Tech Tip Mc521 Pro Controller Slide Door Installation and Operation Manual
Tech Tip Mc521 Pro Controller Slide Door Installation and Operation Manual
Tech Tip Mc521 Pro Controller Slide Door Installation and Operation Manual
TECH TIP
MC521 PRO CONTROLLER
SLIDE DOOR
Installation and Operation Manual
Prepared by: Jeff Bonas Engineer: Tony Ranaudo, Len Pursell Tech Tip: TT170727
Summary Information
Product Information
Release Action
Level 1 - Does not impact maintenance or operation of door. (Only Safety/Liability and Engineering need to sign.)
Safety/Liability _________________________
Engineering _________________________
Quality _________________________
Attached is the revised MC521 Pro Controller Manual:
REV F 12.2016
1 GENERAL DESCRIPTION
Intended Use
This manual provides installation instructions, wiring instructions, and tune-in instructions for the MC521 Pro
Controller. It includes instructions for Dura-Glide™ 2000/3000, 5200/5300, Dura-Guard™, Dura-Storm™, and Dura-
Max™ 5400-Series, Automatic Slide door systems.
On Dura-Glide sliding doors, the MC521 Pro Controller replaces the MC521 or both the microprocessor control
box and the interface board on older models. The door activation devices (SU-100 motion sensors, carpets, push
plates, etc.), lock, function switch, doorway holding beams, and door position switches previously connected to the
interface board must be connected to the MC521 Pro Controller.
Attachment 1 illustrates the MC521 Pro Controller controls and indicators. Attachment 2 illustrates system wiring
for Dura-Glide series sliders.
Applicability
This manual is applicable to the Dura-Glide series sliding doors used on Dura-Glide™ 2000/3000, 5200/5300,
Dura-Guard™, Dura-Storm™, and Dura-Max™ 5400-Series, Automatic Slide door systems. Instructions for
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Prerequisites
Special Items Required:
• Stanley Access Technologies document No. 203957, “SU-100 Motion Sensor Installation and Operation” (if
installed).
• SU-100 tune-in remote control (if SU-100 Motion Sensor is installed).
• Stanley Access Technologies document No. 203768, “StanguardTM Threshold Sensor Installation and Operation”
(if installed).
• Optex X Zone T or X Zone ST manufacturer’s installation and tune-in instructions (if installed).
• Hotron HR100 ST manufacturer’s installation and tune-in instructions (if installed).
• For a list of compatible handheld devices; visit: http://www.stanleyaccess.com
Select Door Service > Technician Mobile Downloads > Android Apps. Select Compatible Handheld Devices Document.
• Bluetooth adapter or cable to connect compatible handheld device to MC521 Pro Controller.
• Degreaser.
• Instructions for any other device to be wired into the MC521 Pro Controller.
Precautions
All ANSI/BHMA and UL Requirements in Attachment 4 must be met before the door is put into operation.
2 INSTALLATION INSTRUCTIONS
Installing the MC521 Pro Controller
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
NOTE : This manual covers new door installations in which the MC521 Pro is factory-installed and wired.
3 WIRING INSTRUCTIONS
Evaluating Power Requirements
• ENSURE power source is a dedicated 115 VAC, 50/60 Hz source with 20A circuit rating. If four operators are
used, the source should have a 30A rating.
• ENSURE no more than four operators will be connected to one circuit.
• ENSURE power source is not shared with other equipment, i.e., cash registers, EAS systems, or other electro-
magnetic interference generators.
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4 TUNE-IN INSTRUCTIONS
Warning : The door path must be free of objects and remain clear until the First Install Sequence (FIS) is
complete. During this sequence the sensors are inactive and the door has no SAFETY. To stop the door, turn
power off or put the doors into breakout .
NOTE:
1. Tune In: The MC521 Pro Controller can be tuned-in using a handheld device or using the pushbutton
switches located on the controller. Tune-in using a handheld device is the preferred method.
2. Status Codes: During normal operation, the digital display indicates status codes. The “UP” and “DOWN”
pushbutton switches can be used to enter and display data values. The user interface values are shown in
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Tables 2 through 4.
