Scribd Logo
Upload

Welcome to Scribd!

  • 685 views

    Pre Qualified WPS

    Uploaded by

    kapsarc
    This welding procedure specification outlines requirements for manual shielded metal arc welding of butt joints in steel plates up to 10 mm thick using E-7018 electrodes. Key details include welding carbon steel ASTM A36 to ASTM A36 in all positions using an uphill progression. The root pass is done with a 2.5 mm electrode at 70-110 amps. Subsequent hot and fill passes use 2.5 mm and 3.2 mm electrodes at 70-110 amps and 90-160 amps respectively. The cap pass also uses a 3.2 mm electrode at 90-160 amps. Welding is to be done in accordance with ASME IX, API 1104 and AWS D1.1 codes

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Pre Qualified WPS

    Uploaded by

    kapsarc
    685 views1 page
    This welding procedure specification outlines requirements for manual shielded metal arc welding of butt joints in steel plates up to 10 mm thick using E-7018 electrodes. Key details include welding carbon steel ASTM A36 to ASTM A36 in all positions using an uphill progression. The root pass is done with a 2.5 mm electrode at 70-110 amps. Subsequent hot and fill passes use 2.5 mm and 3.2 mm electrodes at 70-110 amps and 90-160 amps respectively. The cap pass also uses a 3.2 mm electrode at 90-160 amps. Welding is to be done in accordance with ASME IX, API 1104 and AWS D1.1 codes

    Original Description:

    Pre-qualified WPS for SMAW

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This welding procedure specification outlines requirements for manual shielded metal arc welding of butt joints in steel plates up to 10 mm thick using E-7018 electrodes. Key details include welding carbon steel ASTM A36 to ASTM A36 in all positions using an uphill progression. The root pass is done with a 2.5 mm electrode at 70-110 amps. Subsequent hot and fill passes use 2.5 mm and 3.2 mm electrodes at 70-110 amps and 90-160 amps respectively. The cap pass also uses a 3.2 mm electrode at 90-160 amps. Welding is to be done in accordance with ASME IX, API 1104 and AWS D1.1 codes

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    685 views1 page

    Pre Qualified WPS

    Uploaded by

    kapsarc
    This welding procedure specification outlines requirements for manual shielded metal arc welding of butt joints in steel plates up to 10 mm thick using E-7018 electrodes. Key details include welding carbon steel ASTM A36 to ASTM A36 in all positions using an uphill progression. The root pass is done with a 2.5 mm electrode at 70-110 amps. Subsequent hot and fill passes use 2.5 mm and 3.2 mm electrodes at 70-110 amps and 90-160 amps respectively. The cap pass also uses a 3.2 mm electrode at 90-160 amps. Welding is to be done in accordance with ASME IX, API 1104 and AWS D1.1 codes

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 1

    WELDING PROCEDURE SPECIFICATION(WPS)

    Company Name: GEMS


    Procedure Qualification Record Number PREQUALIFIED Issue Date 11-Jun-23
    Welding Procedure Specification No WPS-102
    Welding Process(es): SMAW
    Types(Manual, Automatic, Semi-Auto): MANUAL
    CODE: ASME IX API 1104 AWS D1.1
    JOINT DETAILS
    TYPE Butt Joint
    Single-V Double-V □
    Backing material WELD & BASE MATERIAL(IF REQUIRED)
    Root opening-R 0 mm( +2mm, -0 mm Tolerance)
    Included Angle 90°± 10°
    Root Face N/A
    Base MetalThickness(T1 and T2) > 3mm
    Back gouging N/A

    BASE METALS PREHEAT


    Material Spec. ASTM A 36 to ASTM A 36 Preheat Tem. N/A
    Type or Grade Group I (Table 5.3) Inter pass Temp. N/A
    Thickness- Upto 10 mm Other N/A
    Maxmum Single Pass Thk AS PER TABLE -5.1 AWS D1.1-2020
    POSTWELD HEAT TREATMENT
    Temperature N/A
    Soaking Time N/A
    FILLER MATALS Other N/A
    SMAW
    Size of Electrode 2.5mm,3.2mm GAS(es)
    Filler Metal Group NA Type of Gas NA
    AWS Specification AWS A5.1 Composition of Shielding Gas Mixture & Flow NA
    AWS Classification E-7018 Composition of Backing Gas Mixture & Flow NA
    Weld Metal Thickness Fig 4.7 and Table 7.7 of AWS D1.1 Other N/A

    TECHNIQUE
    Travel Speed N/A
    POSITION String or Weave BOTH
    Position ALL Oscillation NA
    Weld Progression (Uphill, Downhill) UPHILL Multi Pass or Single Pass MULTIPLE
    Other --- Other NA

    ELECTRICAL CHARACTERISTIC
    Filler Metal Current Travel Speed
    Volt Range Heat Input
    Weld Layer(s) Process Range
    Class Dia. Type Polarity Amp Range (A) (v) (j/mm) Avg.
    mm/min.
    ROOT SMAW E-7018 2.5mm DCEP 70-110 _ _ _
    HOT SMAW E-7018 2.5mm DCEP 70-110 _ _ _
    FILLUP SMAW E-7018 3.2mm DCEP 90-160 _ _ _
    CAP SMAW E-7018 3.2mm DCEP 90-160 _ _ _

    Prepared by Approved by

    Name, Nabeel.A Name

    Designation AWS Certified Welding Engineer ,Cert # 2301000G Designation

    Sign Sign

    Date May 7,2023 Date


    Page: 1 of 1

    You might also like