Oil Control 样本
Oil Control 样本
Oil Control 样本
07
Load Holding - Motion Control
Bosch Rexroth Oil Control
Oil Control S.p.A. Including flow / pressure controls and
Via Leonardo da Vinci, 5
p.o. box n.15
I - 41015 Nonantola (MO)
special valve modules
Tel. +39 059 887 611
Fax +39 059 547 848
sales@oilcontrol.com
www.oilcontrol.com The Drive & Control Company
General 1...22
00
Auxiliary valves
217...220
Sleeve type 10
Auxiliary valves
221...226
Pressure reducing 11
Auxiliary valves
227...238
Sequence 12
Auxiliary valves
239...242
Shuttle 13
eMail sales@oilcontrol.com
Internet www.oilcontrol.com
Subject to revision.
QUALITY SYSTEM APPROVAL
INTRODUCTION
Bosch Rexroth Oil Control manufactures a wide range of valve modules with body for different
applications. This catalogue shows a few of the most significant valves, grouped by application
typology in different chapters, each one with a specific technical introduction.
For applications non included in this catalogue, please consult Bosch Rexroth Oil Control .
PRODUCT DATA
Valves with steel manifold: manifolds are manufactered from high quality steel and are externally
coated by zinc plating strengthened with yellow passivation. They are reccomended for heavy duty
applications where the maximum rated pressure is frequently achieved.
Valves with aluminium manifold: manifolds are manufactured from high strength wrought
aluminium, and can be black anodized upon request. They can be employed where the maximum
rated pressure (which is indicated for each valve type) is not frequently reached, or for regular
operation at lower pressure.
Cartridges and other internal or external parts: they are manufactured with top quality steel
processed with the most advanced machinery, which combines high production capacity with full
and precise control of dimensions.
Heat treatments of steel components, with particular care for poppets and seats, are performed by
automatic and highly computerized equipment specifically developed for these production cycles.
All external steel parts are protected by zinc plating strengthened by yellow passivation.
Ports: G sizes (BSPP) from G 1/4 to G 1 1/4 are standard; SAE sizes (straight thread, with
O-Ring), JIS or metric ports can be manufactured upon request.
Seals:
• O-Rings: are made with acrylonitrile/butadiene, commonly called BUNA-N (or NBR, according
to ASTM), standard for temperatures between -30°C and +100°C (-22°F and +212°F). Viton
seals are recommended for higher temperatures.
• Back-Up Rings and Slide Rings: reinforced poly-tetrafluoroethylene (PTFE), or BUNA-N
(NBR) as well.
ORDERS
BROC distributes its valves through its sales network in compliance with the delivery terms shown in the specific
documents. Customer orders must be transmitted to the Vendor in written form (via fax, telecommunication, or electronic
means) and must contain the following information:
a) date and place of issue of the order;
b) exact name of the Customer company and its complete shipping and billing addresses;
c) a reference to the offer made by the Vendor company with the relevant agreed prices (if such an offer exists);
d) valid Vendor’s part numbers and description/specification of all the products to which the order refers;
e) the required quantities;
f) the quality requirements with which the Vendor must comply;
g) the signature of an authorized representative;
h) the required delivery date;
i) terms of payment;
j) shipping agent
For Customers supplied by BROC directly, the orders are officially as accepted when the relevant order confirmation, duly
signed by BROC, arrives at the Customer; or, if such a document is not forthcoming, orders will be considered confirmed
by the Vendor, at the terms requested, if they are not explicitly refused in writing within 10 working days from the order
date.
NOTE: except if otherwise agreed with the Customer, BROC can introduce technical modifications to the product
specifications without notice; in any event, BROC undertakes to execute customer orders/contracts which are already
confirmed without applying any modifications to the product and/or anyway guaranteeing product interchange.
APPLICATION LIMITATIONS
The Customer is expressly prohibited from using the products sold by the Vendor for purposes other than those specified
in the offer, catalogues, or technical documentation.
