Intelligent Pressure Transmitter With Control Capability: Operation and Maintenance Instruction / Manual
Intelligent Pressure Transmitter With Control Capability: Operation and Maintenance Instruction / Manual
Intelligent Pressure Transmitter With Control Capability: Operation and Maintenance Instruction / Manual
INSTRUCTION / MANUAL
SEP / 12
LD301
VERSION 6
L D 3 0 1 M E
web: www.smar.com/contactus.asp
INTRODUCTION
LD301 is a smart pressure transmitter for differential, absolute, gauge, level and flow
measurements. It is based on a field-proven capacitive sensor that provides reliable operation and
high performance. The digital technology used in LD301 enables the choice of several types of
transfer functions, an easy interface between the field and the control room and several interesting
features that considerably reduce installation, operation and maintenance costs.
Besides all the functions offered by other smart transmitters, LD301offers the following functions:
CONTROLLER - the Process Variable is compared to a set point. The deviation acts on the
output signal according to an optional PID algorithm.
PID OUTPUT CHARACTERIZATION - the PID output signal (MV) follows a curve that is
determined by 16 points, which can be freely configured
BIDIRECTIONAL FLOW FUNCTION - used to measure the flow in the piping in both directions.
LOCAL ADJUSTMENT - not Only for Lower and Upper value, but input/output function,
operation mode, indication, set point, PID parameters (optional) as well.
USER-UNIT - indication in engineering unit of the property actually measured, e.g., level,
flow or volume.
Get the best results of the LD301 by carefully reading these instructions.
Smar pressure transmitters are protected by U.S. patents 6,433,791 and 6,621,443.
III
NOTE
This manual is compatible with version 6.XX, where 6 notes software version and XX software
release. The indication 6.XX means that this manual is compatible with any release of version 6
software
WARNING
To ensure that our products are safe and without risk to health, the manual must be read carefully
before proceeding and warning labels on packages must be observed. Installation, operation,
maintenance and servicing must only be carried out by suitably trained personnel and in
accordance with the Operation and Maintenance Instruction Manual.
Waiver of responsibility
The contents of this manual abides by the hardware and software used on the current equipment
version. Eventually there may occur divergencies between this manual and the equipment. The
information from this document are periodically reviewed and the necessary or identified corrections
will be included in the following editions. Suggestions for their improvement are welcome.
Warning
For more objectivity and clarity, this manual does not contain all the detailed information on the
product and, in addition, it does not cover every possible mounting, operation or maintenance
cases.
Before installing and utilizing the equipment, check if the model of the acquired equipment complies
with the technical requirements for the application. This checking is the user’s responsibility.
If the user needs more information, or on the event of specific problems not specified or treated in
this manual, the information should be sought from Smar. Furthermore, the user recognizes that the
contents of this manual by no means modify past or present agreements, confirmation or judicial
relationship, in whole or in part.
All of Smar’s obligation result from the purchasing agreement signed between the parties, which
includes the complete and sole valid warranty term. Contractual clauses related to the warranty are
not limited nor extended by virtue of the technical information contained in this manual.
Only qualified personnel are allowed to participate in the activities of mounting, electrical connection,
startup and maintenance of the equipment. Qualified personnel are understood to be the persons
familiar with the mounting, electrical connection, startup and operation of the equipment or other
similar apparatus that are technically fit for their work. Smar provides specific training to instruct and
qualify such professionals. However, each country must comply with the local safety procedures,
legal provisions and regulations for the mounting and operation of electrical installations, as well as
with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased
safety and instrumented safety systems, among others.
The user is responsible for the incorrect or inadequate handling of equipments run with pneumatic
or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since their
utilization may cause severe bodily harm and/or material damages.
The field equipment referred to in this manual, when acquired for classified or hazardous areas, has
its certification void when having its parts replaced or interchanged without functional and approval
tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying
that the equipment in its entirety meets the applicable standards and regulations. The same is true
when converting the equipment of a communication protocol to another. In this case, it is necessary
sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are
different and the user is responsible for their correct use.
Always respect the instructions provided in the Manual. Smar is not responsible for any losses
and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to
know and apply the safety practices in his country.
IV
TABLE OF CONTENTS
SECTION 1 - INSTALLATION ..................................................................................................................... 1.1
GENERAL.................................................................................................................................................................. 1.1
MOUNTING ............................................................................................................................................................... 1.1
ELECTRONIC HOUSING .......................................................................................................................................... 1.9
WIRING ................................................................................................................................................................... 1.10
LOOP CONNECTIONS ........................................................................................................................................... 1.11
INSTALLATION IN HAZARDOUS AREAS.............................................................................................................. 1.13
EXPLOSION/FLAME PROOF ................................................................................................................................. 1.13
INTRINSICALLY SAFE............................................................................................................................................ 1.13
SENSOR ..................................................................................................................................................................................5.6
ELECTRONIC CIRCUIT ...........................................................................................................................................................5.7
INTERCHANGEABILITY ........................................................................................................................................... 5.8
RETURNING MATERIALS ........................................................................................................................................ 5.8
SMAR INSULATOR KIT .......................................................................................................................................... 5.10
SMAR INSULATOR KIT MOUNTING ..................................................................................................................... 5.10
APPLICATION WITH HALAR.................................................................................................................................. 5.14
TECHNICAL SPECIFICATION ..............................................................................................................................................5.14
PERFORMANCE SPECIFICATION .......................................................................................................................................5.14
TPE – TOTAL PROBABLE ERROR (SOFTWARE)................................................................................................ 5.14
ORDERING CODE FOR THE SENSOR ................................................................................................................. 5.15
HART® SPECIAL UNITS ........................................................................................................................................ 5.20
VI
Zero/Span Local
Adjustment
Sig
- Special Functions
n
4 - 20mA - D/A Converter
al
- PID
Co t/Ou
- HART Modem
I np
- Output Controller
nd
- LCD Controller - Communication
u
itio ut
- Mathematical - HART Protocol
ne
Co-processor
tp
- Advanced Diagnostic
r
- Firmware Update
Digital
Reading
Isolator
Ceramics Isolating
Diaphragm (2)
PH PL Metalized
Glass Surface (4)
In the cell center is the sensor diaphragm (1). This diaphragm flexes in response to the different
pressures applied on the LOW and HIGH sides of the cell (PL and PH). These pressures are directly
applied on the isolator diaphragms (2), whose function is to isolate the sensor process and supply
high resistance against corrosion caused by process fluids. The pressure is transmitted directly to
the sensor diaphragm through the filling fluid (3) and causes its deflection. The sensor diaphragm is
a mobile electrode whose two metal surfaces (4) are stable electrodes. A deflection on the sensor
diaphragm is read by the capacitance variation between both stable and mobile electrodes.
The resonance oscillator reads the capacitance variations between the mobile and the stable boards
and generates a pressure output equivalent to the detected capacitance variation. This pressure
value is informed in compliance with the transmitter communication protocol. As the conversion
process does not involve an A/D converter, any errors or deviations are eliminated during the
process. Temperature compensation is done by a sensor, which combined with a precision sensor,
results in high accuracy and range.
The process variable, as well as the diagnostic monitoring and information, are supplied by the
digital communication protocol. The LD301 is available in the HART communication protocol.
VII
Installation Flowchart
Start
Yes
Is the reading correct? Power the transmitter properly.
No
See manual
(Section 5) - Maintenance
Yes
Is the impulse line wett leg?
No
No
VIII
The overall accuracy of a flow, level, or pressure measurement depends on several variables. Although
the transmitter has an outstanding performance, proper installation is essential to maximize its
efficiency.
Among all factors, which may affect transmitter accuracy, environmental conditions are the most difficult
to control. There are, however, ways of reducing the effects of temperature, humidity and vibration.
The LD301 has a built-in temperature sensor to compensate for temperature variations. At the factory,
each transmitter is submitted to a temperature cycle, and the characteristics under different
temperatures are recorded in the transmitter memory. At the field, this feature minimizes the
temperature variation effect.
Mounting
Putting the transmitter in areas protected from extreme environmental changes can minimize
temperature fluctuation effects.
In warm environments, the transmitter should be installed to avoid, as much as possible, direct exposure
to the sun. Installation close to lines and vessels subjected to high temperatures should also be avoided.
Use longer sections of impulse piping between tap and transmitter whenever the process fluid is at high
temperatures. Use of sunshades or heat shields to protect the transmitter from external heat sources
should be considered, if necessary.
Proper winterization (freeze protection) should be employed to prevent freezing within the measuring
chamber, since this will result in an inoperative transmitter and could even damage the cell.
Although the transmitter is virtually insensitive to vibration, installation close to pumps, turbines or other
vibrating equipment should be avoided.
The transmitter has been designed to be both rugged and lightweight at the same time. This makes its
mounting easier. The mounting positions are shown in Figure 1.1.
Existing standards for the manifolds have also been considered, and standard designs fits perfectly to
the transmitter flanges.
Should the process fluid contain solids in suspension, install valves or rod-out fittings regularly to clean
out the pipes. The pipes should be internally cleaned by using steam or compressed air, or by draining
the line with the process fluid, before such lines are connected to the transmitter (blow-down).
NOTE
When installing or storing the level transmitter, the diaphragm must be protected to avoid scratching-
denting or perforation of its surface. The process flange of the level transmitters can be rotated 45º.
To do this just loosen the two screws (Figure 1.1) and rotate the flange. Do not take the screws out.
There is a label (Figure 1.1) on the transmitter with these instructions.
1.1
Figure 1.1 (a) – Dimensional Drawing and Mounting Position - Differential, Flow, Gage, Absolute and High Static Pressure
Transmitters with Mounting Bracket
1.2
Figure 1.1 (b) – Dimensional Drawing and Mounting Position - Flanged Pressure Transmitter with Integral Flange
1.3
Figure 1.1 (c) – Dimensional Drawing and Mounting Position - Flanged Pressure Transmitter with Slip-on Flange
1.4
Figure 1.1 (d) – Dimensional Drawing and Mounting Position - Flanged Pressure Transmitter with Housing
1.5
Figure 1.1 (e) – Dimensional Drawing and Mounting Position - Sanitary Transmitter without Extension
1.6
Figure 1.1 (f) – Dimensional Drawing and Mounting Position - Sanitary Transmitter with Extension
1.7
WARNING
Normal safety precautions must be taken to avoid the possibility of an accident occurring when
operating in conditions of high pressure and/or temperature.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals.
Process leaks could result in death or serious injury.
Do not attempt to loosen or remove flange bolts while the transmitter is in service.
Replacement equipment or spare parts not approved by Smar could reduce the pressure
retaining capabilities of the transmitter and may render the instrument dangerous.
Use only bolts supplied or sold by Smar as spare parts.
Some examples of installation, illustrating the transmitter position in relation to the taps, are shown in
Figure 1.3. The pressure taps location and the relative positions of the transmitter are indicated in Table
1.1.
NOTE
For liquids, condensates, wet vapors and gases the impulse lines must be bent on the ratio 1:10 to
prevent bubbles from accumulating;
The transmitter and its impulse lines must be tightly fixed;
If necessary, install the condensate and mud pots;
Use manifold valves to facilitate maintenance and adjustments.
1.8
NOTE
The transmitters are calibrated in the vertical position and a different mounting position displaces the
zero point. Consequently, the indicator will indicate a different value from the applied pressure. In
these conditions, it is recommended to do the zero pressure trim. The zero trim compensates the
final assembly position and its performance, when the transmitter is in its final position. When the
zero trim is executed, make sure the equalization valve is open and the wet leg levels are correct.
For the absolute pressure transmitter, the assembly effects correction should be done using the
Lower trim, due to the fact that the absolute zero is the reference for these transmitters, so there is
no need for a zero value for the Lower trim.
DIAPHRAGM SENSOR
DIAPHRAGM SENSOR
Electronic Housing
Humidity is fatal to electronic circuits. In areas subjected to high relative humidity, the O-rings for the
electronic housing covers must be correctly placed and the covers must be completely closed by tighten
them by hand until you feel the O-rings being compressed. Do not use tools to close the covers.
Removal of the electronics cover in the field should be reduced to the minimum necessary, since each
time it is removed; the circuits are exposed to the humidity.
The electronic circuit is protected by a humidity proof coating, but frequent exposures to humidity may
affect the protection provided. It is also important to keep the covers tightened in place. Every time they
are removed, the threads are exposed to corrosion, since painting cannot protect these parts. Sealing
methods should be employed on conduit entering the transmitter. The unused outlet connection should
be properly plugged.
WARNING
The unused cable entries should be plugged and sealed accordingly to avoid humidity entering, which
can cause the loss of the product’s warranty.
1.9
The electronic housing can be rotated to adjust the digital display on a better position. To rotate it, loose
the Housing Rotation Set Screw, see Figure 1.4 (a). To prevent humidity entering, the electric housing
and the sensor joint must have a minimum of 6 fully engaged threads. The provided joint allows 1 extra
turn to adjust the position of the display window by rotating the housing clockwise. If the thread reaches
the end before the desired position, then rotate the housing counterclockwise, but not more than one
thread turn. Transmitters have a stopper that restricts housing rotation to one turn. See Section 5,
Figure 5.2.
COVER
LOCKING
SCREW
(a) (b)
Figure 1.4 - Cover Locking and Housing Rotating Set Screw (a) Electronic Board Side
(b) Terminal Connection Side
Wiring
To access the wiring block, loosen the cover locking screw to release the cover. See Figure 1.4 (b).
Test and Communication terminals allow, respectively, to measure the current in the 4 - 20 mA loop,
without opening the circuit, and also to communicate with the transmitter. The “Test Terminals” must be
used to measure the current. The “COMM” terminal must be used for HART communication. The
terminal block has screws where fork or ring-type terminals can be fastened. See Figure 1.5.
POWER
SUPPLY
TERMINALS
AND HART ® INTERNAL GROUND
BUS TERMINAL
OPTIONAL GROUND
TERMINAL
GROUND TERMINAL
COMM TEST +
COMUNICATIONS TEST
TERMINALS TERMINALS
LOCK
1.10
WIRES
CORRECT INCORRECT
Figure 1.6 - Conduit Installation
Loop Connections
Figures 1.7 and 1.8 show LD301’s wiring diagrams to work as transmitter and controller, respectively.
Figure 1.9 shows the LD301’s wiring diagrams to work in the multi-drop network. Note that a maximum
of 15 transmitters can be connected on the same line and that they should be connected in parallel.
