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    Preventive Maintenance Shutdown: Area Equipment To Do List

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    Herwin Navarrete
    The document contains the preventive maintenance schedule and work requests for an upcoming plant shutdown. It lists the equipment in each area that will undergo tasks like inspection, cleaning, servicing, and repairs. The tasks range from internal inspections of ball mills and dust collectors to installing access points, replacing worn components, and addressing issues like material leaks and water intrusion. The document assigns each task to departments like production, engineering, or maintenance to complete during the shutdown.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Preventive Maintenance Shutdown: Area Equipment To Do List

    Uploaded by

    Herwin Navarrete
    36 views6 pages
    The document contains the preventive maintenance schedule and work requests for an upcoming plant shutdown. It lists the equipment in each area that will undergo tasks like inspection, cleaning, servicing, and repairs. The tasks range from internal inspections of ball mills and dust collectors to installing access points, replacing worn components, and addressing issues like material leaks and water intrusion. The document assigns each task to departments like production, engineering, or maintenance to complete during the shutdown.

    Original Description:

    Prevention

    Original Title

    PMS - MAY 10,2020

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    © © All Rights Reserved

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    The document contains the preventive maintenance schedule and work requests for an upcoming plant shutdown. It lists the equipment in each area that will undergo tasks like inspection, cleaning, servicing, and repairs. The tasks range from internal inspections of ball mills and dust collectors to installing access points, replacing worn components, and addressing issues like material leaks and water intrusion. The document assigns each task to departments like production, engineering, or maintenance to complete during the shutdown.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    36 views6 pages

    Preventive Maintenance Shutdown: Area Equipment To Do List

    Uploaded by

    Herwin Navarrete
    The document contains the preventive maintenance schedule and work requests for an upcoming plant shutdown. It lists the equipment in each area that will undergo tasks like inspection, cleaning, servicing, and repairs. The tasks range from internal inspections of ball mills and dust collectors to installing access points, replacing worn components, and addressing issues like material leaks and water intrusion. The document assigns each task to departments like production, engineering, or maintenance to complete during the shutdown.

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    © All Rights Reserved
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    Document No.

    Effectivity Date:

    Revision No.
    PRE
    DATE : 10 MAY 2020

    AREA EQUIPMENT
    INTERNAL INSP
    EMPTY HEI
    BALL MILL CLEANING, MEA
    CLEANIN
    CLEANING AND SE
    INTERNAL INS
    PROCESS DUST COLLECTOR
    FINISH MILL 1 CHECK UP AND
    CHECK START/S
    FTM & AUMUND BUCKET ELEVATOR CLEAN M
    INSPE
    CLE
    OSEPA N2999
    CLEAN M
    PANEL, LCS, INSTRUMENTS AND MOTORS

    1-3 BELT CONVEYOR INSTALLATION OF S


    FEEDING AREA X-3 BUCKET ELEVATOR REPLACEME
    LINE 1
    GYPSUM & SPARE SCHENCK WEIGHFEEDERS INST

    3-6 BELT CONVEYOR INSTALLATION


    DRYER A
    DRYER OUTLET TEMPERATURE SENSOR FOR INSPECTION D

    ROTO 1 DUST COLLECTOR INSTALLATION OF ADDI


    REPLACEMENT OF WOR
    LOADING CONVEYOR A
    CLEANI
    CALIBRATION A
    CLEANING AND SERVICING
    ROTO 1

    INSPECTION
    CLEANING AND SERVICING
    ROTO 2
    PACKHOUSE
    BAG PRINTER CLEANING AND SERVICIN
    PACKHOUSE

    COMPRESSOR AND ROOTSBLOWER


    SERVICING OF AIR
    2-12 BELT CONVEYOR REP
    2-11 BUCKET ELEVATOR
    PANEL, LCS, INSTRUMENTS AND MOTORS
    VIBRATING SCREEN CL

    DUST COLLECTOR

    PLANTWIDE COOLING TOWER CLEANING AND REP

    WORK REQUESTS / CONCERNS


    AREA EQUIPMENT
    TO INSTALL METAL PLATE
    CLINKER LOADING HOPPER MATERIALS FR
    FEEDING AREA X-3 BUCKET ELEVATOR REPAIR OF DISCHARGE C
    LINE 1
    X-2 BELT CONVEYOR INSTALL BELT COVER AND
    1-3 BELT CONVEYOR OB

    REPAIR/PATCH HOLES ON
    FINISHMILL 1 DUST COLLECTOR ROOFING DIRE
    3-7 BUCKET ELEVATOR OBSERVED SPEWING OF M
    DRYER INSTALL BELT COVER AND
    3-6 BELT CONVEYOR
    OB
    PACKHOUSE ROTO 1 TO INSTALL DUST CO
    PREVENTIVE MAINTENANCE SHUTDOWN