Specifically, BROC ‘s Dealers or Agents are not authorised to approve the use of BROC valves for the following
applications:
- any passenger or goods carrying road vehicle or equipment subject to Highway Safety Standards and Directives, such
as (without limitation) steering, or brake systems;
- aircraft or space vehicles;
- ordnance equipment;
- medical and health products, including life support equipment or vehicles;
- systems to be used under any Nuclear Regulatory Act or Regulation;
- systems for use in explosive or otherwise hazardous environments.
If the Customer intends to use the valves supplied for any applications falling into one or more of the above categories
or other similar categories, or for any applications other than those expressly described in the documentation, or in case
of doubts concerning the application, he must require prior specific authorisation directly from BROC and proceed only
after such authorisation has been issued in writing.
Any damage suffered by the Customer or third parties arising from failure to comply with the above mentioned terms
and limitations, or due to non compliance to BROC’s instructions/specifications shown in the catalogue pages or in the
technical drawings, will be borne entirely by the Customer himself.
Q max P max
PILOT OPERATED CHECK Standard configuration
l/min (gpm) bar (psi)
Ports size Page
Q max P max
Vented pilot piston Ports size Page
l/min (gpm) bar (psi)
Q max P max
Manual shut-off Ports size Page
l/min (gpm) bar (psi)
Q max P max
Dual, standard configuration Ports size Page
l/min (gpm) bar (psi)
Q max P max
COUNTERBALANCE Single, standard configuration
l/min (gpm) bar (psi)
Ports size Page
Q max P max
Single, relief compensated Ports size Page
l/min (gpm) bar (psi)
Q max P max
Single, vented Ports size Page
l/min (gpm) bar (psi)
Q max P max
COUNTERBALANCE Dual, standard configuration
l/min (gpm) bar (psi)
Ports size Page
Q max P max
Dual, relief compensated Ports size Page
l/min (gpm) bar (psi)
Q max P max
Dual, vented Ports size Page
l/min (gpm) bar (psi)
Q max P max
Flangeable to motor Ports size Page
l/min (gpm) bar (psi)
on SAUER-DANFOSS
VBSO-SE-FA-30 60 (16) 210 (3000) OMP-OMR
125
on SAUER-DANFOSS
VBSO-SE-FA-30 60 (16) 210 (3000) OMS
126
on REXROTH motors
VBSO-SE-FA-33 170 (45) 210 (3000) A2FE-45-56-63 series 127
Q max P max
Flangeable to motor Ports size Page
l/min (gpm) bar (psi)
on SAUER-DANFOSS
VBSO-SE-FA-RD-30 60 (16) 210 (3000) OMP-OMR
128
on SAUER-DANFOSS
VBSO-SE-FA-RD-90 90 (24) 210 (3000) OMS - OMSW - OMSS
129
Q max P max
Flangeable to motor Ports size Page
l/min (gpm) bar (psi)
Q max P max
With brake release port Ports size Page
l/min (gpm) bar (psi)
Q max P max
Dual setting Ports size Page
l/min (gpm) bar (psi)
Q max P max
CHECK AND METERING VALVES In-line Ports size Page
l/min (gpm) bar (psi)
Q max P max
Flangeable Ports size Page
l/min (gpm) bar (psi)
Q max P max
FLOW REGULATORS One-way restrictor Ports size Page
l/min (gpm) bar (psi)
Q max P max
2-Way, pressure compensated Ports size Page
l/min (gpm) bar (psi)
Q max P max
3-Way, pressure compensated regulated Ports size Page
l/min (gpm) bar (psi)
Q max P max
3-Way, pressure compensated
FLOW REGULATORS regulated Ports size Page
with relief bar (psi)
l/min (gpm)
G 3/8 - G 1/2
VRFC3-VS up to 190 (50) 210 (3000) 193
G 3/4 - G 1
G 3/8 - G 1/2
VRFC3-VS up to 90 (24) 210 (3000) 194
G 3/4
Q max P max
Flow dividers, combiners Ports size Page
l/min (gpm) bar (psi)
Q max P max
Pilot operated spool type Ports size Page
l/min (gpm) bar (psi)
Q max P max
SPECIAL VALVES Automatic shut-off Ports size Page
l/min (gpm) bar (psi)
Q max P max
Pilot operated unloading Ports size Page
l/min (gpm) bar (psi)
Q max P max
Pump unloading Ports size Page
l/min (gpm) bar (psi)
23
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They are non-modulating valves which allow free flow through the check valve into the actuator (V2 to C2) and then block
the reverse flow until they feel a pilot pressure directly proportional to the load in the pilot line, so that the pilot piston can
push the check poppet off its seat. They can lock loads in a leak free mode and they are well suited for many clamping
applications or to prevent a negative load from falling down in case of hose failure. They should be fitted as close as
possible to the actuator, either flange mounted or connected through metallic pipe.