Take care to the power supply as well, when many transmitters are connected on the same line. The
current through the 250 Ohm resistor will be high causing a high voltage drop. Therefore make sure that
the power supply voltage is sufficient.
The Hand-Held Terminal can be connected to the communication terminals of the transmitter or at any
point of the signal line by using the alligator clips. It is also recommended to ground the shield of
shielded cables at only one end. The ungrounded end must be carefully isolated. On multi-drop
connections, the circuit loop integrity must be assured, with special care to prevent short-circuit between
the circuit loop and the housing.
NOTE
For HART transmitters to operate in multi-drop mode each transmitter must be configured with a
different identity Device ID. In addition, if the transmitter identification mode on the loop is done
through the Command 0 address, the HART address must also be different. If it is done through the
(Command 11) Tag the Tags must be similar.
1.11
NOTE
Make sure that the transmitter is operating within the operating area as shown on the load curve
(Figure 1.10). Communication requires a minimum load of 250 Ohm and voltage equal to 17 Vdc.
1.12
The instrument modification or parts replacement supplied by other than authorized representative of
Smar is prohibited and will void the certification.
The transmitters are marked with options of the protection type. The certification is valid only when the
protection type is indicated by the user. Once a particular type of protection is selected, any other type
of protection can not be used.
The electronic housing and the sensor installed in hazardous areas must have a minimum of 6 fully
engaged threads. Lock the housing using the locking screw (Figure 1.4).
The cover must be tighten with at least 8 turns to avoid the penetration of humidity or corrosive gases.
The cover must be tighten until it touches the housing. Then, tighten more 1/3 turn (120) to guarantee
the sealing. Lock the covers using the locking screw (Figure 1.4).
Explosion/Flame Proof
WARNING
In Explosion-Proof installations the cable entries must be connected or closed using metal cable gland
and metal blanking plug, both with at least IP66 and Ex-d certification.
As the transmitter is non-ignition capable under normal conditions, the statement “Seal not Required”
could be applied for Explosion Proof Version. (CSA Certification).
The standard plugs provided by Smar are certified according to the standards at FM, CSA and CEPEL.
If the plug needs to be replaced, a certified plug must be used.
The electrical connection with NPT thread must use waterproofing sealant. A non-hardening silicone
sealant is recommended.
Intrinsically Safe
WARNING
In hazardous zones with intrinsically safe or non-incendive requirements, the circuit entity parameters
and applicable installation procedures must be observed.
To protect the application the transmitter must be connected to a barrier. Match the parameters
between barrier and the equipment (Consider the cable parameters). Associated apparatus ground
bus shall be insulated from panels and mounting enclosures. Shield is optional. If used, be sure to
insulate the end not grounded. Cable capacitance and inductance plus Ci and Li must be smaller than
Co and Lo of the associated Apparatus.
For free access to the Hart bus in the explosive environment, ensure the instruments in the loop are
installed in accordance with intrinsically safe or non-incendive field wiring practices. Use only Ex Hart
communicator approved according to the type of protection Ex-i (IS) or Ex-n (NI).
It is not recommended to remove the transmitter cover when the power is ON.
1.13
1.14
SENSOR DIAPHRAGM
POSITION, WHEN P1=P2
SENSOR DIAPHRAGM
d
H L
d
P1 P2
FIXED PLATES OF THE
CAPACITORS HIGH AND LOW
Where,
P 1 and P 2 are the pressures in chambers H and L.
CH = capacitance between the fixed plate on P 1 side and the sensing diaphragm.
CL = capacitance between the fixed plate on the P 2 side and the sensing diaphragm.
d = distance between CH and CL fixed plates.
∆d = sensing diaphragm's deflection due to the differential pressure ∆P = P 1 - P 2 .
Knowing that the capacitance of a capacitor with flat, parallel plates may be expressed as a function of
plate area (A) and distance (d) between the plates as:
∈A
C=
d
Where,
∈= dielectric constant of the medium between the capacitor's plates.
Should CH and CL be considered as capacitances of flat and parallel plates with identical areas, then:
∈ .A CL =
∈ .A
CH = and
(d / 2) − ∆d
(d / 2) + ∆d
However, should the differential pressure (∆P) apply to the capacitive cell not deflect the sensing
diaphragm beyond d/4, it is possible to assume ∆P as proportional to ∆d, that is:
∆P is proportional ∆d.
By developing the expression (CL - CH)/(CL + CH), it follows that:
CL − CH 2∆d
∆P = =
CL + CH d
As the distance (d) between the fixed plates CH and CL is constant, it is possible to conclude that the
expression (CL - CH)/(CL + CH) is proportional to ∆d and, therefore, to the differential pressure to be
measured.
2.1
Thus it is possible to conclude that the capacitive cell is a pressure sensor formed by two capacitors
whose capacitances vary according to the applied differential pressure.
PRESSURE
SENSOR LOCAL ADJUSTMENTS
ZERO / SPAN
PH
HT3012
INSULATOR
HART MODEM
ELECTRONIC PROCESSING UNIT IN/OUT
CONVERTER RANGES D/A
SPECIAL FUNCTIONS CONVERTER
HART
DIGITAL READING PID MATH 4-20 mA
OUTPUT CONTROL COPROCESSOR OUTPUT
PL SERIAL COMUNICATION CONDITIONER
HART PROTOCOL DISPLAY
CONTROLLER
TEMPERATURE
CONVERTER
ELECTRONIC
CONVERTER
DIGITAL
DISPLAY
The program is stored in an external PROM. For temporary storage of data the CPU has an internal
RAM. The data in the RAM is lost, if the power is switched off, although the CPU also has an internal
nonvolatile EEPROM where data that must be retained is stored. Examples of such data are:
calibration, configuration and identification data.
EEPROM
Another EEPROM is located within the sensor assembly. It contains data pertaining to the sensor's
characteristics at different pressures and temperatures. This characterization is done for each sensor at
the factory.
D/A Converter
It converts the digital data from the CPU to an analog signal with 14-bits resolution.
Output
It controls the current in the line feeding the transmitters.
It acts as a variable resistive load whose value depends on the voltage from the D/A converter.
Modem
This system provides the data exchanged between the serve-master digital communications. The
transmitter demodulates information from the current line, and after treating it adequately, modulates
over the line the answer to be sent. A "1" is represented by 1200 Hz and "0" by 2200 Hz. The frequency
signal is symmetrical and does not affect the DC-level of the 4-20 mA signal.
2.2
Power Supply
Power shall be supplied to the transmitter circuit using the signal line (2-wire system). The transmitter
quiescent consumption is 3.6 mA; during operation, consumption may be as high as 21 mA, depending
on the measurement and sensor status.
The LD301 in the transmitter mode shows failure indication at 3.6 mA if configured for low signal failure;
at 21 mA, if configured for high signal failure; 3.8 mA in the case of low saturation; 20.5 mA in the case
of high saturation and measurements proportional to the applied pressure in the range between 3.8 mA
and 20.5 mA. 4 mA corresponds to 0% of the working range and 20 mA to100 % of the working range.
Display Controller
It receives the data from the CPU and actives the LCD segments. It also activates the back plane and
the control signals for each segment.
Local Adjustment
Two switches on the main board are magnetically activated by inserting the magnetic tool.
Digital Filter
The digital filter is a low pass filter with an adjustable time constant. It is used to smooth noisy signals.
The Damping value is the time required for the output reaching 63.2% for a step input of 100%.
This value (in seconds) may be freely configured by the user.
Factory Characterization
The actual pressure from the capacitance and temperature readouts obtained from the sensor can
be calculated by using the factory characterization data stored in the sensor EEPROM.
User Linearization
The characterization TRIM points P1 - P5 can be used to complement the transmitter original
characterization.
Pressure Trim
The values obtained by Zero Pressure TRIM and Upper Pressure TRIM may correct here the
transmitter for long term drift or the shift in zero or upper pressure reading due to installation or over
pressure.
Ranging
It used to set the pressure values corresponding to the 4 and 20 mA output. In transmitter mode the
LOWER-VALUE is the point corresponding to 4 mA, and the UPPER-VALUE is the point corresponding
to 20 mA. In PID mode the LOWER-VALUE corresponds to MV = 0% and the UPPER-VALUE
corresponds to MV = 100%, where, MV is the Manipulated Variable.
Function
Depending on the application, the transmitter output or controller PV may have the following
characteristics according to the applied pressure: Linear (for pressure, differential pressure and level
measurement); Square-root (for flow measurement with differential pressure producers) and Square-
root of the Third and Fifth power (for flow measurements in open channels). The function is selected
with FUNCTION.
Points Table
This block relates the output (4-20 mA or Process Variable) to the input (applied pressure) according to
a look-up table from 2 to 16 points. The output is calculated by the interpolation of these points. The
points are given in the function "TABLE POINTS" in percent of the range (X i ) and in percent of the
output (Y i ). It may be used to linearize, e.g., a level measurement to volume or mass. In flow
measurement it can be used to correct varying Reynolds numbers.
Setpoint
Is the desired value in the process variable when the controller is activated. The operator in the
\CONTR\INDIC option adjusts it.
2.3
PID
First, the error is calculated: PV-SP (DIRECT ACTION) or SP-PV (REVERSE ACTION), then the MV
(manipulated value) is calculated, according to the algorithm of the PID. The PID output signal may
follow a user-determined curve, in up to 16 configurable points. If the table is enabled, there will be a
display indication with the F(X) character
Auto/Manual
The Auto/Manual mode is configured in CONTR/INDIC. With the PID in Manual, the MV can be
adjusted by the user in the LOW LIMIT to HIGH LIMIT range in the CONTR/LIM-SEG option. The
POWER-ON option is used here to determine in which mode the controller should be upon powering it
on.
Limits
This block makes sure that the MV does not go beyond its minimum and maximum limits as
established by the HIGH-LIMIT and LOW-LIMIT. It also makes sure that the Rate-of-Change does not
exceed the value set in OUT-CHG/S.
Output
It calculates the current proportional to the process variable or manipulated variable to be transmitted
on the 4-20 mA output depending on the configuration in OP-MODE. This block also contains the
constant current function configured in OUTPUT. The output is physically limited to 3.6 to 21 mA. The
current output complies with NAMUR NE-43.
Current Trim
The 4 mA TRIM and 20 mA TRIM adjustment is used to make the transmitter current comply with a
current standard, should a deviation arise.
User Unit
It converts 0 and 100% of the process variable to the desired engineering unit readout available for
display and communication. It is used, e.g., to get a volume or flow indication from a level or differential
pressure measurement, respectively. A unit for the variable can also be selected.
Totalization
Used for flow application to totalize the accumulated flow since the last reset, the last reset, getting the
volume or mass transferred. In the lack of power, the totalized value is saved and continues totalizing
after its re-establishment.
Display
The two indications configured in the DISPLAY alternates between the primary and secondary variable
as configured by the user.
2.4
SENSOR
T P
DIGITALFILTER DAMPING
FACTORY
CHARACTERIZATION TEMPERATURE COMPENSATION
ZERO TRIM
PRESSURE TRIM LOWER TRIM
UPPER TRIM
PV * (PRESSURE)
POINTS TABLE
TABLE
ON / OFF TOTAL
SP PV % USER’S UNIT 0% TOTALIZER MAX_FLOW
SETPOINT
SP TRACKING 100% UNIT
(BUMPLESS A/M) UNID. ESPC. RESET
ENABLE/DISABLE
KP, TR, TD PV** TOT
PID ACTION
SP %
A/M
MV
ERROR % AUTO/MANUAL
POWER-ON
SAFETY OUTPUT
LOWER
NOTE:
LIMITS UPPER
BAUD RATE * USER’S UNIT DISABLED
FEEDBACK-MV ** USER’S UNIT ENABLED
PID - POINTS
TABLE
PID BLOCK (OPTIONAL)
TABLE
OP-MODE
TRM
ERROR%
MV %
SAÍDA
TEMP
MV %
PV%
SP%
TOT
PV
SP
OUTPUT CONST
OUTPUT
2.5
The Display
The local indicator is able to display one or two variables, which are user-selected. When two variables
are chosen, the display will alternate between both with an interval of 3 seconds.
The liquid crystal display includes a field with 4 ½ numeric digits, a field with 5 alphanumeric digits and
an information field, as shown on Figure 2.4.
When the totalization is displayed, the most significant part appears in the unit and function field
(upper) and the least significant part in the variable field (lower). See Total Value in Section 3.
DISPLAY V6.00
The display controller, from release V6.00 on is integral part to the main board. Please observe the
new spare part codes.
Monitoring
During normal operation, the LD301 is in the monitoring mode. In this mode, indication alternates
between the primary and the secondary variable as configured by the user. See Figure. 2.5. The
display indicates engineering units, values and parameters simultaneously with most status indicators.
The monitoring mode is interrupted when the user does complete local adjustment.
The LCD may also display errors and other messages (See table 2.1).
* PID IS OPTIONAL
INDICATES THAT
THE SETPOINT UNIT AND FUNCTION FIELD
IS NOW DISPLAYED VARIABLE IS NOW DISPLAYED
2.6
Figure 2.5 – Typical Monitoring Mode Display Showing PV, in this case 25.00 mmH 2 0
INDICATOR
Numeric Alphanumeric
DESCRIPTION
Version LD301 The LD301 is initialized after feeding.
CHAR The LD301 is on characterization mode (see Section 3 – TRIM).
Output current saturated on 3.8 or 20.5 mA. (see section 5 –
Variable Value SAT / Unit
Maintenance).
CH / CL alternating
SFAIL / Unit Failure on one sensor side or on both.
with current.
Transmitter failed on initialization (sensor memory failure or
FAIL Init
disconnected).
2.7
2.8
In the case of the LD301, which can be configured both as Transmitter and as a Controller; the HART
addressing is used as follows:
TRANSMITTER MODE - The "0" address causes the LD301 to control its output current and addresses
"1" through "15" place the LD301 in the multidrop mode with current control.
CONTROLLER MODE - The LD301 always controls the output current, in accordance with the value
calculated for the Controlled Variable, regardless of its network address.
NOTE
In the case of multidrop network configuration for classified areas, the entity parameters allowed for the
area shall be strictly observed. Therefore, the following shall be checked:
Ca Cij + Cc La Lij + Lc
Voc min [Vmaxj] Isc min [Imaxj]
Where:
Ca, La - Barrier Allowable Capacitance and Inductance;
Cij, Lij - Non protected internal Capacitance/Inductance of transmitter j (j = up to 15);
Cc, Lc - Cable capacitance and Inductance;
Voc - Barrier open circuit voltage;
Isc - Barrier short circuit current;
Vmaxj - Maximum allowable voltage to be applied to the instrument j;
Imaxj - Maximum allowable current to be applied to the instrument j
The LD301 Intelligent Pressure Transmitter includes a very encompassing set of HART Command
functions that make it possible to access the functionality of what has been implemented. Such
commands comply with the HART protocol specifications, and are grouped as Overall Commands,
Common Practice Controls Commands and Specific Commands. A detailed description of such
commands may be found in the manual entitled HART Command Specification - LD301 Intelligent
Pressure Transmitter.
