Tech Spec For Misc. Pumps

1.
GENERAL DESCRIPTION OF PROJECT

Odisha Mining Corporation Limited (OMC) is a flagship Gold Category mining company of
Odisha which has been engaged in mining activities to explore and harness mineral wealth
of the State of Odisha and make value addition. Various minerals mined and sold to
consumers by OMC are Chrome Ore, Iron Ore and Manganese Ore which cater to the
requirement of mineral based industries such as Steel, Sponge Iron, Pig Iron, Ferro-
Manganese, Ferro-Chrome, etc.
OMC had invited online Bids for Mine Development and Operation (MDO) for Kurmitar Iron
Ore Mine in Kurmitar Mines, near Barsuan, in Sundargarh dist. of Odisha, at an annual
capacity of around 9 MTPA.
Adani Enterprises Ltd. (AEL), a subsidiary company of Adani group, also involved in Mining
operations in India & abroad, had participated in the bidding process for this project and was
selected as preferred Mine Developer and Operator (MDO) for this mine.
Kurmitar Iron Ore Mining Private Limited (KIOMPL), a Group company of Adani Enterprises
Limited has been engaged by OMC for development of the Kurmitar Iron ore mine.
This tender document is for the series of Trough Belt conveyors, Downhill pipe conveyors,
Truck loading station, stockpile with skyline conveyor, Reclaim equipment and in motion
Train Loading station.
KIOMPL (Owner) intends to float this tender for design, engineering, supply, fabrication,
erection, installation, testing and commissioning of OHP infrastructure at Primary area,
Dispatch area 1 and Dispatch area 2. OHP includes belt conveyer systems, downhill pipe
conveying system, stacking and reclaiming of iron ore, ground bunker, truck loading systems
and in motion train loading systems. Crushing and screening unit is not part of this tender.
1.1. Site Location:
The proposed project access details as follows:
District and state Sundergarh and Orissa

Barsuan Railway Station about 20 Km
north of the mine, on the Rourkela -
Nearest Railway Station
Barsuan section of South Eastern
Railway.
Nearest Airport Jharsuguda & Bhubaneswar
Survey of India topo sheet no.73 G/1&
Co-ordinates (Kurmitar iron ore lease): G/2,
Latitude 21°45' N to 21°51' N
Longitude 85°06' E to 85°10' E
1.2. Communication and Accessibility

