Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
REV 15d

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Copyright© 2014 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product.
any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury.
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improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
 Table of Contents
Safetye��������������������������������������������������������� 2 Maintenancei���������������������������������������������� 12
Specifications.............................................. 6 Parts List and Diagram............................... 14
Setup........................................................... 6 Warranty..................................................... 16
Operationa���������������������������������������������������� 9
Safety

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
Setup

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

Operation

IMPORTANT SAFETY INFORMATION

General Tool Safety Warnings

Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

1. KEEP GUARDS IN PLACE and in working order. 5. KEEP CHILDREN AWAY. All visitors should
Maintenance

be kept safe distance from work area.

2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to 6. MAKE WORKSHOP KID PROOF with padlocks,
see that keys and adjusting wrenches are master switches, or by removing starter keys.
removed from tool before turning it on.
7. DON’T FORCE TOOL. It will do the job better
3. KEEP WORK AREA CLEAN. and safer at the rate for which it was designed.
Cluttered areas and benches invite accidents.
8. USE RIGHT TOOL. Don’t force tool or attachment
4. DON’T USE IN DANGEROUS ENVIRONMENT. to do a job for which it was not designed.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.

Page 2 For technical questions, please call 1-888-866-5797. Item 61786

General Tool Safety Warnings (cont′d)
Table A: RECOMMENDED MINIMUM WIRE GAUGE 13. DON’T OVERREACH.
FOR EXTENSION CORDS Keep proper footing and balance at all times.
(120 VOLT) 14. MAINTAIN TOOLS WITH CARE. Keep
NAMEPLATE EXTENSION CORD tools sharp and clean for best and safest

Safety
LENGTH performance. Follow instructions for
AMPERES
lubricating and changing accessories.
(at full load) 25′ 50′ 100′ 150′
0–6 18 16 16 14 15. DISCONNECT TOOLS before servicing;
when changing accessories, such as
6.1 – 10 18 16 14 12
blades, bits, cutters, and the like.
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use. 16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in
off position before plugging in.
9. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using 17. USE RECOMMENDED ACCESSORIES.
an extension cord, be sure to use one heavy Consult the owner’s manual for recommended
enough to carry the current your product will draw. accessories. The use of improper accessories
An undersized cord will cause a drop in line voltage may cause risk of injury to persons.
resulting in loss of power and overheating.

Setup
Table A shows the correct size to use depending 18. NEVER STAND ON TOOL.
on cord length and nameplate ampere rating. Serious injury could occur if the tool is tipped or
If in doubt, use the next heavier gauge. if the cutting tool is unintentionally contacted.
The smaller the gauge number, the heavier the cord.
19. CHECK DAMAGED PARTS. Before further use
10. WEAR PROPER APPAREL. Do not wear of the tool, a guard or other part that is damaged
loose clothing, gloves, neckties, rings, bracelets, should be carefully checked to determine that
or other jewelry which may get caught in moving it will operate properly and perform its intended
parts. Nonslip footwear is recommended. function – check for alignment of moving parts,
Wear protective hair covering to contain long hair. binding of moving parts, breakage of parts,
mounting, and any other conditions that may
11. ALWAYS USE SAFETY GLASSES. Also use affect its operation. A guard or other part that is
face or dust mask if cutting operation is dusty. damaged should be properly repaired or replaced.
Everyday eyeglasses only have impact resistant

Operation
lenses, they are NOT safety glasses. 20. DIRECTION OF FEED.
Feed work into a blade or cutter against the
12. SECURE WORK. Use clamps or a vise to direction of rotation of the blade or cutter only.
hold work when practical. It’s safer than using your
hand and it frees both hands to operate tool. 21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool
until it comes to a complete stop.

Maintenance

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 Grounding Instructions

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT

GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS:
Safety

110-120 VAC Grounded Tools: Tools with Three Prong Plugs

1. In the event of a malfunction or breakdown, 6. Repair or replace damaged or
grounding provides a path of least resistance for worn cord immediately.
electric current to reduce the risk of electric shock.
This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Grounding
2. Do not modify the plug provided – if it will Pin
not fit the outlet, have the proper outlet
Setup

installed by a qualified electrician.