Smar developed the CONF401 and HPC301 software (See figure 3.2), the first one works in Windows
platform (95, 98, 2000, XP and NT) and UNIX. The second one, HPC301, works in the most recent
technology in PDA. (See figure 3.1). They provide easy configuration and monitoring of field devices,
capability to analyze data and to modify the action of these devices. The operation characteristics and
use of each one of the configuration tool are stated on their respective manuals.
Figures 3.1 and 3.2 show the front of the Palm and the CONF401 screen with the active configuration.
3.1
3.2
Tag
Descriptor
Date (MM/DD/YY)
Message
Flange Type
Flange Material
O_Ring Material
Integral Meter
Drain/Vent Mtrl
Remote Seal Type
INFO Remote Seal Fluid
Remote Seal Diaphr
Remote Seal Quant
Sensor Fluid
Sensor Iso Diaphr
Sensor Type
Sensor Range
LRL
SENSOR RANGE URL
Pres min span
Lo
Up
Press. Unit
RANGE DAMP
WITHOUT_REFERENCE
CONFIGURE_RANGE LOW_WITH_REFERENCE
UP_WITH_REFERENCE
Cutoff
FUNCTION Cutoff mode
EDIT_TABLE
First Var.
CONF DISPLAY
Second Var.
0%
100%
User unit is
User unit
PRESSURE
FLOW
USER_UNIT SPEED
VOLUME
LEVEL
MASS
CHANGE_USER_UNIT MASS_FLOW
DENSITY
MISC.
SPECIAL
NO_UNIT
DEVICE_MODE
Fail_Safe
Out
PV
Pv%
MONIT Temp.
MV
SP
ER%
Total
SP
SP
SAVE_SP_IN_EEPROM.
INDIC PV
MV
A/M
ONLINE SINGLE UNIT Safety out
CNTRL Out Chg/s
SAF_LIMIT
High limit
Low limit
Kp
TUNING Tr
Td
Output Action
OP_MODE SP_TRACKING_IS
Power_On is
LOWER_PRESSURE
UPPER_PRESSURE
PRESSURE ZERO_PRESSURE
CHARACTERIZ._TRIM
ON/OFF_CHAR.
TRIM ON/OFF_CUTOFF
4mA
CURRENT
20mA
TEMPERATURE
CODE#
ASSEMBLY
FORMAT DEV_ID
SERIAL# DEVICE_ID CHANGE_DEVICE_ID.
SENSOR
LRV/URV
Function
Trim 4mA
Trim 20mA
Trim lower
OP_COUNT Trim upper
XMTR/PID
Trim Char.
Write Protect
Multidrop
MAINT Pswd/C.Level
Totalization
READ_SENSOR
WRITE_ON_SENSOR
BACKUP FULL_WRITE_ON_SNSR
FULL_READ_SENSOR
JUMPERS_CONFIG
LOOP_TEST
LEVEL_1
PASSWORD LEVEL_2
LEVEL_3
LEVEL_OF_INFO
LEVEL_OF_CONF
LEVEL_OF_MONIT
CONF_LEVEL LEVEL_OF_CNTRL
LEVEL_OF_TRIM
LEVEL_OF_MAINT
LEVEL_OF_TOTAL
LEVEL_OF_LOAD
Max flow
U_Total
Total is
Total Unit
TOTAL VOLUME
CHANG_TOTAL_UNIT MASS
NO_UNIT
Reset_Totalization
SELECT_ADDRESS
ONLINE MULTIDROP
ONLINE MULTIDROP
Figure 3.3 –Menu Tree used for Configuration based on Version 4.02 DD
3.3
Tag
Descriptor
Message
Date
INFO Unique ID
Manufacturer
Device Type
Device Info Device S/N
Snsr/Trd. S/N
Main Board S/N
Soft. Version
Write to Sensor
BACKUP
Read from Sensor
Write Protect
High
Fail Safe Low
Linear
Sqrt
Sqrt**3
Function Sqrt**5
Table
CONF Sqrt + Table
Sqrt**3 + Table
Sqrt**5 + Table
Cutoff
CutoffMode
Display 1 st
LCD Display 2 nd
LCD Display
Table
LD301
Out(mA)
Pressure
PV%
Variables
MONIT PV
Temp.
Total
Device Status
Range
User Unit
Total
Pid
Current
Temperature
Zero
TRIM
Lower
Upper
Char
Device Reset
Loop Test
Operation Counter
Level
Passwords
Change Passwords
Ordering Code
MAINT Flange Type
Probe Mat.
O-ring Mat.
Inst. Type
Sensor Info
Probe Type
Probe Fluid
Dphrgm Mat.
Elect. Connec.
Range
Figure 3.4 – Menu tree used for configuration with Smar Hand Held Tool
3.4
Configuration Features
By means of the HART configuration tool, the LD301 firmware allows the following configuration
features to be accessed:
Transmitter Identification and Manufacturing Data;
Primary Variable Trim – Pressure;
Primary Variable Trim – Current;
Transmitter Adjustment to the Working Range;
Engineering Unit Selection;
Transference Function for Flow rates Measurement;
Linearization Table;
Totalizer Configuration;
PID Controller Configuration and MV% Characterization Table;
Device Configuration;
Equipment Maintenance.
The operations, which take place between the configuration tool and the transmitter do not interrupt the
Pressure measurement, and do not disturb the output signal. The configuration tool can be connected
on the same pair of wires as the 4-20 mA signals, up to 2 km away from the transmitter.
NOTE
Items marked with asterisk cannot be changed. They come directly from the sensor memory.
3.5
NOTE
Some users prefer to use this feature for zero elevation or suppression when the measurement refers
to a certain point of the tank or tap (wet leg). Such practice, however, is not recommended when
frequent laboratory calibrations are required, because the equipment adjustment refers to a relative
measurement, and not to an absolute one, as per a specific pressure standard.
The Pressure Trim, as described on this document, is the method used in order to adjust the
measurement both in relation to the applied pressure and the user's pressure standard. The most
common discrepancy found in transmitters is usually due to Zero displacement. This may be corrected
by means of the zero trim or the lower trim.
LOWER TRIM: Is used to trim the reading at the lower range. The user informs the transmitter the
correct reading for the applied pressure via HART configuration tool.
NOTE
Check on section 1, the note on the influence of the mounting position on the indicator.
For better accuracy, the trim adjustment should be made in the lower and upper values of the
operation range values.
UPPER TRIM: Is used to trim the reading at the upper range. The user informs the transmitter the
correct reading for the applied pressure via HART configuration tool.
WARNING
The upper pressure trim shall always be applied after the zero trim.
ZERO TRIM: is similar to the LOWER TRIM, but is assumed that the applied pressure is zero. The
reading equal to zero must be active when the pressures of differential transmitter cameras are
equalized or when a gage transmitter opens to atmosphere or when the absolute transmitter is
applied to the vacuum. Therefore, the user does not need to enter with any value.
NOTE
The pressure taps on the transmitter must be equalized when zero trim is applied.
CHARACTERIZATION: this is used to correct any possible intrinsic non-linearity to the conversion
process. Characterization is done by means of a linearization table, with up to five points. The user
shall apply pressure and use the HART configuration tools to inform the pressure value applied to
each point of the table. In most cases, characterization is not required, due to the efficiency of the
production process. The transmitter will display "CHAR", thus indicating that the characterization
process has been activated. The LD301 is fitted with an internal feature to enable or disable the use
of the Characterization Table.
WARNING
The characterization trim changes the transmitter characteristics. Read the instructions carefully
and make sure that you are working with a pressure standard with 0.03% accuracy or better,
otherwise the transmitter accuracy will be seriously affected.
3.6
There might be differences between the Smar current standards and your current plant Standard. In this
case, the Current Trim adjustment shall be done with a precision ammeter as measurement reference.
Two Current Trim types are available:
4 mA TRIM: this is used to adjust the output current value corresponding to 0% of the
measurement;
20 mA TRIM: this is used to adjust the output current value corresponding to 100% of the
measurement;
The Current Trim shall be carried out as per the following procedure:
Connect the transmitter to the precision ammeter;
Select one of the Trim types;
Wait a while for the current to stabilize and inform the transmitter the current readout of the
precision ammeter.
NOTE
The transmitter presents a resolution that makes it possible to control currents as low as
microamperes. Therefore, when informing the current readout to the transmitter, it is recommended
that data input consider values up to tenths of microamperes.
CALIBRATION WITH REFERENCE: this is used to adjust the transmitter working range, using a
pressure standard as reference;
CALIBRATION WITHOUT REFERENCE: this is used to adjust the transmitter working range,
simply by having user-informed limit values.
Both calibration methods define the Working Range Upper and Lower values, in reference to some
applied pressure or simply informed by entered values. CALIBRATION WITH REFERENCE differs from
the Pressure Trim, since CALIBRATION WITH REFERENCE establishes a relationship between the
applied pressure and the 4 to 20 mA signal, and the Pressure Trim is used to correct the measurement.
In the transmitter mode, the Lower Value always corresponds to 4 mA and the Upper Value to 20 mA. In
the controller mode, the Lower Value corresponds to PV=0% and the Upper Value to PV=100%.
The calibration process calculates the LOWER and the UPPER values in a completely independent way.
The adjustment of values does not affect one another. The following rules shall, however, be observed:
The Lower and Upper values shall be within the range limited by the Minimum and Maximum
Ranges supported by the transmitter. As a tolerance, values exceeding such limits by up to 24% are
accepted, although with some accuracy degradation;
The Working Range Span, determined by the difference between the Upper and Lower Values, shall
be greater than the minimum span, defined by [Transmitter Range / (120) for models: D, M, H, A4,
A5, and Transmitter Range / (2,5), (25), or (50) for A1, A2, and A3, respectively]. Values up to 0.75
of the minimum span are acceptable with slight accuracy degradation.
NOTE
Should the transmitter operate with a very small span, it will be extremely sensitive to pressure
variations. Keep in mind that the gain will be very high and that any pressure change, no matter
how small, will be amplified.
If it is necessary to perform a reverse calibration, that is, to work with an UPPER VALUE smaller than
the LOWER VALUE, proceed as follows:
3.7
Place the Lower Limit in a value as far as possible from the present Upper Value and from the new
adjusted Upper value, observing the minimum span allowed. Adjust the Upper Value at the desired point
and, then, adjust the Lower Value.
This type of calibration is intended to prevent the calibration from reaching, at any moment, values not
compatible with the range. For example: lower value equals to upper value or separated by a value
smaller than the minimum span.
This calibration procedure is also recommended for zero suppression or elevation in those cases where
the instrument installation results in a residual measurement in relation to a certain reference. This is the
specific case of the wetted tap.
NOTE
In most applications with wetted taps, indication is usually expressed as a percentage. Should readout
in engineering units with zero suppression be required, it is recommended to use the User Unit
feature for such conversion.
For pressure measurements, the LD301 includes an option list with the most common units. The internal
reference unit is inH2O @ 20 ºC; should the desired unit be other than this one, it will be automatically
converted using conversion factors included in Table 3.1.
As the LD301 uses a 4 ½ digit display, the largest indication will be 19999. Therefore, when selecting a
unit, make sure that it will not require readouts greater than this limit. For User reference, Table 3.1
presents a list of recommended sensor ranges for each available unit.
In applications where the LD301 will be used to measure variables other than pressure or in the cases
where a relative adjustment has been selected, the new unit may be displayed by means of the User
Unit feature. This is the case of measurements such as level, volume, and flow rate or mass flow
obtained indirectly from pressure measurements.
The User Unit is calculated adopting the working range limits as a reference, which is, defining a value
corresponding to 0% and another corresponding to 100% of the measurement:
0% - Desired readout when the pressure is equal to the Lower Value (PV% = 0%, or transmitter
mode output equal to 4 mA);
100% - Desired readout when the pressure is equal to the Upper Value (PV% = 100%, or transmitter
mode output equal to 20 mA).
3.8
The user unit may be selected from a list of options included in the LD301. Table 3.2 makes it possible
to associate the new measurement to the new unit so that all supervisory systems fitted the HART
protocol can access the special unit included in this table. The user will be responsible for the
consistency of such information. The LD301 does not verify if the values corresponding to the 0% and
100% inserted by the user are compatible with the selected unit.
VARIABLE UNITS
Pressure inH2O, inHg, ftH2O, mmH2O, mmHg, psi, bar, mbar, gf/cm2, kgf/cm2, Pascal,
Torriceli, atm, Mpa, inH2O @ 4 oC, mmH2O @ 4 oC, mH2O, mH2O @ 4 oC.
Volumetric Flow ft3/m, gal/mim, min, Gal/m, m3/h, gal/s, I/s, MI/d, ft3/d, m3/s, m/d, Ga/h, Ga/d, ft3/
h, m3/min, bbl/s, bbl/min, bbl/d, gal/s, I/h, gal/d.
Velocity ft/s, m/s, m/h.
3 3 3 3
Volume gal, litro, Gal, m , bbl, bush, Yd , Pé , In , hl.
Level ft, m, in, cm, mm.
Mass grama, kg, Ton, lb, Sh ton, Lton.
Mass Flow g/s, g/min, g/h, kg/s, kg/m, kg/h, kg/d, Ton/m, Ton/h, Ton/d, lb/s, lb/m, lb/h, lb/d
3 3
Density SGU, g/m , kg/m , g/ml, kg/l, Twad, Brix, Baum L, API, % Solw, % Solv, Ball.
Others CSo, cPo, mA, %.
special 5 caracteres. (See HART® Special Units in section 5).
Table 3.2 – Available User Units
Should a special unit other than those presented on Table 3.2 be required, the LD301 allows the user to
create a new unit by entering up to 5 alphanumeric digits. The LD301 includes an internal feature to
enable and disable the User Unit.
Example: transmitter LD301 is connected to a horizontal cylindrical tank (6 meters long and 2 meters in
diameter), linearized for volume measurement using camber table data in its linearization table.