The Project area of Kurmitar mine is located about 20 km South of Barsuan town (between
latitudes 21°45' N to 21°51' N and 85°06' E to 85°10' E) and appears on Survey of India
Topo Sheet Nos. 73 G1 SW and 73 G1 SE. Barsuan town is about 80 km South East of
Rourkela Steel City in Odisha. Barsuan, on the Rourkela - Barsuan section of South Eastern
Railway, is also the nearest railhead. Nearest airport Jharsuguda is at a distance of 165 km
and Bhubaneswar is at a distance of about 350 Km. Paradip Port is the nearest sea port at a
distance of about 375 Km. Barsuan town can be approached from Barkote on NH6, through
SH10A and then through Koida Road. From Barsuan a 16 Km long road leads to
Khandadhar mines camp area which is the camp area for Kurmitar mine.
1.3. Climate & Rainfall
The climate of the area is more or less similar to that of other tropical parts of India.
Temperature:
S
r.
N Description Project Unit of measure
o value
.
Ambient temperature
M 15 °C
1 in
M 42 °C
a
x
Design ambient temperature
2 for equipment (maximum) 50 °C
Design ambient temperature
3 for equipment (minimum) 0 °C
The area lies in tropical region where climate is characterized by very hot summers and cool
winters. Summer is typically from March to June when monthly temperature ranges from a
maximum of 42°C during daytime to a minimum of 15°C at night. Winter is from November to
February when the maximum temperature during day goes up to 37°C and minimum
temperature at night becomes as low as 8°C.
The average annual rainfall of the area is 1269.1 mm. The Southwest monsoon lasts from
mid-June to mid-September and the area gets more than 80% of the annual rainfall during
this period.
2. RETURNABLE SCHEDULES:
The Contractor shall submit their tender in accordance with the requirements of the
Returnable Schedules contained in Section 9 of this tender document. The format of these
schedules should be maintained to ensure owner to efficiently compare and evaluate the
bidder’s submissions. The Returnable Schedules are comprised of the following components
as listed below:
Sl.
Nos Schedule Title
.
1 Schedule List of Commissioning Spares
G
2 Schedule List of 2 years Mandatory Spares
H
3 Schedule List of 2 years Recommended Spares
I
4 Schedule Major drive list with specific power consumption
N
5 Schedule Deviation List
Q
3. HORIZONTAL PUMPS
Pump casing may be axially or radially split. The casing shall be of robust construction.
Casing drain and vent connections shall be provided.
Impeller shall be made in one piece and securely keyed to the shaft. Locking device shall be
provided to prevent its loosening during all conditions of operation.
Wearing rings shall be of renewable type. Opposed wearing surface shall be of hardened
material and shall have a hardness difference of at least 50 BHN.
Replaceable shaft sleeves shall be provided to protect the shaft where it passes through
bearings and stuffing boxes. Shaft sleeve shall be securely locked or keyed to the shaft to
prevent loosening or rotation. Shaft and shaft sleeves shall be machined and assembled for
concentric rotation.
The motor capacity shall have a margin of 15% over its BHP absorbed at the pump shaft at
the duty point. The efficiency of the pumps shall such that they operate for the required
purpose without any hindrance.
The design of the shaft shall take into consideration the critical speed, which shall be at least
20% away from operating speed.
The pump shaft and bearing shall be adequately sized to take the unbalanced load during
operation. The pump shall be mechanical seal type.
Pump bearings shall be of antifriction type. Bearings shall be readily accessible without
disturbing the alignment of pump.
Pumps shall be furnished complete with an approved type of flexible – coupling (tyre)
Couplings guards made of expanded metal and bolted to the base plate shall be furnished.
The common base plate for pumps and motor shall be in one piece and shall be made of
fabricated steel.
Pump speed shall be less than 1500 rpm for pumps of capacity more than 10 m3/hr. The
power, head and flow characteristics of each pump shall be suitable for parallel Operation.
The Power characteristics of the pumps shall be of non-overloading type.
All rotating parts of the pumps shall be statically and dynamically balanced.
The motor shall be rated for continuous operation and confirm to companion electrical
specification. However, motor rating shall not be less than the max. power demand
throughout the entire range of operation of pump.
All water pumps shall be supplied with 100% standby pumps arrangement. Where more than
one no of working pumps are proposed as per process requirement, standby arrangement
shall be discussed with client and sufficient standby shall be provided as per good
engineering practices in consultation with client.
TECHNICAL DATASHEET FOR PUMPS
SUPPLY WATER SUPPLY WATER SERVICE SERVICE SERVICE

S. N. PUMP DETAILS PUMPS @ DA-2 PUMPS @ DA-1 WATER WATER WATER
PUMPS@ PUMPS@ DA- PUMPS@
DA-2 1 PRIMARY
AREA
1.0 GENERAL INFORMATION
1.1 NO. OF PUMPS 2 2 2 2 2
NO. OF 1W+1S 1W+1S 1W+1S 1W+1S

1.2 1 W+1S
PUMPS
WORKING
1.3 DUTY OF PUMP Continuous Continuous Continuous Continuous Continuous
1.4 LIQUID HANDLED Industrial

Water Industrial Industrial Industrial Industrial
Horizontal Water Water Water Water
1.5 TYPE OF PUMP Horizontal Horizontal Horizontal Horizontal
Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal
pump pump pump pump pump
DESIGNED FOR Yes Yes Yes Yes
1.6 PARELLEL Yes
OPERATION
2.0 PUMP PERFORMACE DATA
RATED CAPACITY 10 10 10
2.1 3 110 85
m /hr.
2.2 TOTAL HEAD (mwc)* 475 150 75 75 10

MAX. RATED SPEED 1500 1500 1500 1500 1500
2.3
RPM
2.4 SUCTION PRESSURE Flooded Flooded Flooded Flooded Flooded
suction suction suction suction suction
DESIGN 50˚C 50˚C 50˚C 50˚C 50˚C
2.5
TEMPERATURE
2.6 OPERATING RANGE 40-120% 40-120% 40-120% 40-120% 40-120%
3.0 CONTRUCTIONAL FEATURES
3.1 CASING TYPE Radial/ Axial Radial/ Axial Radial/ Axial Radial/ Axial Radial/ Axial
Split Split Split Split Split
3.2 IMPELLER TYPE (One Enclosed Enclosed Enclosed Enclosed Enclosed