LEFT HAND
PULLEY ROTATES CW
WHILE OPENING
USE LEFT HAND IN FIS
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
MC521 application software is required. Connect the handheld device to the MC521 Pro Controller, turn on header
POWER switch, and perform the following steps.
2
1
Step 1 : Select MC521 Toolbox from the list Step 2 : Select RESTART FIS on the Main
of applications. selection menu. (FIS = First Install
Sequence).
NOTE: Firmware is the software
revision. Cycles are door
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cycles in memory.
4
3
Step 5 : If additional configuration is needed, Step 6 : Configure additional settings and press
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
7 8
10
Step 9 : Put door fuction switch to Hold Open Step 10 : For all doors except cart doors press
then immediately back to Closed. The MOTOR 1 to operate and have door(s)
same function can be done remotely move. For cart doors, press MOTOR 2
from the Handheld by pressing Operate. when configuring the second door.
**After performing Step 9 or 10, the door opens fully, delays and then closes fully. The MC521 Pro displays 00 when FIS is completed.**
11
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
Step 11 : If the door is not operating correctly Step 12 : View the I/O grid to verify the sensors
select TROUBLESHOOTING to enter the and inputs. Dark indicates input/
Troubleshooting menu. output contact is closed. Light
indicates input/output contact is
open. Gray never changes.
13
14
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Step 13 : Press MORE to access more functions. Step 14 : Output Control On displayed. See
Attachment 6 for more information.
15
Step 15 : Press Summary lto view all Step 16: Review the information on the
current settings. Summary listing.
17
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
c. Press the up or down key to access the door cycle counter.
The display will show “dc” followed by four pairs of digits, followed by “dc”.
Example: If the Door count was 12345678 cycles the controller will display “dc” “12” “34” “56” “78” “dc”.
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11 Lock keypad. 99 01 00
12 Final Tune in.
Index 98 sets the Control Box to “A1” keeping all previous values and then relearns the encoder count.
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Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
16 20 60 Close Acceleration, (larger value=faster acceleration). 20 20
NOTE: Door must be cycled open for changes to be stored in permanent memory.
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Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
“SU-100 Motion Sensor Installation and Operation,” and TUNE-IN SU-100 motion sensor(s).
4. IF Optex X Zone T or X Zone ST Sensors are installed, refer to the manufacturer’s installation and tune-in instructions.
5. To ensure that all settings have been stored in EEPROM memory, turn power OFF and then back ON.
Repeat step 1 above.
6. If Hotron HR100 ST Sensors are installed, refer to the manufacturer’s installation and tune-in instructions.
7. Verify that the correct Safety Logic has been selected for Sensor Monitoring and that the JP200 is in the
correct position.
8. DO NOT remove JP200 when Stanguard™ is installed. X Zone T, X Zone ST and HR100 ST monitored sensors
require JP200 to be removed.
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SEE DETAIL A
5 6 7 8
20
10
JP200
11
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
12
13
14
15
DETAIL A
19 18 17 16
T0 SHEET 3
Attachment 2
(Sheet 1 of 10)
MC521 Pro System Wiring Diagram
17
12.28.2016 in whole or in part without the express written permission of Stanley is prohibited.
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18
in whole or in part without the express written permission of Stanley is prohibited.
Attachment 2
(Sheet 2 of 10)
(Sheet 3 of 10)
MC521 Pro System Wiring Diagram
T0 SHEET 1
19
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20
in whole or in part without the express written permission of Stanley is prohibited.
Attachment 2
(Sheet 4 of 10)
21
12.28.2016 in whole or in part without the express written permission of Stanley is prohibited.
MC521 PRO Control Box
Attachment 2
MC521 Pro System Wiring Diagram
(Sheet 5 of 10)
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
Program the OS-12 CT set to “D” - Active High / N.C.
On the MC521 Pro set Index 20 to Value 01 (Hold Beam Pro).
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Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
X Zone ST
Key DIP Switch settings: 10 and 11 DOWN; 12, 14 and 15 UP.
MC521 Pro
Remove JP200.
Set index 19 to Value = 00 (Sensor Monitoring with Threshold Control).