Measurement is done at the high-pressure tap and the transmitter is located 250 mm below the support
base. The fluid to be measured is water at 20 C. Tank volume is: [(.d2)/4].l = [(.22)/4].6 = 18.85 m3.
The wet tap shall be subtracted from the measured pressure in order to obtain the tank level. Therefore,
a calibration without reference shall be carried out, as follows:
In Calibration:
Lower = 250 mmH2O
Upper = 2250 mmH2O
Pressure unit = mmH2O
In User Unit:
User Unit 0% = 0
User Unit 100% = 18.85 m³
User Unit = m3
When activating the User's Unit, LD301 it will start to indicate the new measurement.
NOTE
Use the lowest required damping to prevent measurement delays;
If the square root extraction for flow measurement is carried out externally by other loop element, do
not enable this function on the transmitter
SQRT - Square Root. Considering the pressure input X varying between 0 and 100%, the output will
be 10 x . This function is used in flow measurement with, e.g., orifice or Venturi tube etc.
The Square Root has an adjustable cutoff point. Below this point the output is linear, if the cutoff mode is
bumpless with the differential pressure as indicated by the Figure 3.5. If the cutoff mode is hard the
output will be 0% below the cutoff point. The default value for Cutoff is 6% of ranged pressure input. The
maximum value for cutoff is 100%. Cutoff is used to limit the high gain, which results from square root
extraction on small values. This gives a more stable reading at low flows.
3.9
In order to find the square root, the LD301 configurable parameters are: cutoff point defined at a certain
pressure expressed as % and the cutoff mode, hard or bumpless.
OUTPUT
100%
Y = 10 x
BUMPLESS
HARD
NOTE
In bumpless cutoff mode the gain below the cutoff point is given by the equation:
10
G
cutoff
For example, at 1% the gain is 10, i.e., a 0.1% error in differential pressure, gives a 1% error in Flow
reading. The lower the cutoff, the higher is the gain.
The measurement of the bidirectional flow is useful when it is needed to measure the flow in the pipe in
both directions. For example, in tank maneuvering there are several pipes where the direction of the fluid
may vary. In this case, LD301 has the bidirectional flow measurement function. This function treats the
flow, no matter what its direction is, as if it were positive. Thus, it is possible to extract the square root
and measure the bidirectional flow.
The output will be 0.1 x3 . This function is used in open channel Flow measurement with weirs or
flumes.
SQRT**5 - Square Root of the Fifth Power. The output will be 0.001 x5 . This function is used in
open channel Flow measurement with V-notch weirs.
It is possible to combine the previous functions with a table. The flow can be corrected according to the
table to compensate, for example, the variation of Reynolds number at the flow measurement.
TABLE - The output is a curve formed by 16 points. These points may be edited directly on the XY
Table of the LD301. For example, it may be used as a camber table for tanks in applications where
the tank volume is not linear in relation to the measured pressure;
SQRT & TABLE - Square root and Table. Same application as square roots, but also allows
additional compensation of, e.g., varying Reynolds number.
SQRT**3 & TABLE - Square Root of the Third Power AND TABLE;
SQRT**5 & TABLE - Square Root of the Fifth Power AND TABLE.
TABLE & SQRT – This function provides bidirectional flow measurement (piping flow measurement
in both ways). This function is available for version 6.05 or above firmware.
Example:
There is a flow on the positive direction (high pressure on the H side) with a 0 to 400 mbar DP and a flow
on the negative direction (high pressure on the L side) from 0 to 100 mbar. For these data make the
range lower value equal to -100 mbar, complete the table below, and always including the 0 per cent
pressure value, namely 20 per cent. Insert the data on the transmitter.
3.10
X Y
0 % (-100 mbar) 100 %
20 % (0 mbar) 0%
100 % (400 mbar) 100 %
NOTE
To configure a symmetrical bidirectional flow double the number of calibration points to get a better
performance.
Next, configure the cutting point. Refer to the previous Root item.
Table Points
If the option TABLE is selected, the output will follow a curve given in the option TABLE POINTS. If the
user wants to have your 4-20 mA proportional to the fluid volume or mass inside a tank, he must
transform the pressure measurement "X" into volume (or mass) "Y" using the tank strapping table, as
the example shown in Table 3.3.
LEVEL
POINTS X VOLUME Y
(PRESSURE)
1 - -10 % - -0.62 %
3
2 250 mmH2O 0% 0m 0%
3 450 mmH2O 10 % 0.98 m3 5.22 %
4 750 mmH2O 25 % 2.90 m3 15.38 %
3
5 957.2 mmH2O 35.36 % 4.71 m 25 %
6 1050 mmH2O 40 % 7.04 m3 37.36 %
7 1150 mmH2O 45 % 8.23 m3 43.65 %
8 1250 mmH2O 50 % 9.42 m3 50 %
. . . . .
. . . . .
3
15 2250 mmH2O 100 % 18.85 m 100 %
16 - 110 % - 106 %
As shown on the previous example, the points may be freely distributed for any desired value of X. In
order to achieve a better linearization, the distribution should be concentrated in the less linear parts of
the measurement.
The LD301 includes an internal feature to enable and disable the Linearization Table.
Totalization Configuration
When the LD301 works in flow applications it is often desirable to totalize the flow in order to know the
accumulated volume or mass that has flown through the pipe/channel.
The totalizer integrates the PV% along time, working with a time scheduling based on seconds, as per
the following formula:
MAXIMUM FLOWRATE
TOT PV % dt
TOTALIZATION INCREMENT
The method uses such totalization and, through three parameters (MAXIMUM FLOWRATE, TOTAL
INCREMENT and TOTAL UNIT), converts it to the user-defined totalizing unit:
MAXIMUM FLOW RATE - this is the maximum flow rate expressed in volume or mass units per
second, corresponding to the measurement (PV%=100%). For example: m3/s, bbl/s, kg/s, lb/s;
3.11
TOTALIZATION INCREMENT - this is used to convert the flow rate base unit into a multiple unit of
mass or volume. For example, a flow rate totalized in gallons/s may be converted to a volume in m3;
a mass flow rate of g/s may be converted to kilos, etc.
TOTALIZATION UNIT - this is the engineering unit. It shall be associated to the totalized value. It
may be a standard unit or a special unit with up to five characters.
WARNING
The totalizer shall be disabled so that any of these parameters can be configured.
The largest totalized value is 99.999.999 totalizing units. When the totalization is displayed, the most
significant part is shown on the numeric field, and the less significant part is shown on the alphanumeric
field. Figure 3.6 shows a typical display indication.
NOTE
F(t) indication is activated every time the totalized value is shown on the digital display.
F(t)
+ SIGNIFICANT
- SIGNIFICANT
Figure 3.6 – Typical Monitoring Mode Display Showing the Total, in this case 19.6708.23
The following services are associated with the Totalizer:
INITIALIZATION - Totalization is reinitialized from value "0";
ENABLING / DISABLING - this allows the totalization function to be enabled or disabled.
WARNING
From Version V6.00 on, with the use of the new main board, the totalized value is persistent, i.e.,
there is no longer the risk of losing this information in case of power failure.
3.12
MV Kp (e 1/Tr e dt Td dPV/dt )
Where:
e(t) = PV-SP (direct) SP-PV (reverse)
SP = Setpoint
PV = Process Variable (Pressure, Level, Flow, etc.)
Kp = Proportional Gain
Tr = Integration Time
Td = Derivative Time
MV = Manipulated Variable (output)
The three configuration groups below are pertinent to the PID controller:
SAFETY LIMITS - this group enables the configuration of: Safety Output, Output Rate and Output
Lower and Upper Limits.
The Safety Output defines the value of the output in the case of equipment failure.
Output Rate is the maximum variation Rate allowed for the output, expressed in %/s.
The Lower and Upper Limits define the output range.
TUNING - this group enables the PID tuning to be performed. The following parameters may be
adjusted: Kp, Tr and Td.
Parameter Kp is the proportional gain (not the proportional band) that controls the PID proportional
action. It may be adjusted from 0 to 100.
Parameter Tr is the integral time that controls the PID integral action. It may be adjusted from 0 to
999 minutes per repetition.
Parameter Td is the derivative time controlling the PID derivative action. It may be adjusted from 0
to 999 seconds.
NOTE
All these parameters accept zero as input. Such value simply nullifies the corresponding PID control
actions.
OPERATION MODES - this group enables the configuration of: Control Action, Setpoint Tracking
and Power On.
The Control Action Mode enables the selection of the desired output action: direct or reverse. In
direct action, a PV increase causes an output increase; in reverse action, a PV increase causes an
output decrease.
When the Setpoint Tracking mode is enabled, it is possible for the Setpoint to follow the PV while in
Manual Control. Thus, when control passes to Auto, the Setpoint value will be that of the last PV
prior to the switching.
When the PID is enabled, the Power On mode allows the adjustment of the mode in which the PID
controls shall return after a power failure: Manual mode, Automatic mode or the last mode prior to
the power failure.
TABLE – If the table option is selected, the MV output will follow a curve according to the values
typed in the LD301’s characterization table. The points can freely be configured as percentage
values. For a better linearization, it is recommendable that the points are the closest possible, in the
less linear regions of the curve. The LD301 has an internal variable to enable and disable the
characterization table of the MV output of the PID.
Equipment Configuration
The LD301 enables the configuration not only of its operational services, but of the instrument itself.
This group includes services related to: Input Filter, Burnout, Addressing, Display Indication, Writing
Protection and Passwords.
INPUT FILTER - The Input Filter, also referenced to as damping, is a first class digital filter
implemented by the firmware. User configurable from any value higher than zero seconds in addition
to intrinsic sensor response time (0.2 s) (via digital communication). The transmitter mechanical
damping is 0.2 seconds.
3.13
BURN OUT - The output current may be programmed to go to the maximum limit of 21 mA (Full
Scale) or to the minimum limit of 3.6 mA in case of transmitter failure. Configuring the BURNOUT
parameter for Upper or Lower may do this.
The BURNOUT configuration is only valid in the transmitter mode. When a failure occurs in the PID
mode, the output is driven to a safety Output value, between 3.8 and 20.5 mA.
ADDRESSING - The LD301 includes a variable to define the equipment address in a HART
network. Addresses may go from value "0" to "15"; addresses from "1" to "15" are specific
addresses for multidrop connections. This means that, in a multidrop configuration, the LD301 will
display the message MDROP for addresses "1" to "15".
NOTE
The output current will be increased to 4 mA as the LD301 address, in the Transmitter mode, is
altered to another value than "0" (this does not happen when the LD301 is configured in the Controller
mode).
DISPLAY INDICATION - the LD301 digital display is comprised of three distinct fields: an
information field with icons indicating the active configuration status, a 4 ½ digit numeric field for
value indication and a 5 digit alphanumeric field for units and status information.
The LD301 may work with up to two display configurations to be alternately displayed at 3 second
intervals. Parameters that may be selected for visualization are those listed on Table 3.4, below.
PARAMETER DESCRIPTION
CURRENT Current in mille amperes.
PV% Process Variable in percentage.
PV Process Variable in engineering units.
MV% (*) Output in percentage.
PR Pressure in pressure unit.
TEMP Ambient temperature.
TOTAL Total accumulated by the totalizer.
SP% (*) Setpoint in percentage.
SP (*) Setpoint in engineering units.
ER% (*) Error in percentage (PV% - SP %).
NONE Used to cancel the second indication.
Table 3.4 – Variables for Display Indication
NOTE
Items marked with an asterisk can only be selected in the PID mode.
Total can only be selected if enabled.
WRITING PROTECTION - This feature is used to protect the transmitter configuration from changes
via communication. All configuration data are writing-protected.
The LD301 includes two write protection mechanisms: software and hardware locking; software
locking has higher priority.
When the LD301 writing software protection mechanism is enabled, it is possible, by means of
specific commands, to enable or disable the write protection.
PASSWORDS - this service enables the user to modify the operation passwords used in the LD301.
Each password defines the access for a priority level (1 to 3); such configuration is stored in the
LD301 EEPROM. Password Level 3 is hierarchically superior to password level 2, which is superior
to level 1. The levels 1 and 2 are available for external access allowing configurator to create its
proper access structure.
3.14
Equipment Maintenance
Here are grouped maintenance services related with the collection of information required for equipment
maintenance. The following services are available: Order Code, Serial Number, Operation Counter and
Backup/Restore.
ORDER CODE - The Order Code is the one used for purchasing the equipment, in accordance with
the User specification. There are 26 characters available in the LD301 to define this code.
EXAMPLE:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
LD301 D2 1 0 H 1 I B U 0 0 P 0 1 0 I 1 A 0 1 0 / BU Y2 Y5 P2 F1
# OPTION DESCRIPTION
1 LD301 Differential, Flow, and Level Transmitter.
2 D2 Differential, Range: -50 a 50 kPa.
3 1 Stainless Steel 316L Diaphragm and Fill Fluid with Silicone Oil.
4 0 Class of Standard performance.
5 H HART® Transmitter 4-20 mA.
6 1 SIS: Safety Integrity System.
7 I Flanges, Adapters, and 316 Stainless steal Drain/Vent valves.
8 B Buna N O-Rings.
9 U Drain in up position.
10 0 Process Connection: 1/4 - 18 NPT (Without Adapter).
11 0 Without Special Cleaning.
12 P Flanges, nuts, and bolts Material: Plated Carbon Steel.
13 0 Flange Threaded for accessories fixing (adapters, manifolds, etc): 7/16” UNF.
14 2 With Digital Indicator.
15 0 Electrical connection 1/2 NPT.
16 I 316 Blank conduit Plug.
316 Stainless Steel Blank conduit Plug. Mounting Blacket for 2” Pipe or surface
17 1
mounting: Blacket and Accessories in Carbon Steel.
18 A Electronic Housing: Aluminum.
19 0 Painting: N6, 5 Munsell Gray Polyester.
20 1 Identification plate: FM: XP. IS, NI, DI, IP.
21 0 TAG plate: with tag, when specified.
22 BU Burn-out: full Scale.
23 Y2 LCD1 Indication: Pressure (Engineering Units).
24 Y5 LCD2 Indication: Temperature (Engineering Units).
25 P2 Available and enable PID.
26 F1 Transfer Function for flow measure: Square Root.
Table 3.5 – Differential Pressure Transmitter Ordering Code
NOTE
The transmitter number must be changed whenever there is the main plate change to avoid
communication problems.
OP_COUNT - Every time a change is made, there is an increment in the respective change counter
for each monitored function, according to the table 3.6. The counter is cyclic, from 0 to 255. The
monitored items are:
3.15
VARIABLE DESCRIPTION
Lower Value/Upper Value When any type of calibration is done.