3. Improper connection of the equipment-grounding 125 VAC 3-Prong Plug and Outlet

conductor can result in a risk of electric shock. (for up to 125 VAC and up to 15 A)
The conductor with insulation having an outer
surface that is green with or without yellow 7. This tool is intended for use on a circuit that has
stripes is the equipment-grounding conductor. an outlet that looks like the one illustrated above in
If repair or replacement of the electric cord or 125 VAC 3-Prong Plug and Outlet. The tool has
plug is necessary, do not connect the equipment- a grounding plug that looks like the plug illustrated
grounding conductor to a live terminal. above in 125 VAC 3-Prong Plug and Outlet.

4. Check with a qualified electrician or service 8. The outlet must be properly installed and grounded
personnel if the grounding instructions are in accordance with all codes and ordinances.
not completely understood, or if in doubt as
to whether the tool is properly grounded. 9. Do not use an adapter to connect
Operation

this tool to a different outlet.

5. Use only 3-wire extension cords that
have 3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.

Drill Press Safety Warnings

For Your Own Safety Read Instruction 7. The use of accessories or attachments not
Manual Before Operating Drill Press recommended by the manufacturer may
result in a risk of injury to persons.
1. Wear eye protection.
8. When servicing use only identical replacement parts.
2. Do not wear gloves, necktie, or loose clothing.
9. Do not depress the spindle lock when
3. Clamp workpiece or brace against starting or during operation.
column to prevent rotation.
Maintenance

10. Only use safety equipment that has been approved

4. Use recommended speed for drill by an appropriate standards agency. Unapproved
accessory and workpiece material. safety equipment may not provide adequate
protection. Eye protection must be ANSI-approved
5. The included chuck key is specially designed
and breathing protection must be NIOSH-approved
to be self-ejecting, reducing the risk of ejecting
for the specific hazards in the work area.
at high speed. Only use the included chuck
key or an identical replacement key.

6. DO NOT OPERATE WITH ANY GUARD

DISABLED, DAMAGED, OR REMOVED. Moving
guards must move freely and close instantly.

Page 4 For technical questions, please call 1-888-866-5797. Item 61786

Drill Press Safety Warnings (cont′d)
11. Stay alert, watch what you are doing and use • Lead from lead-based paints
common sense when operating a power tool. • Crystalline silica from bricks and cement or other
Do not use a power tool while you are tired or masonry products
under the influence of drugs, alcohol or medication. • Arsenic and chromium from chemically treated

Safety
A moment of inattention while operating power lumber
tools may result in serious personal injury. Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
12. Industrial applications must follow OSHA guidelines. your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
13. Maintain labels and nameplates on the tool.
equipment, such as those dust masks that are
These carry important safety information.
specially designed to filter out microscopic particles.
If unreadable or missing, contact
(California Health & Safety Code § 25249.5, et seq.)
Harbor Freight Tools for a replacement.
17. WARNING: The cord of this product contains
14. Avoid unintentional starting.
lead and/or di (2-ethylhexyl) phthalate (DEHP),
Prepare to begin work before turning on the tool.
chemicals known to the State of California
15. People with pacemakers should consult their to cause cancer, and birth defects or other
physician(s) before use. Electromagnetic fields in reproductive harm. Wash hands after handling.
close proximity to heart pacemaker could cause (California Health & Safety Code § 25249.5, et seq.)

Setup
pacemaker interference or pacemaker failure.
18. The warnings, precautions, and instructions
16. WARNING: Some dust created by power sanding, discussed in this instruction manual cannot cover all
sawing, grinding, drilling, and other construction possible conditions and situations that may occur.
activities, contains chemicals known to the State It must be understood by the operator that
of California to cause cancer and birth defects or common sense and caution are factors
other reproductive harm. Some examples of these which cannot be built into this product,
chemicals are: but must be supplied by the operator.