X Zone T
Key DIP Switch settings: 11 and 12 DOWN; 13 and 15 UP.
MC521 Pro
Remove JP200.
Set index 19 to Value = 03 (Sensor Monitoring).
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X Zone ST
Key DIP Switch settings: 10 and 11 DOWN; 12, 14 and 15 UP.
MC521 Pro
Remove JP200.
Set index 19 to Value = 01 (Monitored 4 Sensors - Threshold Zone Control).
X Zone T
Key DIP Switch settings: 11 and 12 DOWN; 13 UP and 15 UP.
MC521 Pro
Remove JP200.
Set index 19 to Value = 05 (Monitored 4 Sensors).
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Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
HR100 ST
Recommended DIP Switch settings:
DIP Switch X: (2, 3, 4, 5, 6, 7 and 8 = UP) (1=DOWN).
DIP Switch Y: (1, 2, and 4 = UP) (5 and 6 = DOWN).
{UP = OFF} {DOWN = ON}
28
in whole or in part without the express written permission of Stanley is prohibited.
TB2 TB2
TB1 (ROCKER SWITCH WIRING) (ROTARY SWITCH WIRING) TB3
3 3 3 3
INSIDE SENSOR COMMON (WH) COMMON RS485 -
4 4 4 4
14 VDC + (RD) 14 VDC + PHOTO BEAM PRO TEST OUTPUT COMMON
NOTES
1. REMOVE IF EXTERNAL POWER SUPPLY IS USED.
2. TB6 HAS SPARE I/O AND AUX DC SUPPLY.
3. TB7 HAS RS485 AND AUX DC SUPPLY.
MC521 PRO Control Box
MC521 PRO Control Box
Attachment 4
ANSI/BHMA and UL Compliance Requirements for Sliding Doors
(Sheet 1 of 2)
Final adjustment and proper operation of the door system must be and shall be performed in the field.
NOTE : These instructions are for informational purposes and do not substitute for review against the current
revision of the referenced standards. Where a requirement exists in multiple standards, such as the ANSI/BHMA
standard and the UL standard, the more restrictive condition applies. Other local codes and fire codes likely exist,
and must also be followed.
UL 325 Compliance
All power operated door systems must be installed in compliance with the current edition of UL 325, “Standard for
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
Safety for Door, Drapery, Gate, Louver, and Window Operators and Systems”.
To ensure that a sliding door operates in accordance with UL 325 entrapment protection criteria the following must
be established:
• Manual opening force (sliding doors without breakout) or breakout force with power on or off must be less
then 50 lbf (222.4 N).
• Closing force must be less than 30 lbf (133.4 N).
• A closing sliding door must not develop kinetic energy in excess of 2.5 ft-lbf (3.39 J). This is achieved by proper
setting of the closing speed. See section entitled “Closing Speed”.
• Maximum recommended door weight:
• Dura-Glide 5000 Series = 150 lbs (70 kg) per panel.
• Dura-Glide/Dura-Guard/Dura-Storm and similar 2000/3000 Series = 220 lbs (100 kg) per panel.
• IS10000/Double Diamond and similar Industrial Series = 300 lbs (90 kg) per panel
Closing Speed
Closing speed is measured over a travel distance of 2 or 3 feet. On smaller bi-part doors there may only be
2 feet of movement before the door system enters close-check (latch check). The time measurement should
start once the door has achieved closing speed, usually 6 inches from full open. Mark this point on the floor
with tape or other object. Measure from this point 2 or 3 feet toward the closed position and mark the next
point. Use a stopwatch to measure the time it takes for the sliding panel to travel this distance during
normal closing cycles. Make sure the door system is not braking or entering close-check during the
measurement. Repeat the measurement 3 times and use the average value. The allowed time for a
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
sliding panel to cover this distance during the closing cycle is given in the table below.