When any change in the transference function is done, e.g., linear,
Function
square root, const, table.
Trim_4mA When the current trim is done at 4mA.
Trim_20mA When the current trim is done at 20mA.
Trim_Zero/Lower When pressure trim is done at Zero or Lower Pressure.
Trim Upper Pressure When the trim is done at Upper Pressure.
Temperature Trim When any change in the Temperature Trim.
When any change is made in the operation mode, i.e., from PID to TRM
TRM/PID
or vice-versa.
When any change is made in any point of the pressure characterization
Characterization
table in trim mode.
When any change is made in the communication mode, for example,
Multidrop
multidrop or single transmitter.
Pswd/C-Level When any change is made in the password or the level configuration.
When any change is made in the totalization, configuration or in the
Totalization
reset.
Table 3.6 – Functions Monitored by the Operation Counter
BACKUP
When the main board is changed, after assembling and powering it, the data saved in the sensor
memory are automatically copied to the main board memory, allowing its operation.
RESTORE
This option allows copying the data saved in the sensor memory to the main board memory. It also
allows restoring to the main board the data stored in the sensor.
3.16
If it is on controller mode and without display, the local adjustment cannot be executed. On this
situation and with the display connected, only the OPER and TOTAL functions may be executed.
Figure 4.1 shows the location of the local adjustment female pins to connect the Local Adjustment
Jumpers.
NOTE
For the transmitter configuration to be totally available, the configurators should be based on PC to be
utilized (e.g., DDL – device description language), like for instance the CONF401, or the hand held
configurator, such as the Palm Top (HPC401).
To select the function mode of the magnetic switches configure the jumpers located at the top of the
main circuit board as indicated in Table 4.1.
COMPLETE
WRITE SIMPLE LOCAL
SI/COM OFF/ON NOTE LOCAL
PROTECT ADJUSTMENT
ADJUSTMENT
Disables Disables Disables
1 Enables Disables Disables
2 Disables Enables Disables
Disables Disables Enables
4.1
The transmitter has, under the identification plate, holes for two magnetic switches activated by the
magnetic tool (See Figure 4.2).
MAGNETIZED PART
Figure 4.2 – Local Zero and Span Adjustment holes and Local Adjustment Switches
The holes are marked with Z (Zero) and S (Span) and from now on will be designated simply by (Z) and
(S), respectively. Table 4.2 shows the action performed by the magnetic tool while inserted in (Z) and
(S) in accordance with the selected adjustment type.
Browsing the functions and their branches works as follows:
1 - Inserting the handle of the magnetic tool in (Z), the transmitter passes from the normal
measurement state to the transmitter configuration state. The transmitter software automatically
starts to display the available functions in a cyclic routine. The group of functions displayed
depends on the mode selected for the LD301, either Transmitter or Controller.
2 - In order to reach the desired option, browse the options, wait until they are displayed and move the
magnetic tool from (Z) to (S). Refer to Figure 4.3 – Local Adjustment Programming Tree, in order to
know the position of the desired option. By placing the magnetic tool once again in (Z), it is possible
to browse other options within this new branch.
3 - The procedure to reach the desired option is similar to the one described on the previous item, for
the whole hierarchical level of the programming tree.
SIMPLE LOCAL ADJUSTMENT COMPLETE LOCAL
ACTION
TRANSMITTER MODE CONTROLLER MODE ADJUSTMENT
Selects the Lower Range Moves among options in Moves among all the
Z
Value OPERATION and TOTAL options
Selects the Upper Range Activates the selected
S Activates the selected Functions
Value Functions
NOTE
For LD301 versions prior to a V6.00, the digital display shall be number 214 - 0108 as per spare
parts list for LD301 V5.XX.
For LD301 versions V6.XX, the digital display shall be number 400-0559, as per the updated spare
parts list.
4.2
NOTE
On elevation or suppression measuring configure the user unit to facilitate the local reading.
WARNING
When programming using local adjustment, the transmitter will not prompt "Control loop should be in
manual!" as it does when using the HART configurator for programming. Therefore it is a good
idea, before configuration, to switch the loop to manual. And do not forget to return to auto after
configuration is completed.
4.3
Actuating in (Z) activates local adjustment. In the transmitter mode, options OPER and TUNE are
disabled; therefore, the main branch starts at the CONF option.
OPERATION (OPER) - Is the option where the operation related parameters of the controller are
configured: Auto/Manual, Setpoint and Manual output.
TUNING (TUNE) - Is the option where the PID-Algorithm related parameters are configured: Action, Kp,
Tr and Td.
CONFIGURATION (CONF) - Is the option where the output and display related parameters are
configured: unit, primary and secondary display, calibration, function and operation mode.
TOTALIZATION (TOTAL) - Is the option used to totalize flow in volume or mass units.
TRIM (TRIM) - Is the option used to calibrate the "without reference" characterization and the digital
reading.
Operation [OPER]
This adjustment option is applicable to the LD301 configured in the Controller mode. It allows the
control state to be changed from Automatic to Manual and vice versa, and also to adjust the Setpoint
and Manipulated Variable values. Figure 4.4 shows branch OPER with the available options.
4.4
Auto/Manual (A/M)
S: Increases the setpoint until the magnetic tool is removed or 100% is reached.
S: Increases the control output until the magnetic tool is removed or the upper output
limit is reached.
S: Decreases the control output until the magnetic tool is removed or the lower output limit
is reached.
Save (SAVE)
S: Saves the setpoint and Manipulated Variable in the transmitter EEPROM, for use as
power on SP and MV.
4.5
Escape (ESC)
Tuning [TUNE]
This adjustment option is applicable to the LD301 configured in the Controller mode. It allows the
control loop to be tuned, acting on the Proportional, Integral and Derivative terms, and also to alter the
PID mode. The implemented algorithm is a PID type, with the following characteristics:
The proportional action is given by the Proportional Gain and not by the proportional band.
Range: 0 - 100.
Integral action is expressed in minutes per repetition. Range: 0 - 999 min/rep.
The derivative constant is obtained in seconds. Range 0 - 999 seconds.
It is possible to cancel the Integral and Derivative actions by adjusting Tr and Td, respectively to 0.
Figure 4.5 shows branch TUNE with the available options.
Kp - Adjust (KP)
S: Increases the proportional gain until the magnetic tool is removed or 100 is reached.
S: Decreases the proportional gain until the magnetic tool is removed or 0.0 is reached.
4.6
Tr - Adjust (TR)
S: Increases the integral time until the magnetic tool is removed or 999 minutes are
reached.
S: Decreases the integral time until the magnetic tool is removed or 0 minutes is
reached.
Td - Adjust (TD)
S: Increases the derivative time until the magnetic tool is removed or 999 seconds are
reached.
S: Decreases the derivative time until the magnetic tool is removed or 0 seconds is
reached.
Action (ACT)
Save (SAVE)
Escape (ESC)
4.7
Configuration [CONF]
This branch is common for both the Transmitter and the Controller modes. Configuration functions
affect directly the 4-20 mA output current and the display indication. The configuration options
implemented in this branch are the following:
Display 1 (LCD_1)
Z: Moves to the function Display 2 (LCD_2).
S: Starts selection of variable to be indicated as primary display.
After activating (S), you can move around the options available in the following table by
activating (Z). See table 4.3.
The desired variable is activated using (S). Escape leaves primary variable unchanged.
4.8
Display 2 (LCD_2)
NOTE
In the transmitter mode, only the PV%, CO, TE, TO and PV may be displayed. Besides, it is also
possible to select option None for Display 2.
Range (RANGE)
Function Calibration (RANGE) presents the calibration options as a tree branch, as described on Figure
4.7.
Unit (UNIT)
S: Starts selection of engineering unit for process variable and setpoint indication. After
activating (S), you can move around the options available in the table below by activating
(Z). Using (S) activates the desired unit. Escape leaves the unit unchanged.
4.9
UNIT
DISPLAY DESCRIPTION
o
InH 2 O inches water column at 20 C
o
InHg inches mercury column at 0 C
o
ftH 2 O feet water column at 20 C
o
mmH 2 O millimeter water column at 20 C
o
mmHg millimeter mercury column at 0 C
psi pounds per square inches
Bar bar
Mbar millibar
2
g/cm grams per square centimeter
2
k/cm quilograms per square centimeter
Pa Pascals
kPa quilo Pascals
o
Torr * Torr at 0 C
atm atmospheres
ESC escape
* The Torr unit has been changed to mH 2 O @ 20 ºC for version 6.04 or greater.
S: Increases the Lower Value until the magnetic tool is removed or the maximum Lower
Value is reached.
S: Decreases the Lower Value until the magnetic tool is removed or the minimum Lower
Value is reached.
S: Increases the Upper Value until the magnetic tool is removed or the maximum Upper
Value is reached.
S: Decreases the Upper Value until the magnetic tool is removed or the minimum Upper
Value is reached.
4.10
S: Increases output in transmitter mode, decreases the Lower Pressure Value until the
magnetic tool is removed or the minimum for the Lower Value is reached. The span is
maintained.
S: Decreases Output in transmitter mode, increases the Lower Pressure Value until the
magnetic tool is removed or the maximum for the Lower Value is reached. The span is
maintained.
S: Increases the Output in transmitter mode, decreases the Upper Pressure Value until
the magnetic tool is removed or the minimum for the Upper Value is reached.
S: Decreases the Output in transmitter mode, increases the Upper Pressure Value until
the magnetic tool is removed or the maximum for the Upper Value is reached.
Damping (DAMP)
S: Increases the damping time constant until the magnetic tool is removed or 128
seconds are reached.
S: Decreases the damping time constant until the magnetic tool is removed or 0
seconds is reached.
Save (SAVE)
S: Saves the LRV, URV, ZERO, SPAN and DAMP values in the transmitter EEPROM.
4.11
Escape (ESC)
Function (FUNCT)
Z: Moves to the MODE function.
S: Starts selection of transfer function. After activating the switch in the hole (S), you
can move around the available options in the table 4.5 by activating (Z).
FUNCTIONS
DISPLAY DESCRIPTION
LINE Linear to Pressure
SQR x
SQR3 x3
SQR5 x5
TABLE 16 Point Table
Escape (ESC)
4.12
After entering the "password," you can move around the options listed in the table below using (Z). T o
select the desired option, activate (S). See Table 4.6.
OPERATION MODES
DISPLAY DESCRIPTION
XMTR Transmitter
PID Controller
ESC escape
Totalization [TOTAL]
This branch is common for both the Transmitter and the Controller modes. Totalization parameters are
configured via HART Configurator, because it requires a more elaborate human-machine interface, as
described on Section 3. The functions available in this branch are directly related with the totalized
value, these being stopping or continuing the totalization process and zeroing the totalized value. See
Figure 4.8.
S: Enters the totalization branch, starting with function Total on/ off.
4.13
Escape (ESC)
z
z z z z z z
ZERO LOWER LOWER UPPER UPPER SAVE ESC
s
s s s s s s
* PROTECTED BY PASSWORD. THE PASSWORD CODE IS SIMILAR
THAT DESCRIBED FOR THE OPERATION MODE.
S: These functions are protected by a "password." When prompted, PSWD activates (S) 2
times to proceed. After entering the password, the TRIM branch starting with the Zero
Trim function is accessed.
S: Adjusts the transmitter internal reference, increasing the displayed value that will
be interpreted as the Lower Pressure value corresponding to the applied pressure.
4.14
S: Adjusts the transmitter internal reference, decreasing the displayed value that will
be interpreted as the Lower Pressure value corresponding to the applied pressure.
S: Sets the transmitter internal reference increasing to the value on the display, which
is the reading of the applied pressure.
S: Sets the transmitter internal reference decreasing to the value on the display, which is
the reading of the applied pressure.
Save (SAVE)
S: Saves the UPPER and LOWER TRIM point in the transmitter EEPROM.
Escape (ESC)
4.15
4.16
Below, there are some important maintenance procedures that should be followed in order to have safer
plant and easy maintenance.
In general, it is recommended that end users do not try to repair printed circuit boards. Spare circuit
boards may be ordered from SMAR whenever necessary.
The sensor has been designed to operate for many years without malfunctions. Should the process
application require periodic cleaning of the transmitter, the flanges may be easily removed and
reinstalled.
Should the sensor eventually require maintenance, it may not be changed on the field. In this case, the
possibly damaged sensor should be returned to SMAR for evaluation and, if necessary, repair. Refer to
the "Returning Materials" item at the end of this Section.
Error Messages
When communicating using the CONFIGURATOR the user will be informed about any problem found by
the transmitter self-diagnostics.
Table 5.1 presents a list of error messages with details for corrective actions that may be necessary.
5.1
5.2
Symptom: NO COMMUNICATION
Probable Source of Trouble:
Terminal Connections
Check the terminal interface connection of the configurator.
Check if the interface is connected to the wires leading to the transmitter or to the terminals
[ + ] and [ - ].
Check if the interface is HPI311 – M5P models (for Hart protocol).
Transmitter Connections
Check if connections are according to wiring diagram.
Check if there is resistance in the 250 Ω line. See load limitation in Section 1.
Power Supply
Check output of power supply. The voltage at the LD301 terminals must be between 12 and 45
Vdc, and ripple less than 500 mV.
Electronic Circuit Failure
Locate the failure by alternately testing the transmitter circuit and the interface with spare parts.
Transmitter Address
Check if the transmitter address is compatible with the one expected by the configurator.
5.3
NOTE
A 21.0 or 3.6 mA current indicates that the transmitter is in Burnout (TRM) or safety output (PID).
Use the configurator to investigate the source of the problem.
Disassembly Procedure
WARNING
Do not disassemble with power on.
Figure 5.1 shows a transmitter exploded view and will help you to visualize the following:
Sensor
In order to have access to the sensor (27) for cleaning purposes, the transmitter should be removed
from its process connections. The transmitter should be isolated from the process by means of
manifolds or valves; then, the drain (23) must be opened to vent any remaining pressure.
After this, the transmitter may be removed from the standpipe. The flange bolts (18) may now be
loosened, one at a time. After removing bolts and flanges (17), the isolating diaphragms will be easily
accessible for cleaning.
Cleaning should be done carefully in order to avoid damaging the delicate isolating diaphragms. Use of
a soft cloth and a nonacid solution is recommended.
To remove the sensor from the electronic housing, the electrical connections (in the field terminal side)
and the main board connector must be disconnected.
Loosen the hex screw (8) and carefully unscrew the electronic housing from the sensor, observing if the
flat cable is not excessively twisted.