Vibration Safety
This tool vibrates during use. Repeated or 2. Do not smoke during use. Nicotine reduces
long-term exposure to vibration may cause the blood supply to the hands and fingers,
temporary or permanent physical injury, increasing the risk of vibration-related injury.

Operation
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury: 3. Use tools with the lowest vibration when there
is a choice between different processes.
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a 4. Include vibration-free periods each day of work.
doctor and then have regular medical check‑ups
5. Grip workpiece as lightly as possible (while still
to ensure medical problems are not being caused
keeping safe control of it). Let the tool do the work.
or worsened from use. Pregnant women or
people who have impaired blood circulation to 6. To reduce vibration, maintain the tool as
the hand, past hand injuries, nervous system explained in this manual. If any abnormal
disorders, diabetes, or Raynaud’s Disease should vibration occurs, stop use immediately.
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
Maintenance

SAVE THESE INSTRUCTIONS.

Item 61786 For technical questions, please call 1-888-866-5797. Page 5

 Specifications

Electrical Rating 120VAC / 60Hz / 6.6A

Speeds 220 -- 3600 RPM, 16 Speed
Chuck Capacity 7/64" to 5/8"
Safety

Spindle Stroke 3-1/8"

227541
Swing 13-1/4"
Table 11-1/2" Diameter
Table Slot 1/2"
V-Belt Type 0-685, 0-625

Setup - Before Use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Setup

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:

Turn the Power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.

Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.

Mounting
1. Secure the tool to a supporting structure before use. 3. Verify that installation surface has no hidden
utility lines before drilling or driving screws.
2. Bolt the Base to a flat, level, solid workbench
capable of supporting the weight of the
Operation

drill press and any workpieces.

Assembly
Column Assembly to Base

1. Position the Base (1) on a flat level surface. 3. Tighten firmly.

2. Bolt the Column Support (2) and

Column (6) assembly to the level surface
using four M10x30mm Bolts (5).
Maintenance

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Table and Support Arm to Column

1. Remove the Rack (7) from the Column (6) by 4. Hold the machine in this position while replacing
slackening off the Collar Set Screw (17) and the Collar on the Column, and ensure that the end
removing the Collar (16). The rack is stowed of the Rack is firmly engaged in the groove formed
in this position only for transit purposes. between the Collar and the Column. However,
make sure the Rack is not pinched and there is a

Safety
2. Lubricate the Worm Gear (29) with light grease, and working clearance between the Rack and Collar.
insert shaft first into Worm Gear Housing in the Arm
which should fully mesh with the Helical Gear (19). 5. Firmly secure the Collar with the Collar Set Screw.
Hold it in this position. The Worm Gear Shaft
will extend through the housing to be ready 6. Thread the Arm Locking Handle (22) in from the
for the crank to be attached in a later step. left, and tighten to secure the arm to the Column.

3. Gently slide the Arm assembly over the Column 7. Slacken off the Arm Locking Handle and turn
and hold it steady while inserting the Rack down the Crank, testing to ensure that the arm
through the Worm Gear Housing, meshing with will move the full length of the Rack easily,
the Helical Gear, ensuring the long smooth end without binding, and will also rotate about
of the Rack is uppermost. The bottom end of the Column evenly, and without binding.
the Rack will be located in the groove formed
8. IF TOO TIGHT, nudge up the Arm Locking Handle
by the Column Support and the Column.
and slacken off the Collar Set Screw. Adjust to
give a greater working clearance between the Rack

Setup
and Collar, tighten the Set Screw, and test again.

9. Insert the Table into its Housing on the Arm

and secure with the Table Clamp (33).

Head to Column

1. It may be necessary to unscrew the Head Lock 3. Align the Head with the Base, and firmly
Set Screws (62) slightly to ensure they do secure with the Head Lock Set Screws.
not protrude internally, as this would prevent
the Head from sliding fully into position. 4. Screw the three Feed Handles (8) and screw them
firmly into the hub of the Spindle Feed Shaft (63).
2. With assistance, raise the Head (95)
and locate it on top of the Column.

