Grundfosliterature 5439633
Grundfosliterature 5439633
Grundfosliterature 5439633
SP 7/9/11/14
Service instructions
English (GB) Service instructions
English (GB)
CONTENTS Warning
Page If these safety instructions are not observed, it may
1. Symbols used in this document 2 result in personal injury.
2. Identification 2
If these safety instructions are not observed, it may
2.1 Nameplate 2 Caution
result in malfunction or damage to the equipment.
2.2 Type key 3
3. Tools 4 Notes or instructions that make the job easier and
Note
3.1 Special tools 4 ensure safe operation.
3.2 Standard tools 4
3.3 Torque tools 5 2. Identification
3.4 Service video 5
4. Tightening torques and lubricants 5 2.1 Nameplate
5. Before dismantling 6
5.1 Failure analysis 6 1
8
6. Dismantling 6
2
6.1 Motor 6
6.2 Pump 6 9
3
6.3 Valve casing 7
6.4 Top chamber and impeller 7
4
6.5 Chambers 7
6.6 Bottom chamber with upthrust bearing 7
Warning
Prior to service work, read these service instructions
carefully. Installation and service work must comply
with local regulations and accepted codes of good
practice.
Observe the safety instructions in the installation and
operating instructions for the product.
2
2.2 Type key
English (GB)
Example of pump SP9 -9 C L Rp4 6" 50/60 SD
3
3. Tools
English (GB)
A B C D
E F
Pos. Description For pos. Motor size Further information Part number
A Depth gauge 14, 14a 4", 6" Measuring range up to 300 mm 00SV0834
Shaft diameter: 12.7 mm 00SV0187
B Knock-out spanner 11 4", 6"
Shaft diameter: 16 mm 00SV0217
4" 00SV0351
C Spline key 16
6" 00SV0352
D Band pipe wrench for fitting of sleeve 4", 6", 8" 00SV0853
4" Including 4 x M8 x 20.1 x M8 x 75 98148060
E Adaptor 14, 14a, 73
6" Including 4 x M8 x 20.1 x M8 x 115 97620193
F Mounting plate 4", 6" 98164171
O P Q R S
Pos. Description For pos. Motor size Further information Part number
O Hexagon key set N 4", 6" 97656148
P Ring spanner Spanner size: 13 mm 00SV0055
Q Screwdriver for bits 18d 4", 6" 00SV2011
R Bits kit 4", 6" 00SV2010
S Locking-ring pliers 4", 6" 40-100 mm, J3 0V022474
4
3.3 Torque tools
English (GB)
T U V X
Pos. Description For pos. Motor size Further information Part number
T Torque screwdriver 18d 4", 6" 1-6 Nm 00SV0438
11 4", 6" 4-20 Nm 00SV0292
U Torque wrench
19, 22 4", 6" 20-100 Nm 00SV0269
V Ring spanner for torque wrench 19 4", 6" Spanner size: 13 mm 00SV0513
4", 6" ∅12.7 mm, size 22 mm 98772885
X Split cone spanner for torch wrench 11
4", 6" ∅16 mm, size 27 mm 98772890
Supplementary Torque
Pos. Description Motor size Quantity Dimension Lubricant
information [Nm]
58 Bolt for motor 6" 4 1/2" UNF 50
58a Nut for motor staybolt 4" 4 M8 18
First step 10
19 Nut for strap 4", 6" 4 M8 00RM6117
Second step 18
∅12.7 mm size: 22 mm key 20
11 Split cone nut 4", 6" 00RM6117
∅16 mm size: 27 mm key 30
18d Screw for clamp 4", 6" 4 M4 2.5
7 Neck ring 4", 6" 1 Soapy water with a
8/6 Bearings 4", 6" concentration of 3 to 5 %
105 Eyebolt* 6" 2 00RM6117
- Nut for eyebolt* 6" 2 M8 18
- Hexagon head screw* 6" 12 M8 18 00RM6117
- Sleeve/flange thread* 6" 00RM6117
* Only for sleeve versions.
5
5. Before dismantling 6.2 Pump
English (GB)
6
6.3 Valve casing 6.6 Bottom chamber with upthrust bearing
English (GB)
TM06 3074 4014
TM06 3070 4014
1. Remove valve casing (pos. 1). 1. Remove upthrust bearing (pos. 6) from the shaft.
2. Remove the last impeller as described in the previous section.
6.4 Top chamber and impeller
Note: On SP 7, sleeve versions (start stage 50 Hz 56 stages, 60
Hz 40 stages. End stage 50 Hz 88, 60 Hz 73) there are two
upthrust bearings placed on the first and second stage.
6.5 Chambers
TM06 3073 4014
7
7. Replacing the wear parts
English (GB)
When replacing wear parts of the pump, clean and check all
parts.
Always replace all wear parts from the recommended service kit.