WARNING
To avoid damage do not rotate the electronic housing more than 270º starting from the fully threaded
without disconnecting the electronic circuit from the sensor and from the power supply. See Figure 5.2.
Electronic Circuit
To remove the circuit board (6), loosen the two screws (5), that anchor the board and hold the (7)
spacers in the other side to avoid losing them.
WARNING
The board has CMOS components, which may be damaged by electrostatic discharges. Observe
correct procedures for handling CMOS components. It is also recommended to store the circuit
boards in electrostatic-proof cases.
5.4
5.5
Pull the main board out of the housing and disconnect the power supply and the sensor connectors.
Reassembly Procedure
WARNING
Do not assemble with power on.
Sensor
When mounting the sensor (27), make use of a new set of gaskets (19 & 20) compatible with the
process fluid. The bolts, nuts, flanges and other parts should be inspected for corrosion or other
eventual damage. Damaged parts should be replaced.
The O-rings should be lightly lubricated with silicon oil before they are fitted into place. Use halogen
grease on applications having inert filling fluid. The flanges must be positioned on a flat surface. Insert
the gaskets and Backup (28) (only for high pressure) in the flange according to figure 5.1. Set the four
bolts (18) and tighten the nuts (22) initially by hand while keeping the flanges parallel through the whole
mounting and finalize with an adequate tool.
5.6
The fitting of the sensor must be done with the main board out of the electronic housing. Mount the
sensor to the housing turning it clockwise until it stops. Then turn it counterclockwise until the cover (1)
is parallel to the process flange (17). Tighten the screw (8) to lock the body to the sensor.
Electronic Circuit
Plug sensor connector and power supply connector to main board. If there is a display, attach it to the
main board by means of 4 screws (3). The display can be installed in any of the 4 possible positions
(See Figure 5.4).
Pass the screws (5) through the main board holes (6) and the spacers (7) as shown on Figure 5.1 and
tighten them to the body.
After tightening the protective cover (1), mounting procedure is complete. The transmitter is ready to be
energized and tested. It is recommended that adjustment be done on the ZERO TRIM and on the
UPPER PRESSURE TRIM.
5.7
Interchangeability
In order to obtain an accurate and better temperature compensated response, each sensor is submitted
to a characterization process and the specific data is stored in an EEPROM located in the sensor body.
The main board, in this operation, reads the sensor serial number and compares it with the number
stored in the main board. In case they do not match, the circuit considers that the sensor has been
changed and will probe the memory of the new sensor for the following information:
Temperature compensation coefficients.
Sensor trim data, including 5-point characterization curve.
Sensor characteristics: type, range, diaphragm material and fill fluid.
Information not transferred during sensor replacement will remain unchanged in the main board
memory. Thus, information such as Upper Value, Lower Value, Damping, Pressure Unit and replaceable
transmitter parts (Flange, O-ring, etc.) shall be updated, depending whether the correct information is
that of the sensor or the main board. In the case of a new sensor, the main board will have the most
updated information; in the opposite case, the sensor will have the correct information. Depending on
the situation, the updating shall be from one or the other.
Data transference from the main board to the sensor or vice versa can also be forced by function
MAINT/BACKUP/READ FROM SENSOR.
Returning Materials
Should it become necessary to return the transmitter and/or configurator to SMAR, simply contact our
office, informing the defective instrument serial number, and return it to our factory.
If it becomes necessary to return the transmitter and/or configurator to Smar, simply contact our office,
informing the defective instrument's serial number, and return it to our factory. In order to speed up
analysis and solution of the problem, the defective item should be returned with the Service Request
Form (SRF – Appendix B) properly filled with a description of the failure observed and with as much
details as possible. Other information concerning to the instrument operation, such as service and
process conditions, is also helpful.
Instruments returned or to be revised outside the guarantee term should be accompanied by a purchase
order or a quote request.
ACCESSORIES
ODERING CODE DESCRIPTION
SD-1 Magnetic Tool for local adjustment.
Palm* 16 Mbytes Palm Handheld, Including HPC401’s initialization and installation software.
HPC401* HART® HPI311 for the Palm, including the configuration package for the Smar and generic transmitters.
5.8
. Plated CS 17 204-0511
. SST 316 CF8M (ASTM – A351) 17 204-0512
FLANGE (WITHOUT HOLE FOR DRAIN/VENT)
. Hastelloy C276 (CW – 12MW, ASTM – A494) 17 204-0513
. Monel 400 17 204-0514
BLANK FLANGE (FOR GAGE AND ABSOLUTE . Plated CS 17 204-1101
MODELS) . SST 316 CF8M (ASTM – A351) 17 204-1102
. Plated CS 26 203-0601
. SST 316 26 203-0602
ADAPTER
. Hastelloy C276 26 203-0603
. Monel 400 26 203-0604
. Cover, BUNA-N 2 204-0122 B
. Neck, BUNA-N 20 204-0113 B
. Flange, BUNA-N 19 203-0401 B
. Flange, VITON 19 203-0402 B
. Flange, TEFLON 19 203-0403 B
. Flange, ETHYLENE/PROPYLENE 19 203-0404 B
O-RINGS (NOTE 3) 19 203-0405
. Flange, TEFLON spring loaded (for models A5, A6, M5, M6, H2, B
H3, H4 and H5) (NOTE 6)
. Adapter, BUNA-N 24 203-0701 B
. Adapter, VITON 24 203-0702 B
. Adapter, TEFLON 24 203-0703 B
. Adapter, ETHYLENE/PROPYLENE 24 203-0704 B
BACKUP RING (NOTE 3) 28 203-0710 B
. HOUSING, Aluminum 14 304-0119
TERMINAL BLOCK INSULATOR SCREW
. HOUSING, 316 SST 14 204-0119
. Units With indicator 5 304-0118
MAIN BOARD SCREW FOR HOUSING, Aluminum
. Units Without indicator 5 304-0117
. Units With indicator 5 204-0118
MAIN BOARD SCREW FOR HOUSING, 316 SS
. Units Without indicator 5 204-0117
. CS 18 203-0300
FLANGE BOLT
. SST 316 18 203-0310
. CS 22 203-0302
FLANGE NUT
. SST 316 22 203-0312
. CS 25 203-0350
ADAPTER BOLT
. SST 316 25 203-0351
. SST 316 23 203-1401 A
DRAIN/VENT SCREW . Hastelloy C276 23 203-1402 A
. Monel 400 23 203-1403 A
. SST 316 16 203-0552 A
FLANGE PLUG (STOPPER) . Hastelloy C276 16 203-0553 A
. Monel 400 16 203-0554 A
. CS - 203-0801
MOUNTING BRACKET FOR 2" PIPE MOUNTING
. SST 316 - 203-0802
(NOTE 5)
. CS with bolts, nuts, washers and U-clamp in 316SS - 203-0803
LOCAL ADJUSTMENT PROTECTION CAP 11 204-0114
SENSOR 27 (NOTE 4) B
5.9
NOTE
( 1 ) For category A, it is recommended to keep, in stock, 25 parts installed for each set, and ( 4 ) To specify sensors, use the following tables.
20 for category B. ( 5 ) Including U-Clamp, nuts, bolts and washers
( 2 ) Includes Terminal Block, Screws, caps and Identification plate without certification. ( 6 ) For this type, O-Ring pack has 1 piece.
( 3 ) O-rings and Backup Rings are packaged in packs of 12 units, except for spring loaded.
NOTE
If the studs are used instead of the bolts, obey the same mounting sequence for the items 2, 3 and 4.
This Insulator Kit can be applied with raised and flat face flanges.
The Gasket must be made of Teflon when the Smar Insulator Kit is indicated.
8
4
3
2
1 Bolt
2 Steel Washer
3 Mica Washer
4 Nonmetallic Isolating Sleeve
5 Sealed Flange
6 Sealing Gasket in Teflon
7 Process Flange
8 Nuts
5.10
ANSI B 16.5
150 400-0861-31X01 400-0861-31X11
2” 300 400-0861-32X01 400-0861-32X11
600 400-0861-33X01 400-0861-33X11
150 400-0861-41X01 400-0861-41X11
3” 300 400-0861-42X01 400-0861-42X11
600 400-0861-43X01 400-0861-43X11
150 400-0861-51X01 400-0861-51X11
4” 300 400-0861-52X01 400-0861-52X11
600 400-0861-53X01 400-0861-53X11
DN25 PN10/40 400-0861-64X01 400-0861-64X11
DN40
DIN EN1092-1
50A
40K 400-0861-C7X01 400-0861-C7X11
10K 400-0861-D5X01 400-0861-D5X11
80A
20K 400-0861-D6X01 400-0861-D6X11
100A 10K 400-0861-E5X01 400-0861-E5X11
Table 5.2 – LD300L – Codes to the Spare Parts of the Insulator Kit
5.11
ANSI-B16.5
1.1/2” ALL 400-0428 400-0429 400-0430
2” ALL 400-0431 400-0432 400-0433
3” ALL 400-0434 400-0435 400-0436
4” ALL 400-0437 400-0438 400-0439
DN25 ALL 400-0440 400-0441 400-0442 400-0792
EN 1092-1/2501
DN40 ALL 400-0443 400-0444 400-0445
DN50 ALL 400-0446 400-0447 400-0448
DN80 ALL 400-0449 400-0450 400-0451
DN100 PN10/16 400-0452 400-0453 400-0454
DN100 PN25/40 400-0455 400-0456 400-0457
Sealing Sealing
Gasket Gasket Sealing
Gasket
Figure 5.6 – Exploded View - Mounting with Gasket and Drain Valve
5.12
O-RING
HOUSING
DRAIN VALVE
5.13
METALLIC RING
øN CLASS NORM Ring
316L SST
1500 R35 400-0899
3”
2500 R32 400-0898
ANSI B 16.20 RTJ
1500 R39 400-0903
4”
2500 R38 400-0902
Table 5.5 - LD300L – Special models for Gasket in Steel – Without Extension
The diaphragms in 316L Stainless Steel covered with Halar®, are ideal for applications in contact with
aggressive liquids. They offer excellent resistance to the chemic and abrasion with a wide temperature
range. Halar® does not contaminate liquids of high purity and it is not affected by most of corrosive
chemists, usually found in the industries, including strong minerals, oxidant acids, alkalis, liquid oxygen
and some organic solvents.
Performance Specification
For the performance specification see the equation below:
Diameters/Capillary Length:
- 2” ANSI B 16.5, DN 50 DIN, JIS 50 A, for seals up to 3 meters of capillary and level models (by
inquiry).
- 3” ANSI B 16.5, DN 80 DIN, JIS 80 A, for seals up to 5 meters of capillary and level models.
- 4” ANSI B 16.5, DN 100 DIN, JIS 100 A, for seals up to 8 meters of capillary and level models.
*Temperature Limits:
+10 to 100°C;
+101 to 150°C (by inquiry).
TPE was developed to a fast and effective aid of the products related the pressure measurement. The
users are the Applications Engineer and Commercial Areas. The customer can request a report of
performance estimate to Smar.
This product allows doing simulations of possible assemblies, verifying important data as the error
estimates of the response time, of capillary length analysis and mechanical resistance of diaphragms
with temperature variation. See an example in the Figure 5.8.
5.14
204 – 0301 D2 1
TYPICAL MODEL NUMBER
NOTES
(1) Meets NACE MR – 01 – 75/ISO 15156 recommendations.
(2) Not available for absolute models nor for vacuum applications.
(3) Not available for range 0 and 1.
(4) Silicone Oil is not recommended for oxygen (O2) or Chlorine service.
(5) Inert Fluid: Oxygen Compatibility, safe for oxygen service.
5.15
5.16
NOTES
( 1 ) Meets NACE MR – 01 – 75/ISO 15156 recommendations. RTJ ANSI B 16.20 / MSS-SP6:
( 2 ) Silicone Oils not recommendations for Oxygen (O2) or Chlorine - Smooth finishing not exceeding: 1.6 µm Rt (63 µ” AA);
service. DIN EN-1092-1:
( 3 ) Not applicable for vacuum service. - Grooved finishing “B1” (PN 10 a PN40): 3.2 a 12.5 µm Ra (125 a 500
( 4 ) Drain/Vent not applicable. µ” AA);
( 5 ) O’Ring should be Viton or Kalrez. - Smooth finishing “B2” (PN 63 a PN100), “C” (Tongue) e “D” (Groove):
( 6 ) Maximum pressure 24 bar. 0.8 a 3.2 µm Ra (32 a 125 µ” AA).
( 7 ) For remote Seal only 316 SST - CF8M (ASTM A3510 flange is Din 2501 (DIN 2526):
available (thread M12).
- Smooth finishing “E” (PN 160 a PN250): Rz = 16 (3.2 µm Ra (125 µ”
( 8 ) Fluorolube fill fluid is not available for Monel diaphragm.
AA).
( 9 ) Options not certified for hazardous locations.
Standard Jis B2201
(10) Attention, check corrosion rate for the process, tantalum plate
0.1 mm, AISI 316L extension 3 to 6mm. - Grooved finishing 3.2 a 6.3 µm Ra (125 a 250 µ” AA).
(11) Item by inquiry. (19) Range of application of temperature from -40 ºC to 150 ºC.
(12) Supplied without Gasket. (20) Applicable only to:
- Thickness of steel: 0.05 mm
(13) Without certification for Explosion proof certification or
- Diameter/capillary length:
Intrinsically safe.
2” ANSI B 16.5 DN 50 DIN, JIS 50 A, for seals up to 3 meters of
(14) Limited values to 4 1/2 digits; limited unit to 5 characters. capillary and level models (by inquiry).
(15) Degreaser’s cleaning is not available for carbon steel flanges 3” ANSI B 16.5 DN 80 DIN, JIS 80 A, for seals up to 5 meters of
(16) The insulator kit is applicable with Raised Face (HO) and capillary and level models.
Smooth Face (H1) with Gasket material. - Faces: RF and FF;
T(Teflon) and only for the following models: - Temperature Range: +10 to 100 ºC
- For models with extension the Gasket T (Teflon) it has special + 101 to 150 ºC (by inquiry)
share. - Not applicable for diaphragm thickness;
(17) Gasket for housing, available only in Stainless 316. - Not applicable for use with gaskets.
(18) Finishing flange faces: (21) Inert Fluid: Oxygen Compatibility, safe for oxygen service.
ANSI B 16.5 / MSS-SP6: (22) Not applicable for saline atmosphere.
- Raised or Smoth Face with gooved lining: 3.2 to 6.3 µm Ra (23) Not available for slip-on flange.