Operation
Installing the Chuck

1. With the Chuck Guard lifted clear of the 5. Insert the other end of the Arbor, with the Chuck
spindle nose, slide the work Table up the now attached, into the end of the Spindle Shaft (40),
Column to within 6″ of the spindle. turning, where necessary, to ensure that the
point on the end of the Arbor locates correctly
2. Open the jaws of the Chuck to their with the drive slot in the Spindle Shaft.
maximum, using the Chuck Key supplied.
6. Pull the Spindle down using the
3. Put a piece of scrap wood on the table Feed Handles, pressing the Chuck nose
to protect the Chuck Nose. hard against a piece of scrap wood on the
table, to press the Chuck into place.
4. Ensuring all parts are thoroughly clean
and dry and burr free, insert the Arbor (39)
firmly into the end of the Chuck (38).
Maintenance

Pulley Cover Knob

Locate the Knob with Pan Head Screw (93)
and attach to the Cover. Screw on tightly.

Item 61786 For technical questions, please call 1-888-866-5797. Page 7

 Installing the Drive Belts

1. Loosen the Belt Tension Locking Knobs (12) 4. Turn the Belt Tension Lever (65) counterclockwise
on both sides of the head. Turn the Belt so that tension is applied to the Belts. Tension is
Tension Lever (65) clockwise to bring the correct when the Belts deflect by approximately
Motor Pulley (74) close to the Spindle Pulley 1/2" at the centers of their spans when using
allowing the belts to be slipped on with ease. reasonable thumb pressure. Lock the motor
Safety

in this position with the locking knob.

2. Lubricate the Idler Pivot Shaft (86) and
Idler Pulley (87), with light grease, and install in its Deflection
mounting between the motor and spindle pulleys. Distance

3. Consult the chart inside the pulley cover

(or Table B: Drill Speeds on page 10), and
install the Belts in the positions corresponding
to spindle/drill speed required.

Functions
Setup
Operation
Maintenance

Page 8 For technical questions, please call 1-888-866-5797. Item 61786

 Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.

Tool Set Up

Safety
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.

TO PREVENT SERIOUS INJURY:

DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR REMOVED.
Moving guards must move freely and close instantly.

Table Adjustment
The table is capable of moving in four directions. 5. Turn the table about its axis,
by slackening off clamp (D).

Setup
1. Raise or lower the table by slackening off the Arm
Locking Handle (A) and turning the Crank (C),
clockwise to raise and counterclockwise to lower.

2. Swivel the Table about the Column by slackening off

the Arm Locking Handle. The Table assembly, Arm
and Rack (B), move as one around the Column.

3. Tilt the Table by slackening the Bevel Table Locking

Screw (E), and tilting to the required angle.
A Scale (F) is provided on the arm measured in
degrees, to assist in setting the required angle.
For all normal operations the
table should be set at 0°.

Operation
4. TO ENSURE THAT THE DRILL IS ENTIRELY
PERPENDICULAR TO THE TABLE, insert a
piece of straight round bar in the Chuck, place
a square on the table and bring it up to the
Figure A: Table Adjustment
round bar. Adjust the table tilt if necessary
so that the table is correctly aligned.

Setting a Drilling Depth

Located around the Spindle Feed Shaft is a 3. Lock the collar in this position
Depth Stop Collar (A) carrying a graduated scale. using the locking screw.
The Collar is capable of turning about the shaft,
and may be locked in place by a Locking Screw (B).
The gradations are in inches and metric.
Maintenance

1. Lower the Drill (with the power OFF) so that it

contacts the material and hold in that position.