Their ON/OFF operation makes them suitable for holding applications, but unsuitable to control the motion of overrunning
loads that would cause a loss of pilot pressure: without pilot pressure the check valve closes and does not open until
adequate pilot pressure is restored again, generating hunting motion.
Pilot operated check valves should never be used with paired cylinders: pilot pressure would open first the valve with
less load, transferring the complete load to the other valve, with substantial pressure increase and possible cylinder
failure.
VSO-SE VSO-DE
Pilot operated check valve modules are available in SINGLE ACTING and DOUBLE ACTING version: in both cases,
one of their basic parameters is the
Pilot Ratio “R”, defined as Pilot piston area / Check valve seat area.
When a pilot operated check controls the cylinder annular chamber it must always have a Pilot Ratio “R” significantly
higher than the cylinder internal ratio “φ”, where “φ” = Cylinder full bore area / Cylinder annular area. In this case, the
pilot pressure, intensified by the cylinder ratio “φ”, is additive to the annular side load pressure and the opening of the
check valve requires considerable higher force.
VSO-SE 05.52.79 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
00 No O-Ring
10 With O-Ring
VSO-SE 05.52.01 - X - 03 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
O-RING ON
X PILOT PISTON PILOT RATIO
00 No O-Ring 3.2:1
VSO-SE 05.52.01 - X - 04 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
00 No O-Ring
10 With O-Ring
VSO-SE-FC1 05.52.86 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
00 No O-Ring
10 With O-Ring
VSO-SE-FC1 05.52.02 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
O-RING ON
X PILOT PISTON PILOT RATIO
00 No O-Ring 3.2 : 1
VSO-SE-DL 05.52.11 - X - 09 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
O-RING ON
X PILOT RATIO
PILOT PISTON
00 No O-Ring 4:1
VSO-SE-DL 05.52.11 - X - 02 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
00 No O-Ring
10 With O-Ring
VSO-SE-DL 05.52.11 - X - 03 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
O-RING ON
X PILOT RATIO
PILOT PISTON
00 No O-Ring 3.2 : 1
VSO-SE-DL-FCV 05.52.39 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
10 With O-Ring
A-VSO-SE-LB 08.52.91 - X - Y - Z
TECHNICAL DATA
Steel body
Flow is allowed to pass from A to A1 when pressure at A rises above the spring bias
pressure and the poppet is pushed from its seat. The valve is normally closed (checked)
from A1 to A; when sufficient pilot pressure is present at B-B1 the pilot piston acts to
push the poppet from its seat and flow is allowed from A1 to A. Precision machining and
hardening processes allow virtually leak-free performance in the checked condition.
10 With O-Ring
VSO-SE-PS 05.52.24 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
Pilot ratio: 10 : 1
Flow is allowed to pass from V2 to C2 when pressure at V2 rises above the spring bias
pressure and the poppet is pushed from its seat. The valve is normally closed (checked)
from C2 to V2; when sufficient pilot pressure is present at Pil the pilot piston acts to Whenever possible, it is recommended to remove
push the poppet from its seat and flow is allowed from C2 to V2. The pilot piston is vented the air bleed plug and to connect the port (G 1/8)
and the pilot pressure required to push the poppet from its seat is independent from any to tank.
back-pressure at V2 port.
The version with heavier spring is generally
recommended.