(125 a 250 µ” AA); (24) Not available for integral flange.
- Small or Large Tongue Face and Small or Large Groove with
smooth finishing not exceeding: 3.2 µm Rt (125 µ” AA);
5.17
5.18
NOTES
( 1 ) Meets NACE MR – 01 – 75/ISO 15156 recommendations.
( 2 ) Silicone Oils not recommendations for Oxygen (O2) or Chlorine service.
( 3 ) Not applicable for vacuum service.
( 4 ) Drain/Vent not applicable.
( 5 ) O’Ring should be Viton or Kalrez.
( 6 ) Maximum pressure 24 bar.
( 7 ) For remote Seal only 316 SST - CF8M (ASTM A3510 flange is available (thread M12).
( 8 ) HP – High Pressure
( 9 ) Not available for tri-clamp connections.
(10) Compliant with 3A-7403 standard for food and other applications where sanitary connections are required:
- Neobee M2O Fill Fluid
- Finishing wet Face: 0.8 µm Ra (32 µ" AA)
- Wet O-Ring: Viton, Buna-N and Teflon
(11) Item by inquire.
(12) Inert Fluid: safe for oxygen service.
(13) Not applicable for saline atmosphere.
5.19
5.20
5.21
5.22
Transient Suppressor
Power Supply
Vmax = 65V pick; Differential mode - bi-directional; Low current leak and capacitance;
meets the standards: IEEE61000-4-4 and IEEE61000-4-5;
Less than 5 ns response time.
Indicator 4 1/2 -digit numerical and 5-character alphanumerical LCD indicator (optional).
Hazardous Area Intrinsically Safe (FM, CSA, NEMKO, EXAM, CEPEL, NEPSI), explosion proof (FM, CSA, NEMKO, CEPEL,
Certifications NEPSI), dust ignition proof (FM) and non-incendive (FM).
Authorized representative in European Community
Smar Gmbh-Rheingaustrasse 9-55545 Bad Kreuzanach
PED Directive (97/23/EC) – Pressure Equipment Directive
This product is in compliance with the directive and it was designed and manufactured in accordance with
sound engineering practice using several standards from ANSI, ASTM, DIN and JIS.
EMC Directive (2004/108/EC) - Eletromagnetic Compatibility
The EMC test was performed according to IEC standard: IEC61326-1:2006, IEC61326-2-3:2006, IEC61000-
6-4:2006, IEC61000-6-2:2005. For use in environment only.
European Keep the shield insulated at the instrument side, connecting the other one to the ground if necessary to use
Directive shielded cable.
Information ATEX Directive (94/9/EC) – Equipment and protective systems intended for use in potentially
explosive atmospheres
This product was certified according European Standards at NEMKO and EXAM (old DMT). The certified
body for manufacturing quality assessment is EXAM (number 0158).
LVD Directive 2006/95/EC – Electrical Equipment designed for use within certain voltage limits
According the LVD directive Annex II the equipment under ATEX “Electrical equipment for use in an
explosive atmosphere” directive are excluded from scope from this directive.
The EC declarations of conformity for all applicable European directives for this product can be found at
www.smar.com.
Zero and Span
Adjustments and No interactive, via digital communication.
Local Jumper local adjustment with three positions: simple, disable, and complete.
Adjustment
Load Limitation
6.1
Functional Specifications
In case of sensor or circuit failure, the self-diagnostics drives the output to 3.6 or 21.0 mA, according to the
©
user's choice and NAMUR NE43 specification. Detailed diagnostic through HART communication.
Output Current
21.0
20.5 Failure
20.0 Saturated
Failure Alarm
(Diagnostics) Set Range
4.0
3.8 Saturated
Failure
3.6
-1.25% 0% 100% 103.25% Pressure (%)
Minimum Detected Maximum Detected
Pressure Pressure
6.2
Functional Specifications
DIN EN 1092-1 / DIN 2501
Flange Material: 316L Stainless Steel
Temperature - 10 a 50 °C 50 °C 100 °C 150 °C
PN Pressure Limit
1230 kPa 1180 kPa 1020 kPa 930 kPa
16
(178.4 psi) (171.1 psi) (148 psi) (135 psi)
3060 kPa 2960 kPa 2550 kPa 2310 kPa
40
(443.8 psi) (429.3 psi) (370 psi) (335 psi)
The overpressure above are not likely to damage the transmitter, although a new calibration may be needed.
Humidity Limits 0 to 100% RH (Relative Humid).
Damping
User configurable from 0 to 128 seconds (via digital communication).
Adjustment
Performance Specifications
Reference Span starting at zero, temperature of 25°C (77°F), atmospheric pressure, power supply of 24 Vcc, silicone
Conditions oil fill fluid, isolating diaphragms in 316L SST and digital trim equal to lower and upper range values.
For range 0, and differential or gage models and 316L SST or hastelloy diaphragm with silicon or
halocarbon filling fluid:
0.2 URL ≤ span ≤ URL: ± 0.1% of span
0.05 URL ≤ span < 0.2 URL: ± [0.025+0.015 URL/span]% of span
For ranges 1, 2, 3, 4, 5 or 6, differential or gage models, and 316L SST or hastelloy diaphragm with
silicon or halocarbon filling fluid:
0.1 URL ≤ span ≤ URL: ± 0.075% of span
0.025 URL ≤ span < 0.1 URL: ± [0.0375+0.00375.URL/span]% of span
0.0083 URL ≤ span < 0.025 URL: ± [0.0015+0.00465.URL/span]% of span
For ranges 2 to 6 and absolute model. For tantalum or monel diaphragm. For fluorolube filling fluid:
Accuracy 0.1 URL ≤ span ≤ URL: ± 0.1% of span
0.025 URL ≤ span < 0.1 URL: ± 0.05[1+0.1 URL/span]% of span
0.0083 URL ≤ span < 0.025 URL: ± [0.01+0.006 URL/span]% of span
For range 1 and absolute model:
± 0.2% of span
For ranges 2, 3 or 4 and level model and 316L SST diaphragm with silicon or halocarbon filling fluid
with maximum pressure matching the flange pressure class:
0.1 URL ≤ span ≤ URL: ± 0.075% of span
0.025 URL ≤ span < 0.1 URL: ± [0.0375+0.00375.URL/span]% of span
0.0083 URL ≤ span < 0.025 URL: ± [0.0015+0.00465.URL/span]% of span
Linearity effects, hysterese and repeatability are included.
For ranges 2, 3, 4, 5 and 6: ± 0.15% of URL for 5 years at 20 ºC temperature change and up to 7 MPa
(1000 psi) of static pressure.
Stability For ranges 0 and 1: ± 0.2% of URL for 12 months at 20 ºC temperature change and up to 100 kPa (1bar)
of static pressure.
For Level model: ± 0.2% of URL for 12 months at 20 ºC temperature change.
For ranges 2, 3, 4 and 5:
0.2 URL ≤ span ≤ URL: ± [0.02% URL + 0.06% span] per 20 ºC (68 ºF)
0.0085 URL ≤ span < 0.2 URL: ± [0.023% URL + 0.045% span] per 20 ºC (68ºF)
For range 1:
Temperature 0.2 URL ≤ span ≤ URL: ± [0.08% URL + 0.05% span] per 20 ºC (68 ºF)
Effect 0.025 URL ≤ span < 0.2 URL: ± [0.06% URL + 0.15% span] per 20 ºC (68 ºF)
For range 0:
0.2 URL ≤ span ≤ URL: ± [0.15% URL + 0.05% span] per 20 ºC (68 ºF)
0.05 URL ≤ span < 0.2 URL: ± [0.1% URL + 0.3% span] per 20 ºC (68 ºF)
For level model:
6.3
Performance Specifications
6 mmH2O per 20 ºC for 4" and DN100
17 mmH2O per 20 ºC for 3" and DN80
Consult Smar for other flange dimensions and fill fluid.
Zero error:
For ranges 2, 3, 4 and 5: ± 0.033% of URL per 7MPa (1000 psi)
For range 1: ± 0.05% of URL per 1.7 MPa (250 psi)
For range 0: ± 0.1% of URL per 0.5 MPa (5 bar)
For Level model: ± 0.1% of URL per 3.5 MPa (500 psi)
Static Pressure
Effect The zero error is a systematic error that can be eliminated by calibrating at the operating static pressure.
Span error:
For ranges 2, 3, 4, 5 and 6: correctable to ± 0.2% of reading per 7MPa (1000 psi)
For range 1 and level transmitters: correctable to ± 0.2% of reading per 3.5 MPa (500 psi)
For range 0: correctable to ± 0.2% of reading per 0.5 MPa (5 bar) (70 psi)
Power Supply
± 0.005% of calibrated span per volt
Effect
Mounting Position Zero shift of up to 250 Pa (1 inH2O) which can be calibrated out.
Effect No span effect.
Electromagnetic Approved according to IEC61326-1:2006, IEC61326-2-3:2006, IEC61000-6-4:2006, IEC61000-6-2:2005.
Interference Effect
Physical Specifications
1/2 - 14 NPT
3/4 - 14 NPT with 316 SST adapter for 1/2 - 14 NPT)
Electrical 3/4 - 14 BSP with 316 SST adapter for 1/2 - 14 NPT) Note: Explosion Proof approvals do not apply to
Connection 1/2 - 14 BSP with 316 SST adapter for 1/2 - 14 NPT) adapter, only to transmitter.
M20 X 1.5
PG 13.5 DIN
Process 1/4 - 18 NPT or 1/2 -14 NPT (with adapter)
Connection For level models or other options, see the Ordering Code.
Isolating Diaphragms:
316L SST, Hastelloy C276, Monel 400 or Tantalum
6.4
Physical Specifications
Flange Bolts and Nuts:
Plated carbon steel, Grade 8 or 316 SST
For NACE applications: carbon steel ASTM A193 B7M
Identification Plate:
316 SST
a) Flange mounted for Level models.
b) Optional universal mounting bracket for surface or vertical/horizontal 2"- pipe (DN 50).
Mounting
c) Manifold Valve integrated to the transmitter.
d) Directly on piping for closely coupled transmitter/orifice flange combinations.
Approximate 3.15 kg (7 lb): all models, except L models.
Weights 5.85 to 9.0 kg (13 lb to 20 lb): L models depending on the flanges, extension and materials.
Control Functions
Characteristics Control Block (PID) and Totalizer (TOT)
(Optional)
High Performance option (code L1) is available under the following conditions only:
Performance Specifications
Reference Span starting at zero, temperature of 25 °C (77 °F), atmospheric pressure, power supply of 24 Vdc, silicone
Conditions oil fill fluid, isolating diaphragms in 316L SST and digital trim equal to lower and upper range values.
For range 2:
0.2 URL ≤ span ≤ URL: ± 0.04% of span
0.05 URL ≤ span < 0.2 URL: ± [0.021667+0.003667URL/span]% of span
Accuracy 0.0085 URL ≤ span < 0.05 URL: ± [0.0021+0.004645URL/span]% of span
For ranges 3 or 4:
0.1 URL ≤ span ≤ URL: ± 0.05% of span
0.05 URL ≤ span < 0.1 URL: ± [0.005+0.0045URL/span]% of span
0.0085 URL ≤ span < 0.05 URL: ± [0.0021+0.004645URL/span]% of span
For range 2: ± 0.05% of URL for 6 months
For range 3: ± 0.075% of URL for 12 months
Stability For range 4: ± 0.1% of URL for 24 months
± 0.2% of URL for 12 years, at 20 °C temperature change and up to 7 MPa (1000 psi) {70 bar} of static
pressure, environment free of hydrogen migration.
From -10 ºC to 50 ºC, protected from direct sun radiation:
Temperature
0.2 URL ≤ span ≤ URL: ±[0.018% URL + 0.012% span] per 20 ºC (68 ºF)
Effect
0.0085 URL ≤ span < 0.2 URL: ±[0.02% URL + 0.002% span] per 20 ºC (68 ºF)
Zero error:
± 0.025% URL per 7 MPa (1000 psi)
Static Pressure
The zero error is a systematic error that can be eliminated by calibrating at the operating static pressure.
Effect
Span error:
Correctable to ± 0.2% of reading per 7 MPa (1000 psi).
NOTES
Hastelloy is a trademark of the Cabot Corp. Inert is a trademark of Hooker Chemical Corp. Smar Pressure Transmitters are protected by
US patent number 6,433,791
Monel is a trademark of International Nickel Co. Halocarbon is a trademark of Halocarbon.
Viton and Teflon are trademarks of E. I. DuPont HART® is a trademark of HART® communication Foundation.
de Nemours & Co.
6.5
Ordering Code
MODEL DIFFERENTIAL , FLOW, GAGE, ABSOLUTE AND HIGH STATIC PRESSURE TRANSMITTER
LD301 D2 1 I B U 1 0 0 1 2
TYPICAL MODEL NUMBER
6.6
LD301 DIFFERENTIAL, FLOW, GAGE, ABSOLUTE AND HING STATIC PRESSURE TRANSMITTER (CONTINUATION)
COD. Flanges Bolts and Nuts Material
A0 Plated Carbon Steel (Default) (6)
A5 Hastelloy C276
A1 316 SST
A2 Carbon Steel (ASTM A193 B7M) (1) (6)
COD. Flange thread for fixing accessories (adapters, manifolds, mounting brackets, etc)
D0 7/16” UNF (Default)
D2 M12 X 1.75
D1 M10 X 1.5
COD. Output Signal
G0 4 – 20 mA (Default)
G1 0 – 20 mA (4 wires) (2)
G3 NAMUR NE extended 4-20 mA (Burnout 3,55 to 22,8 mA)
COD. Housing Material (8) (9)
H0 Aluminum (Default) (IP/TYPE) H3 316 SST for saline atmosphere (IPW/TYPEX) (7)
H1 316 SST – CF8M (ASTM – A351) IP/TYPE) H4 Copperfree Aluminium (IPW/TYPEX) (7)
H2 Aluminium for saline atmosphere (IPW/TYPEX) (7)
COD. Tag Plate
J0 With tag, when specified (Default)
J1 Blank
J2 According to user’s notes
COD. PID Configuration
M0 With PID (Default)
M1 Without PID
COD. LCD1 Indication
Y0 LCD1: Percentage (Default) Y3 LCD1: Temperature (Engineering Unit)
Y1 LCD1: Current – I (mA) YU LCD1: According to user notes (4)
LCD1: Pressure (Engineering Unit)
Y2
COD. LCD2 Indication
Y0 LCD2: Percentage (Default) Y6 LCD2: Temperature (Engineering Unit)
Y4 LCD2: Current – I (mA) YU LCD2: According to user notes (4)
Y5 LCD2: Pressure (Engineering Unit)
COD. Identification Plate
I1 FM: XP, IS, NI, DI I7 EXAM (DMT): Group I, M1 Ex-ia
I2 NEMKO: Ex-d, Ex-ia I8 0 a 20 mA (2)
I3 CSA: XP, IS, NI, DI IF CEPEL: Ex-d
I4 EXAM (DMT): Ex-ia IE NEPSI: Ex-ia (5)
I5 CEPEL: Ex-d, Ex-ia IH CEPEL + IP68
I6 Without Certification
COD. Painting
P0 Gray Munsell N 6.5 Polyester P8 Without Painting
P3 Black Polyester P9 Blue Safety Epoxy – Electrostatic Painting
P4 White Epoxy PC Blue Safety Polyesters – Electrostatic Painting
P5 Yellow Polyester
Optional Items
*
Leave blank for no optional items
6.7
Optional Items
* Leave blank for no optional items
Burn-out BD - Down Scale (Accordance to NAMUR NE43 specification) BU - Up Scale (Accordance to NAMUR NE43 specification).