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
Terminal and Pin Description State
TB3-4 StanguardTM Input/Output Dark = triggered or detecting
Holding Beam Input &
TB3-8 & TB4-8 Dark = detecting
Outside Sensor (connected internally)
TB3-9 Breakout Input Dark = no breakout
Inside Sensor Input &
TB4-4 & TB4-9 Dark = detecting
Push Plate Input (connected internally)
Outside Sensor &
TB4-8 & TB3-8 Dark = detecting
Holding Beam Input (connected internally)
Push Plate Input &
TB4-9 & TB4-4 Dark = detecting
Inside Sensor Input (connected internally)
TB5-3 Side Screen Sensor Input Dark = detecting
TB5-7 Closed-Door Position Switch Input Dark = closed
TB5-10 Spare
TB6-1 Photo Beam Pro Upper Holding Beam Dark = unobstructed White = detecting
TB6-3 Photo Beam Pro Lower Holding Beam Dark = unobstructed White = detecting
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Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
is OFF when the text and Red “LED” indicator are hidden from the Troubleshoot screen.
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Symptom Remedy
Use best practices to troubleshoot using handheld device and
provided wiring diagrams.
Door does not close and/or Check hold beam type (index 20) Optex hold beams should be
Status code displays ho set to “Optex” and Photo Beam Pro hold beams should be set
to “Photo Beam Pro.”
Status code displays E4-E9 Verify sensor wiring and safety logic setting.
in whole or in part without the express written permission of Stanley is prohibited.
Status code displays F0-F1 Verify sensor wiring and safety logic setting.
Check hold beam type (index 20) Optex hold beams should be
set to “Optex” and Photo Beam Pro hold beams should be set
Status code displays F2-F3 to “Photo Beam Pro.”
Attachment 8
Recommended Values for Different/Weights Types of Slide Door
Index Description Slide Doors
125 LB 350 LB 100 LB 600 LB Dura-Max
Single Motor Single Motor Single Motor Double Diamond
Single Slide Bi-Part - LPH Bi-part or Equiv.
00 Open Speed 35 25 35 35 30
01 Close Speed 12 12 12 12 12
02 Check Speed 4 4 4 4 4
03 Open Check Length 35 35 35 40 35
04 Close Check Length 20 30 23 30 30
05 Reduced Open 1 1 1 50 50
06 Hold-open delay 15 15 15 15 15
07 Lock Logic
08 Open torque, percent of full torque 50 25 25 60 30
09 Close torque, percent of full torque 25 25 20 7 20
10 Check torque, percent of full torque 25 25 30 7 20
11 Dura-Glide Function Switch Type
12 2S Operation
13 Obstruction Time 50 50 50 100 60
14 Open Acceleration Slope 60 50 60 60 50
15 Open Braking Slope 54 54 54 54 48
16 Close Acceleration Slope 20 20 20 20 20
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in whole or in part without the express written permission of Stanley is prohibited.
17 Close Braking Slope 50 50 20 50 20
18 Delay Egress
19 Safety Logic
20 Hold Beam Type 00-Optex 00-Optex 00-Optex 00-Optex 00-Optex
01-Photo 01-Photo 01-Photo 01-Photo 01-Photo
Beam pro Beam pro Beam pro Beam pro Beam pro
21 Open Stop 6 6 6 6 4
28 Close Press Time 1 1 1 1 1
29 Open Check Boost 2 2 2 2 2 12.28.2016
HITS THE OPEN STOP Increase Open Stop to 8 and Open Check Length to 45
Increase Open Brake until there is good braking.
Increase or decrease Open Check Boost until there is good motion
entering and in Open Check.
When the door braking and motion are under control, reduce the Open Check length as desired.
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
**Close Torque is also used to set the door closing force. Close Speed and Close Force cannot exceed the
value specified by ANSI/BHMA 156.10.
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If the door:
HITS THE CLOSE STOP too hard Set Close Check Length to 50. Set Close Press to 1 and test.
Increase the Close Brake setting until there is good braking.
Increase or decrease Close Check Boost until there is smooth motion
entering and in Close Check.
STALLS during opening without any
mechanical reason. . . Increase Obstruction Time from .5 seconds to 1.0 seconds
Copyright 2016, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
Check
Close Check Boost is set too high. Reduce Close Check Boost one count at
SPEEDS UP during Close Check
a time until door motion is suitable.
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