00 No O-Ring
01 8 (116) 03.51.01.051
VSO-SE-DL-SX 05.52.26 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
A tap, manually controlled by the operator, allows inlet flow from V2 to pass through the
check valve to C2: as a result, the motion of the actuator (typically the extension and
positioning of an outrigger) happens under the operator’s direct sight. The valve is normally
closed (checked) and virtually leak-free from C2 to V2 in order to prevent reverse motion.
Flow outlet from C2 to V2 and reverse motion (i.e. outrigger retraction or lifting up) is
possible with manual tap open and if sufficient pilot pressure is present at V1-C1 so that
the pilot piston may push the poppet from its seat.
10 With O-Ring
VSO-SE-DL-DX 05.52.27 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
A tap, manually controlled by the operator, allows inlet flow from V2 to pass through the
check valve to C2: as a result, the motion of the actuator (typically the extension and
positioning of an outrigger) happens under the operator’s direct sight. The valve is normally
closed (checked) and virtually leak-free from C2 to V2 in order to prevent reverse motion.
Flow outlet from C2 to V2 and reverse motion (i.e. outrigger retraction or lifting up) is
possible with manual tap open and if sufficient pilot pressure is present at V1-C1 so that
the pilot piston may push the poppet from its seat.
10 With O-Ring
VSO-SE-DL-FCV-SX 05.52 - K - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
10 With O-Ring
VSO-SE-DL-FCV-DX 05.52 - K - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
10 With O-Ring
VSO-DE 05.53.43 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
00 No O-Ring
10 With O-Ring
VSO-DE 05.53.01 - X - 03 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
O-RING ON
X PILOT PISTON PILOT RATIO
00 No O-Ring 3.2 : 1
VSO-DE 05.53.01 - X - 04 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for ope-
rating pressures exceeding 210 bar (3000 psi), depending
from the fatigue life expected in the specific application. If in
doubt, consult our Service Network.
00 No O-Ring
10 With O-Ring
VSO-DE-FC2 05.53.44 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
00 No O-Ring
10 With O-Ring
VSO-DE-FC2 05.53.02 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
O-RING ON
X PILOT PISTON PILOT RATIO
00 No O-Ring 3.2 : 1
VSO-DE-L 05.53.03 - X - 09 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
O-RING ON
X PILOT PISTON PILOT RATIO
00 No O-Ring 4:1
37 No O-Ring 9:1
00 3 (44) 03.51.01.024
X=37
01 8 (116) 03.51.01.051
VSO-DE-L 05.53.03 - X - 02 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
00 No O-Ring
VSO-DE-L 05.53.03 - X - 03 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
00 No O-Ring 3.2 : 1
00 1 (15) 03.51.01.029
X=25
01 8 (116) 03.51.01.058
A-VSO-DE-LB 08.53.57 - X - Y - Z
TECHNICAL DATA
Steel body
Flow is allowed to pass in one direction (A to A1 or B to B1), then the valve remains closed
(checked) in both reverse directions (A1 to A or B1 to B) in order to hold and lock in
position the cylinder or other actuators; reverse flow is possible only when sufficient pilot
pressure is applied at A or B, which act as cross connected pilot ports, and the pilot piston
lifts the poppet from its seat overcoming cylinder port pressure.
49
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COUNTERBALANCE VALVES
Introduction
They are modulating valves which allow free flow into the actuator and then block the reverse flow until they feel a pilot
pressure inversely proportional to the load in the pilot line. They employ a check valve for the free flow direction, a relief
valve to control the flow in the reverse direction and a pilot piston which lowers the relief valve setting.
They can lock loads in a leak free mode and they are well suited for many clamping applications or to prevent negative
loads from falling down in case of hose failure. For load lowering, they improve motion control in most systems because
they compel the directional control valve to always meter positive pressure, also under overrunning load conditions.
Counterbalance valves can be used with paired cylinders: pilot pressure will open first the valve of the most heavily
loaded cylinder; this will cause load transfer to the other cylinder and the related valve, still closed, will require less pilot
pressure for opening.
For best safety, they should be fitted close to the actuator, either flange mounted or connected through metallic pipe.
A – Free upstream flow through the check valve for load lifting.
B – Locking of reverse downstream flow when the directional valve is not operated, or the pump is stopped.