    TO DO LIST
    INTERNAL INSPECTION OF CHAMBER 1 AND 2 (FULL TURN)
    EMPTY HEIGHT MEASUREMENT FOR BALL TAPPING
    CLEANING, MEASURING AND EXERCISE OF CARBON BRUSHES
    CLEANING OF SPRAY SYSTEM ON OPEN GEAR
    CLEANING AND SERVICING OF MAIN DRIVE MOTOR LUBRICATION
    INTERNAL INSPECTION AND FILTER BAGS REPLACEMENT
    CHECK UP AND CLEANING OF SOLENOID AND PULSE VALVE
    CHECK START/STOP COMMAND OF FTM BUCKET ELEVATOR
    CLEAN MOTOR, ISOLATION SWITCH AND PANEL
    INSPECTION OF V-BELT & CHAIN DRIVE
    CLEANING OF LUBRICATION SYSTEM
    CLEAN MOTOR, ISOLATION SWITCH AND PANEL
    CLEANING AND SERVICING

    INSTALLATION OF SEL-ALIGNING ROLLER ASSEMBLY (2 LOCATIONS)


    REPLACEMENT OF INSPECTION HOLES (2 LOCATIONS)
    INSTALLATION OF ACCESS MANHOLE

    INSTALLATION OF ADDITIONAL IMPACT ROLLER ASSEMBLY


    FOR INSPECTION DUE TO REPEATITIVE LOSE OF FEEDBACK ON PLC

    NSTALLATION OF ADDITIONAL SUPPORT FOR BASE FRAME OF EXHAUST FAN


    REPLACEMENT OF WORN OUT BEARINGS (DE & NDE) SIDE OF HEAD PULLEY
    CLEANING OF CHAIN DRIVE AND LUBRICATE
    CALIBRATION AND VERIFICATION OF ROTOPACKER SPOUTS
    ANING AND SERVICING OF BAG SENSOR/LEVEL SENSOR/BAG DISCHARGING &
    RELEASING SENSOR
    REGREASING OF SPOUT #1-8
    INSPECTION OF V-BELT AND ALIGNMENT/REGREASE
    ANING AND SERVICING OF BAG SENSOR/LEVEL SENSOR/BAG DISCHARGING &
    RELEASING SENSOR
    EANING AND SERVICING OF BAG PRINTER CONTROLLER AND PRINTER HEAD
    CLEAN MOTOR AND PANEL
    SERVICING OF AIR COMPRESSOR 1/2/3/4 AND AERATION BLOWER
    REPACKING OF TAIL PULLEY BEARING
    REPACKING OF TAIL BEARING
    CLEANING AND SERVICING
    CLEANING OF VIBRATING SCREEN
    INTERNAL INSPECTION
    FAN MOTOR ALIGNMENT
    CLEANING AND REPAIR OF PUMP MOTOR DUE TO LEAKAGE ON SEAL

    REMARKS
    O INSTALL METAL PLATE BARRACADE AROUND CLINKER HOPPER TO PREVENT
    MATERIALS FROM GETTING UNDER THE BELT CONVEYOR
    EPAIR OF DISCHARGE CHUTE TO SILO DUE TO MATERIAL LEAKINGS OBSERVE

    STALL BELT COVER AND REPAIR OF THE EXISTING DEFORMED COVER DUE TO
    OBSERVED ENTRY OF RAIN WATER

    AIR/PATCH HOLES ON DC ROOFING DUE TO OBSERVED ENTRY OF RAIN WATER


    DIRECTLY TO DC CHAMBER MANHOLES
    SERVED SPEWING OF MATERIALS FROM BEARING SHAFT/ SHAFT PLATE GUIDE
    STALL BELT COVER AND REPAIR OF THE EXISTING DEFORMED COVER DUE TO
    OBSERVED ENTRY OF RAIN WATER
    TO INSTALL DUST COLLECTOR DUE TO EXCESSIVE DUST ON THE AREA
    CE SHUTDOWN

    DEPARTMENT STATUS
    PRODUCTION
    PRODUCTION
    E/I
    PMS/LUBRICATION
    PMS/LUBRICATION
    PRODUCTION
    E/I
    E/I
    E/I
    PMS/LUBRICATION
    PMS/LUBRICATION
    E/I
    E/I

    ENG'G & FABRICATION


    ENG'G & FABRICATION
    ENG'G & FABRICATION

    ENG'G & FABRICATION


    E/I

    ENG'G & FABRICATION


    ENG'G & FABRICATION
    PMS/LUBRICATION
    E/I

    E/I

    PMS/LUBRICATION
    PMS/LUBRICATION

    E/I

    E/I
    E/I
    PMS/LUBRICATION
    PMS/LUBRICATION
    PMS/LUBRICATION
    E/I
    PACKHOUSE
    PACKHOUSE
    PMS/LUBRICATION
    PMS/LUBRICATION

    DEPARTMENT STATUS

    ENG'G & FABRICATION

    ENG'G & FABRICATION

    MECHANICAL

    MECHANICAL

    MECHANICAL

    MECHANICAL

    ENG'G & FABRICATION

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