Piece)
3.3 DRIVE TRANSMISSION Direct Direct Direct Direct Direct
3.4 TYPE OF COUPLING Flexible Flexible Flexible Flexible Flexible
3.5 NOZZLE ORIENTATION Based on final Based on final Based on final Based on final Based on final
layout layout layout layout layout
3.6 FLANGE DRILLING ANSI B 16.5 ANSI B 16.5 ANSI B 16.5 ANSI B 16.5 ANSI B 16.5
3.7 PRIME MOVER AC Electric AC Electric AC Electric AC Electric AC Electric

Motor Motor Motor Motor Motor
3.8 NPSH AVAILABLE (m) 3.0 3.0 3.0 3.0 3.0

4.0 MATERIAL OF CONSTRUCTION
Cast Cast Cast Cast Cast
4.1 CASING
Iron/Cast Iron/Cast Iron/Cast Iron/Cast Iron/Cast
Steel Steel Steel Steel Steel
4.2 IMPELLER 316L SS 316L SS 316L SS 316L SS 316L SS
316L SS 316L SS
4.3 SHAFT 316L SS EN8 EN8
4.4 SHAFT SLEEVES 316L SS 316L SS 316L SS 316L SS 316L SS
Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel
4.6 BASE PLATE (Common
epoxy painted epoxy painted epoxy painted epoxy painted epoxy painted
for Pump and Motor)
High High tensile High High High

4.7 BOLTS AND NUTS
tensile steel tensile tensile tensile
steel steel steel steel
Mechanical Mechanical Mechanical Mechanical
4.9 SHAFT SEAL Mechanical
Seal, Seal, Seal, Seal,
Seal,
Replaceable Replaceable Replaceable Replaceable Replaceable
4.10 BEARING Antifriction Antifriction Antifriction Antifriction Antifriction
Notes:
1. C - CONTINUOUS; I - INTERMITTENT; S - STANDBY; HIS stands for Hydraulic
Institute Standard
2. NPSH Test on one pump of each type is required
3. The Pumps shall be designed for parallel operation.
Reclaim Tunnel Sump Pump

The sump pumps shall be of wet pit types, vertical shaft and impeller shall be specially
designed to pass large solids or unscreened liquids. The construction and material shall be
suitable for pumping Iron Ore/dust contaminated water with a minimum of maintenance. All
bearings of the pump shall be located above the water level. Sump shall be constructed at
the end of tunnel where water will be collected in case of wash down or rain water.
Necessary slope shall be provided in tunnel to collect water at the end of tunnel. Sump pump
with necessary pipe, fittings, valves and instrument like level switch shall be provided.
Collected water shall be pumped out of tunnel and same shall be discharged to nearest
drain. Necessary safety features shall be provided for safe operation. Sump Pump shall start
and stop by the level switch in the sump automatically. Manual override start/stop push
button shall be provided locally.
Materials of construction
 Casing and rotor housing Ni-Cast Iron (350 BHN)
 Rotor Ni-Cast Iron (350 BHN)
 Shaft Medium carbon steel
 Gland Bronze
 Wearing rings Stainless steel
 Shaft enclosing tube Carbon steel
PUMP NO. OF MATERIAL OF

S. NO. OF DISCHARGE HEAD
DESIGNATIO WORKING CONSTRUCTION
N. PUMPS (M3/HR) (MWC)
N ITEMS PUMPS
1X REFER ABOVE
1 Sump Pump 50 50 1
100%

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1.

GENERAL DESCRIPTION OF PROJECT

District and state Sundergarh and Orissa

1.2. Communication and Accessibility

SUPPLY WATER SUPPLY WATER SERVICE SERVICE SERVICE

1.1 NO. OF PUMPS 2 2 2 2 2

NO. OF 1W+1S 1W+1S 1W+1S 1W+1S

1.4 LIQUID HANDLED Industrial

2.2 TOTAL HEAD (mwc)* 475 150 75 75 10

3.2 IMPELLER TYPE (One Enclosed Enclosed Enclosed Enclosed Enclosed

3.4 TYPE OF COUPLING Flexible Flexible Flexible Flexible Flexible

3.7 PRIME MOVER AC Electric AC Electric AC Electric AC Electric AC Electric

3.8 NPSH AVAILABLE (m) 3.0 3.0 3.0 3.0 3.0

4.4 SHAFT SLEEVES 316L SS 316L SS 316L SS 316L SS 316L SS

High High tensile High High High

4.10 BEARING Antifriction Antifriction Antifriction Antifriction Antifriction

Reclaim Tunnel Sump Pump

PUMP NO. OF MATERIAL OF

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