Special Applications C1 - Degrease Cleaning (Oxygen or Chlorine Service (4) C2 - For vacuum application.
Special Features ZZ - User’s specification.
U0 - With one Flush Connection ¼” NPT (if supplied with gasket)
U1- With two Flush Connections ¼” NPT per 180 ºC
Gasket Connection U2 - With two Flush Connections ¼” NPT per 90 ºC
U3 - With two Flush Connections ½” NPT - 14 NPT per 180 ºC (with cover)
U4 - Without Gasket Connection
Isolator Kit (16) K0 - Without Kit K1 - With Kit
Diaphragm Thickness N0 – Default (26) N1 - 0.1mm (11)
6.9
NOTES
( 1 ) Meets NACE MR – 01 – 75/ISO 15156 recommendations. DIN 2501 (DIN 2526):
( 2 ) Silicone Oils not recommendations for Oxygen (O2) or Chlorine service. - Smooth finishing “E” (PN 160 a PN250): Rz = 16 (3.2 µm Ra (125 µ” AA).
( 3 ) Not applicable for vacuum service. Standard JIS B2201
( 4 ) Drain/Vent not applicable. Grooved finishing 3.2 a 6.3 µm Ra (125 a 250 µ” AA).
( 5 ) O’Ring should be Viton or Kalrez. (19) Range of application of temperature from -40 ºC to 150 ºC.
( 6 ) Maximum pressure 24 bar. (20) Applicable only to:
( 7 ) For remote Seal only 316 SST - CF8M (ASTM A3510 flange is available - Thickness of steel: 0.05 mm
(thread M12). - Diameter/capillary length:
( 8 ) Fluorolube fill fluid is not available for Monel diaphragm. 2” ANSI B 16.5 DN 50 DIN, JIS 50 A, for seals up to 3 meters of capillary and level
( 9 ) Options not certified for hazardous locations. models (by inquiry).
(10) Attention, check corrosion rate for the process, tantalum plate 0.1 mm, 3” ANSI B 16.5 DN 80 DIN, JIS 80 A, for seals up to 5 meters of capillary and level
AISI 316L extension 3 to 6mm. models.
(11) Item by inquiry. - Faces: RF and FF;
(12) Supplied without Gasket. - Temperature Range: +10 ºC to 100 ºC
(13) Without certification for Explosion proof certification or Intrinsically safe. + 101 to 150 º C (by inquiry)
(14) Limited values to 4 1/2 digits; limited unit to 5 characters. - Not applicable for diaphragm thickness;
(15) Degreaser’s cleaning is not available for carbon steel flanges - Not applicable for use with gaskets.
(16) The insulator kit is applicable with Raised Face (HO) and Smooth Face (21) Inert Fluid: Oxygen Compatibility, safe for oxygen service.
(H1) with Gasket material. (22) Not applicable for saline atmosphere.
T(Teflon) and only for the following models: (23) IP66/68W tested for 200 hours according to NBR 8094 / ASTM B 117 standard.
- For models with extension the Gasket T (Teflon) it has special share. (24) Certificate for use in Hazardous Locations (CEPEL, CSA).
(17) Gasket for housing, available only in Stainless 316. (25) Not available for slip-on flange.
(18) Finishing flange faces: (26) Diaphragms of Titanium and Monel available only in 0.1 mm, and diaphragms of Tantalum
ANSI B 16.5 / MSS-SP6: only in 0.075 mm.
(27) Certificate for use in Hazardous Locations (CEPEL, NEPSI, NEMKO, EXAM, FM, CSA).
- Raised or Smoth Face with grooved lining: 3.2 to 6.3 µm Ra (125 a
250 µ” AA); (28) Certificate for use in Hazardous Locations (CEPEL, NEPSI, NEMKO, EXAM).
(29) IPX8 tested in 10 meters of water column for 24 hours.
Small or Large Tongue Face and Small or Large Groove with smooth
(30) Ingress Protection:
finishing
not exceeding: 3.2 µm Rt (125 µ” AA);
Product CEPEL NEMKO/EXAM FM CSA NEPSI
RTJ ANSI B 16.20 / MSS-SP6:
LD300 IP66/68W IP66/68W Type4X/6(6P) Type4X IP67
- Smooth finishing not exceeding: 1.6 µm Rt (63 µ” AA);
DIN EN-1092-1:
(31) Not available for integral flange.
- Grooved finishing “B1” (PN 10 a PN40): 3.2 a 12.5 µm Ra (125 a
500 µ” AA);
Smooth finishing “B2” (PN 63 a PN100), “C” (Tongue) e “D” (Groove):
0.8 a 3.2 µm Ra (32 a 125 µ” AA).
6.10
6.11
LD301-S21I-
BU10-01A2- A0 D0 G0 H0 J0 M0 Y0 Y0 I6 P0 *
IST12 TYPICAL MODEL NUMBER
Optional Items
* Leave it blank when there are not optional items.
BD - Down Scale (Accordance to NAMUR NE43 specification)
Burn-out
BU - Up Scale (Accordance to NAMUR NE43 specification)
C1 - Degrease Cleaning (Oxygen or Chlorine Service) (15)
Special Procedures C2 - For Vacuum Application
C4 - Polishing of the wet parts according to 3A Certification (11) (12)
Special Features ZZ - User’s Specification
Note
(1) Meets NACE MR-01-75/ISO 15156 recommendations. (13) Without certification for explosion proof or intrinsically safe.
(2) Silicone oil not recommended for Oxygen (O2) or Chlorine (14) Limited values to 4 1/2 digits; limited unit to 5 characters.
Service. (15) Degrease cleaning is not available for Carbon Steel Flanges.
(3) Not applicable for vacuum service. (16) Temperature application range: -40 to 140 °C and Tables 5 and 6 – pages 6.17 and 6.18.
(4) Drain not applicable. (17) Not applicable for saline atmosphere.
(5) O-Ring material must be of Viton or Kalrez. (18) IP66/68W was tested for 200 hours according to NBR 8094 / ASTM B 117 standard.
(6) Maximum pressure 24 bar. (19) The inert fluid guarantees safety for Oxygen (O2) service.
(7) For remote seal is only available flange in 316 Stainless Steel - (20) Certificate for use in Hazardous Locations (CEPEL, NEPSI, NEMKO, EXAM, FM, CSA).
CF8M (ASTM A351) (thread M12). (21) Certificate for use in Hazardous Locations (CEPEL, CSA).
(8) HP – High Pressure. (22) Certificate for use in Hazardous Locations (CEPEL, NEPSI, NEMKO, EXAM).
(9) Options not certified for hazardous locations. (23) IPX8 tested in 10 meters of water column for 24 hours.
(10) Not available for Tri-clamp. (24) Ingress Protection:
(11) Compliant with 3A-7403 standard for food and other
applications where sanitary connections are required:
Product CEPEL NEMKO/EXAM FM CSA NEPSI
- Neobee M2O Fill Fluid
LD300 IP66/68W IP66/68W Type4X/6(6P) Type4X IP67
- Finishing wet Face: 0,8 µm Ra (32 µ" AA)
- Wet O-Ring: Viton, Buna-N and Teflon
(12) Item by inquiry.
6.12
Others Approvals
Sanitary Approval
Certifier Body: 3A Sanitary Standards
Model Designations: LD301 S-2” clamp; LD301 S-2” Thread IDF, RJT, SMS; SR301 A-2” Clamp;
SR301 A-2” Thread IDF, RJT, SMS; SR301 S-2” Clamp; SR301 S-3” Clamp. Sensors and
Sensor Fittings and Connections Used on Fluid Milk and Milk Products, Number: 74-03.
(Authorization No. 873).
Marine Approval
Certifier Body: German Lloyd
Environmental Category: D, EMC2 (certificate No. 85 427 - 93 HH).
FMEDA Report:
Certifier Body: EXIDA
Failure Modes, Effects & Diagnostic Analysis (Report No. R02 / 11-19).
A.1
European Certifications
Certificate No: Nemko 03 ATEX 133X
ATEX Intrinsically Safe Group II 1GD, Ex ia IIC T4
• Entity Parameters: Pi = 0.7 W Ui = 28 V Ii = 100 mA Ci = 2 nF Li = Neg
Maximum Ambient Temperature: 62 ºC.
Asia Certification
Certificate No: Nepsi GYJ05602
Intrinsically safe - Ex ia, IIC
Temperature Class:
• T4 (-40ºC< T amb <+85ºC @ Pi=700 mW)
• T5 (-40ºC< T amb <+50ºC @ Pi=700 mW)
• T6 (-40ºC< T amb <+40ºC @ Pi=575 mW)
• Entity Parameters: Ui = 28 Vdc Ii = 93 mA Ci ≤ 5 nF Li = neg
Certificate No: Nepsi GYJ05601
Explosion proof - Ex d IIC T6
Ambient Temperature: (-20ºC < T <+40ºC).
FM
A.3
CEPEL
NEPSI
A.4
FM
CSA
A.5
CEPEL
A.6
Control Drawing
FM
A.7
A.8
A.9
A.10
Function: Function:
Process Pressure (4) Static Pressure (4) Vacuum (4) Application (3)
Min.: Max.: Min.: Max.: Min.: Max.: ( ) Transmitter ( ) Repeater
FAILURE DESCRIPTION
(Please, describe the observed behavior, if it is repetitive, how it reproduces, etc.)
Did device detect the fail? (2) What is the final value of the current? (2) What is the message in the display? (2)
( ) Yes ( ) No _____ mA
MAINTENANCE INFORMATION
Did you allow the upgrade in the firmware? Certification plate: Will it maintained the certification?
( ) Yes ( ) No ( ) Yes ( ) No
Main board configuration:
( ) Original factory configuration ( ) Default configuration
( ) Special configuration (should be informed by the client. Please, use the space below)
OBSERVATIONS
SUBMITTER INFORMATION
Company:
Date: Signature:
B.1
B.2
2. SMAR products are guaranteed against any defect originating from manufacturing, mounting,
whether of a material or manpower nature, provided that the technical analysis reveals the
existence of a quality failure liable to be classified under the meaning of the word, duly verified
by the technical team within the warranty terms.
3. Exceptions are proven cases of inappropriate use, wrong handling or lack of basic maintenance
compliant to the equipment manual provisions. SMAR does not guarantee any defect or
damage caused by an uncontrolled situation, including but not limited to negligence, user
imprudence or negligence, natural forces, wars or civil unrest, accidents, inadequate
transportation or packaging due to the user’s responsibility, defects caused by fire, theft or stray
shipment, improper electric voltage or power source connection, electric surges, violations,
modifications not described on the instructions manual, and/or if the serial number was altered
or removed, substitution of parts, adjustments or repairs carried out by non-authorized
personnel; inappropriate product use and/or application that cause corrosion, risks or
deformation on the product, damages on parts or components, inadequate cleaning with
incompatible chemical products, solvent and abrasive products incompatible with construction
materials, chemical or electrolytic influences, parts and components susceptible to decay from
regular use, use of equipment beyond operational limits (temperature, humidity, etc.) according
to the instructions manual. In addition, this Warranty Certificate excludes expenses with
transportation, freight, insurance, all of which are the customer’s responsibility.
5. In cases needing technical assistance at the customer’s facilities during the warranty period,
the hours effectively worked will not be billed, although SMAR shall be reimbursed from the
service technician’s transportation, meals and lodging expenses, as well dismounting/mounting
costs, if any.
6. The repair and/or substitution of defective parts do not extend, under any circumstance, the
original warranty term, unless this extension is granted and communicated in writing by SMAR.
7. No Collaborator, Representative or any third party has the right, on SMAR’s behalf, to grant
warranty or assume some responsibility for SMAR products. If any warranty would be granted
or assumed without SMAR’s written consent, it will be declared void beforehand.
8. Cases of Extended Warranty acquisition must be negotiated with and documented by SMAR.
9. If necessary to return the equipment or product for repair or analysis, contact us.
See item 4.
10. In cases of repair or analysis, the customer must fill out the Revision Requisition Form (FSR)
included in the instructions manual, which contains details on the failure observed on the field,
the circumstances it occurred, in addition to information on the installation site and process
conditions. Equipments and products excluded from the warranty clauses must be approved by
the client prior to the service execution.
11. In cases of repairs, the client shall be responsible for the proper product packaging and SMAR
will not cover any damage occurred in shipment.
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12. In cases of repairs under warranty, recall or outside warranty, the client is responsible for the
correct packaging and packing and SMAR shall not cover any damage caused during
transportation. Service expenses or any costs related to installing and uninstalling the product
are the client´s sole responsibility and SMAR does not assume any accountability before the
buyer.
13. It is the customer’s responsibility to clean and decontaminate products and accessories prior to
shipping them for repair, and SMAR and its dealer reserve themselves the right to refuse the
service in cases not compliant to those conditions. It is the customer’s responsibility to tell
SMAR and its dealer when the product was utilized in applications that contaminate the
equipment with harmful products during its handling and repair. Any other damages,
consequences, indemnity claims, expenses and other costs caused by the lack of
decontamination will be attributed to the client. Kindly, fill out the Declaration of
Decontamination prior to shipping products to SMAR or its dealers, which can be accessed at
www.smar.com/doc/declarationofcontamination.pdf and include in the packaging.
14. This warranty certificate is valid only when accompanying the purchase invoice.
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