2. Slacken off the Locking Screw and turn the Collar

so that the measurement for the depth of the
hole required is in line with the pointer (C).
Figure B: Drill Depth Adjustment

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 Changing Drill Speed
Before changing the speeds, make sure the 3. Consult the chart inside the Pulley Cover
machine is switched OFF and UNPLUGGED. and position the Belts on the Pulleys
according to the Spindle which corresponds
1. Open the Pulley Cover. to the spindle/drill speed required.
2. Slacken off the Belt Tension Lock Knobs (12) on
Safety

4. When the Belts have been correctly positioned,

both sides of the Head and turn the Belt Tension tighten them by turning the Belt Tension Lock Knobs
Lever (65) clockwise, to bring the Motor Pulley (74) until the Belt deflects by approximately 1/2″ at its
closer to the Spindle Pulley (50) in order to remove center when using reasonable thumb pressure.
all tension from the Drive Belts (sizes 0-685, 0-625). Lock this position in with the two Locking Knobs.

Note: If the belt is too long to

be properly tensioned, it must be replaced.
220 290 360 430

500 570 630 760

830 920 1430 1620

Setup

1850 2260 2580 3600

Left Belt 0-625 Right Belt 0-685E

Table B: Drill Speeds
The table above shows the Belt arrangements for given drill speeds (A full
chart is also located on the inside of the pulley cover).

Bit Installation
Insert the Drill into the jaws of the Chuck approximately 1″, ensuring that the jaws do not touch the flutes of the Drill.
Before tightening the Chuck, ensure that the Drill is centered within the jaws.
Operation
Maintenance

Page 10 For technical questions, please call 1-888-866-5797. Item 61786

Workpiece and Work Area Set Up
1. Designate a work area that is clean and well‑lit. 9. FOR FLAT WORK, lay the workpiece on
The work area must not allow access by children to a wooden base and clamp it down firmly
or pets to prevent distraction and injury. against the table to prevent it from turning.

2. Route the Power Cord along a safe route to reach 10. FOR SMALL WORKPIECES that cannot be

Safety
the work area without creating a tripping hazard or clamped to the Table, use a drill press vise.
exposing the power cord to possible damage. The Clamp or bolt the vise to the table.
Power Cord must reach the work area with enough
extra length to allow free movement while working. 11. WHEN DRILLING COMPLETELY THROUGH
WOOD, position a piece of scrap wood between
3. Secure loose workpieces using a vise or clamps the workpiece and the table to prevent splintering
(not included) to prevent movement while working. on the underside of the workpiece as the bit
breaks through. Brace one end of the scrap wood
4. There must not be objects, such as utility lines, against the left side of the column. Securely clamp
nearby that will present a hazard while working. the other end of the scrap wood to the table.
5. Set the Table height and position so
that the drill travel range is sufficient
for the workpiece to be drilled.

6. Set the drilling depth so that the bit will not

Setup
contact the table - or align the Table so that
the hole in its center is in line with the bit.

7. Make sure the workpiece is securely clamped.

That is, held in a drill vise, or bolted to the table.
WARNING! Do not hold the workpiece
with your bare hands while drilling.
Serious injury may be caused if the workpiece
is flung out of the operator’s hand.

8. IF THE WORKPIECE IS IRREGULARLY SHAPED Figure C: Bracing workpiece against column

and cannot be laid flat on the Table, securely block
and clamp it. Any tilting, twisting or shifting will
result not only in a roughly drilled hole but also

Operation
increases the chances of damage to the drill.

General Operating Instructions

1. Bring the drill bit down with the Feed Knob to where WARNING! If the bit grabs and spins the workpiece, do
the hole is to be drilled. not attempt to stop the spinning with your hands. Step
Make minor workpiece alignment adjustments. back, and turn the Drill Press off. Wait for the Spindle
to stop turning before dislodging the workpiece.
2. Make sure that the Switch is in the off‑position,
then plug in the tool. 5. To prevent accidents, turn off the tool and unplug
the tool from its electrical outlet after use. Clean,
3. Turn on the tool. then store the tool indoors out of children’s reach.
4. Pull down on the Feed Knob and slowly
drill the hole into the workpiece.
Maintenance

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 Maintenance and Servicing

Procedures not specifically explained in this manual must

be performed only by a qualified technician.
Safety

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:

Turn the Power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:

Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. BEFORE EACH USE, inspect the general 2. AFTER USE, wipe external surfaces
condition of the tool. Check for: of the tool with clean cloth.
• loose hardware, 3. Periodically, wear ANSI‑approved
Setup

• misalignment or binding of moving parts, safety goggles and NIOSH‑approved

• cracked or broken parts, breathing protection and blow dust out of
the motor vents using dry compressed air.
• damaged electrical wiring, and
• any other condition that may 4. WARNING! If the supply cord of this
affect its safe operation. power tool is damaged, it must be replaced
only by a qualified service technician.