Note: The service kit can contain more parts than the pump
needs.
1. Clean the recess where the valve seat/neck ring was fitted.
2. Moisten the valve seat/neck ring with soapy water and press it
home in the recess. See section 3. Tools. 2. Use locking-ring pliers (pos. S) to remove lock ring.
TM06 3080 4014
3. When the neck ring and rubber bearing have been replaced, 3. Remove valve retainer (pos. 3a), and remove valve seat (pos.
the lip on the neck ring must point upwards. 3).
4. Check the condition of valve cup (pos. 2), and valve guide
(pos. 2). Verify that no deformation has happened.
8
7.1.4 Assembling the valve casing 8. Pump assembly
English (GB)
8.1 Suction interconnector
4. Tighten split cone nut. (pos. 11) using a torch wrench together
with split cone spanner (pos. X). See section 4. Tightening
torques and lubricants.
9
8.2 Bottom chamber with upthrust bearing 8.4 Valve casing
English (GB)
8.5 Straps
TM06 3092 0414
10
9.2 Checking the pump axial clearance
English (GB)
9.2.1 Axial clearance, shaft in top position
2. Using depth gauge (pos. A), measure the top axial clearance
from the bottom of the coupling to the end of suction
interconnector (pos. 14).
3. Note down the measured axial clearance.
Note: When measuring the axial clearance on 4" pumps, the
reference point is the recess of the suction interconnector and not
the edge. See figs 2 and 3.
TM06 3098 0414
11
9.2.2 Axial clearance, shaft in bottom position 10. Motor
English (GB)
Check the level of the liquid in the motor and refill the
Note
motor, if required. Use tap water.
Torques:
MS 402: 2.0 Nm.
MS 4000: 3.0 Nm.
The submersible motor is now ready for installation.
2. Using depth gauge (pos. A), measure the bottom axial
MS 4000 MS 402
clearance from the bottom of the coupling to the end of the
suction interconnector (pos. 14).
3. Note down the measured axial clearance.
9.2.3 Check list
If there is no clearance (end play) or the measured clearance
differs from the values stated below, the assembly is not correct.
12
10.1.2 Grundfos MS 6000 submersible motors 10.2 Checking the motor shaft height
English (GB)
• If the motor is delivered from stock, the liquid level must be
checked before the motor is installed. See fig. 5.
• In the case of service, the liquid level must be checked. See
fig. 5.
Filling procedure:
The filling hole for motor liquid is placed at the top of the motor.
1. Position the submersible motor as shown in fig. 5. The filling
screw must be at the highest point of the motor.
Fig. 5 Motor position during filling - MS 6000 11. Checking the motor
10.1.3 Grundfos MMS6, MMS 8000, MMS 10000 and MMS 11.1 Winding resistance
12000 submersible motors 1. Disconnect the power supply to the motor.
Filling procedure: 2. Remove the submersible drop cable from the power supply.
Place the motor at a 45 ° angle with the top of the motor upwards. 3. Measure the winding resistance between the leads of the drop
See fig. 6. cable.
1. Unscrew the plug (A) and place a funnel in the hole. For three-phase motors, the deviation between the highest
and the lowest value should not exceed 10 %. If the deviation
2. Pour tap water into the motor until the motor liquid inside the
is higher, pull out the motor. Measure motor, motor cable and
motor starts running out of plug (A).
drop cable separately, and repair or replace defective parts.
Caution
Note: On single-phase, 3-wire motors, the operating winding
Do not use motor liquid that contains oil.
will assume the lowest resistance value.
3. Remove the funnel and refit plug (A).
11.2 Insulation resistance
Before fitting the motor to a pump after a long period
1. Disconnect the power supply to the motor.
Caution of storage, lubricate the shaft seal by adding a few
drops of water and turning the shaft. 2. Remove the submersible drop cable from the power supply.
3. Measure the insulation resistance from each phase to earth
The submersible motor is now ready for assembly with the pump
(frame). Make sure that the earth connection is made
and ready for installation.
carefully.
If the insulation resistance is lower than 0.5 MΩ, the motor
should be pulled out for motor or cable repair. Local
regulations may specify other values for the insulation
resistance.
For further instructions, see the service instructions for MS/MMS.
A
45°
TM03 2065 3605
13
12. Mounting the motor
English (GB)
1. Place the cable along the chamber stack, and position cable
guard (pos. 18) over the cable.
TM06 3064 4014
14
13. Drawings
English (GB)
13.1 Exploded view
15
13.2 Exploded view (with sleeve)
English (GB)
16
13.3 Sectional drawing
English (GB)
TM06 1773 2014
Fig. 9 SP 9
17
Pos. Description Pos. Description
English (GB)
18
14. Analysis check list
English (GB)
Component Problem Yes/No Comment
Subject to alterations.
19
20
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