Belt Inspection and Tensioning

1. Remove Belt Cover, if equipped. a. Press on the center of the longest span
on the Belt with moderate finger pressure.
2. Examine Belts (0-685 and 0-625) for cracks, Then measure the deflection distance,
Operation

tears in the backing, or other damage. Replace the distance that the Belt moved. The
Belt if damaged according to steps below: Belt should deflect approximately 1/2″.
a. Loosen the Motor Mounting Bolts and slide the b. If the Belt deflects too much, tighten Belt
Motor towards the other Pulley as far as possible. by loosening the Motor Mounting Bolts and
b. Slide the old Belt off of the smallest moving the Motor away from the other pulley
Pulley first, then remove it. slightly. Secure Motor Mounting Bolts and
retest tension. If the Belt is too long to be
c. Put the new belt around the larger Pulley
properly tensioned, it must be replaced.
first, then around the smaller Pulley.
c. If the Belt deflects too little, loosen Belt by
d. Move the Motor away from the other Pulley until it
loosening the Motor Mounting Bolts and moving
is properly tensioned according to the directions
the Motor towards the other Pulley very slightly.
below. Tighten the Motor Mounting Bolts.
Secure Motor Mounting Bolts and retest tension.
3. Check and adjust belt tension
4. Before use, replace Belt Cover if equipped.
according to the steps below:
Maintenance

Deflection
Distance

Page 12 For technical questions, please call 1-888-866-5797. Item 61786

Troubleshooting
Problem Possible Causes Likely Solutions
Tool will not start. 1. Cord not connected. 1. Check that cord is plugged in.
2. No power at outlet. 2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker.

Safety
If breaker is tripped, make sure circuit is right
capacity for tool and circuit has no other loads.
3. Tool’s thermal reset breaker 3. Turn off tool and allow to cool.
tripped (if equipped). Press reset button on tool.
4. Internal damage or wear. (Carbon 4. Have technician service tool.
brushes or switch, for example.)
Tool operates Extension cord too long or Eliminate use of extension cord. If an extension cord
slowly. wire size too small. is needed, use one with the proper diameter for its
length and load. See Table A on page 3.
Performance 1. Accessory dull or damaged. 1. Keep cutting accessories sharp.
decreases Replace as needed.
over time. 2. Carbon brushes worn or damaged. 2. Have qualified technician replace brushes.
Excessive noise 1. Internal damage or wear. (Carbon 1. Have technician service tool.
or rattling. brushes or bearings, for example.)

Setup
2. Belt too loose (slipping) or 2. Properly tension belt.
too tight (bearing damage).
Overheating. 1. Forcing machine to work too fast. 1. Allow machine to work at its own rate.
2. Accessory dull or damaged. 2. Keep cutting accessories sharp.
Replace as needed.
3. Blocked motor housing vents. 3. Wear ANSI-approved safety goggles and
NIOSH‑approved dust mask/respirator while
blowing dust out of motor using compressed air.
4. Motor being strained by long or 4. Eliminate use of extension cord.
small diameter extension cord. If an extension cord is needed, use one with
the proper diameter for its length and load.
See Table A on page 3.

Operation
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.

Maintenance

Item 61786 For technical questions, please call 1-888-866-5797. Page 13

 Parts List and Diagram

Parts List

Part Description Qty Part Description Qty

Safety

1 Base 1 52 Thin Nut M24×1.5 1

2 Column Support 1 53 Tapping Screw ST3.5×10 3
3 Flat Gasket 10 4 54 Switch 1
4 Elastic Washer 10 4 55 Flat Gasket 5 3
5 Bolt M10×30 4 56 Junction Box 1
6 Column 1 57 Screw M4×8 4
7 Rack 1 58 Elastic Washer 4 2
8 Feed Handle 3 59 Wire 2
9 Spring Pin 5×30 1 60 Tooth Washer 4 2
10 Shaft Pinion 1 61 Round Pin 1
11 Dial 1 62 Head Lock Set Screw M10×10 2
12 Belt Tension Locking Knob 3 63 Spindle Feed Shaft 1
13 Scale Label 1 64 Hand Shank 1
14 Rivet 2×3 4 65 Belt Tension Lever 1
15 Pointer 1 66 Jackstay (B) 1
Setup

16 Collar 1 67 Flat Gasket 12 4

17 Collar Set Screw M8×10 1 68 Bolt M8×25 4
18 Axis Pin 1 69 Gasket 8 8
19 Helical Gear 1 70 Motor Base Plate 1
20 Support 1 71 Motor 1
21 Crank 1 72 Elastic Washer 8 4
22 Handle Cover 1 73 Nut M8 4
23 Work Table 1 74 Motor Pulley 1
24 Socket Head Cap Screw m10×90 1 75 Nut M12 3
25 Handle Grip 1 76 Elastic Washer 12 2
26 Nut M10 1 77 Jackstay (A) 1
27 Jiggle Bar 1 78 Pull Pin 1
28 Cross-Shape Screw M5×8 2 79 Cam 1
29 Worm Gear 1 80 Hex Head Cap Screw M6×12 1
Operation

30 Scale Label 1 81 Rubber Pad 4

31 “0” Degree Label 1 82 Protective Pin 2
32 Support Arm 1 83 Wire Clamp (A) 1
33 Table Clamp 1 84 Flat Gasket 6 1
34 Clamp Knob 1 85 Cross-Shaped Screw M6×10 1
35 Socket Head Cap Screw M6×10 2 86 Idler Pivot Shaft 1
36 Flat Gasket 16 1 87 Idler Pulley 1
37 Bolt M16×25 1 88 V-Belt O-685E 1
38 Chuck 1 89 Ball Bearing 6202 2
39 Arbor 1 90 Retainer Ring 35 1
40 Spindle Shaft 1 91 Hand Lever 1
41 Ball Bearing 6005 3 92 Pulley Cover 1
42 Drift Key 1 93 Pan Head Screw M5×12 1
43 Collar Bush 1 94 Nut M6 2
44 Rubber Ring 1 95 Head 1
45 Ball Bearing 6003 1 96 Wire Clamp (B) 1
Maintenance

46 Retainer Ring 16 1 97 Plug Cord 1

47 Retainer Ring 47 2 98 Tension Spring 1
48 Bearing Space Ring 1 99 Spring Cap 1
49 Spindle Housing 1 100 Nut M10×1 2
50 Spindle Pulley 1 101 Screw 1
51 V-Belt O-625 1

Record Product’s Serial Number Here:

Note: If product has no serial number, record Note: Some parts are listed and shown for
month and year of purchase instead. illustration purposes only, and are not available
individually as replacement parts.

Page 14 For technical questions, please call 1-888-866-5797. Item 61786

Assembly Diagram

90

89

Safety
89

88

87

86
91 85 84
85

84
52
83 74
51

92 35
50

75 73
93 82 76
49 67 72
81 69
80

Setup
79 71
47 78
84
77
41 97
85 94
70
48 69
96 95 68
41 67
100 12 66
99
47 98
65
101
62
64

60
59 61 63
58
57 13

56 15 14 12
11
16 10
55 9
17
54
53

Operation
8
18
21 19
22 20
23

28
46

45
6 7
30
29
44
27
31 26
25 5
43
32 24 4
35
36 33 3
42 37
34

41
Maintenance

2
40

1
39

38

Item 61786 For technical questions, please call 1-888-866-5797. Page 15

PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797