C – Load lowering metered by the piston of the relief valve opened and controlled by the pilot pressure of the “lowering”
flow delivered upstream by the directional control valve, also when the load tends to overrun.
D – Pressure relief (with open centre directional spools) for pressure surges in the actuator caused by the inertia of the
load, by oil expansion due to heating, or by external forces.
General information
Bosch Rexroth Oil Control offers a wide range of counterbalance, motion control valve modules, to best suit the
performance needs of a large number of different applications.
This section shows a number of the most commonly employed counterbalance valve modules, and, in this paragraph, we
provide general guidelines for the valve selection.
Because hydraulic actuated systems are manufactured in a variety of geometrical, physical, mechanical differences
we manufacture many other valves offering useful characteristics and providing optimized solutions for specific
applications.
This section shows only a fraction of Bosch Rexroth Oil Control product range, our Service Network is available to give
suggestions and to show solutions.
The relief section of the valve must have a pressure setting (Pt) high enough in order to be capable to fully re-close the
piston in a leak free condition and stop any downstream flow also under maximum load induced pressure (Pmax).
For this purpose the pressure setting (Pt) must be at least 30% higher than P max, and this is expressed by the following
basic formula, which can be seen also in each catalogue page:
Pt ≥ (1.3 x Pmax)
Load lowering is prevented by the relief section of the counterbalance valve and the load induced pressure (Pload)
generates a force in the opening direction opposite to the spring load, consequently the load diminishes the actual pilot
pressure needed to start opening the relief piston.
In case of counterbalance valve fitted to a double acting cylinder and in the ideal situation of no back-pressure in the oil
return line (V2 – T line) and absence of seal friction, the pilot pressure needed to start opening the valve, Ppil or cracking
pressure, can be determined by the following basic formulas where φ is the cylinder ratio and R the pilot ratio of the
valve.
φ = cylinder bore area / cylinder annular area
R = area of pilot piston / differential area of control piston
1) In case of load pushing on the cylinder rod and valve fitted to the full bore side.
Pt - Pload Pt - Pload
Ppil = often simplified as Ppil =
1 R
R+ φ
2) In case of load pulling the cylinder rod and valve fitted to the annular chamber
Pt - Pload
Ppil =
R+φ
3) In case of counterbalance valve fitted to an equal area actuator or to an hydraulic motor where φ = 1, the cracking
pressure can be determined as following:
Pt - Pload
Ppil =
R+1
COUNTERBALANCE VALVES
Different pilot ratios are available and, as a general indication, it can be stated that:
High pilot ratio (R ≥ 8 : 1): allows load lowering with reduced pilot pressure for a faster machine operation and with
energy saving. It is best suited for applications where the geometry of the structure maintains the load induced pressures
approximately constant during motion (example: extension of a straight boom).
Low pilot ratio (R ≤ 4 : 1): requires a higher pilot pressure for load lowering but it permits a more precise and smooth
control of the motion. It is recommended for applications where the geometry of the structure determines high changes of
the load induced pressure during motion with resulting instability of the machine (example: cylinder controlling a pivoting
arm).
Important:
For best operation, avoid back-pressure at the V2 port into which the relief spring is usually vented; back-pressure has
two negative effects:
a) it pushes the relief piston in the closed direction, and it increases the pressure needed to open the relief section.
b) it opposes the pilot piston and increases the pilot pressure needed to open the valve and to lower the load.
When necessary, the above mentioned effects can be partially or totally neutralized by employing Bosch Rexroth Oil
Control special counterbalance valves relief compensated to back-pressure (CC type) or fully compensated to back-
pressure (CCAP type).
These valve modules have a special configuration of the relief piston that allows the relief opening independently from any
back pressure whereas the piloted opening remains subject to additive pressure at port V2.
These valve modules have a fully vented spring chamber and both
the relief opening and the piloted opening are independent from
back-pressure at port V2. Venting is often open to atmosphere and,
whenever possible, is connected to tank or to a low pressure line.
They must be used only in conjunction with main control valves
having closed centre spools and equipped with port relief valves.
This type of “fully balanced” valves is necessary in a few typical applications and exactly:
a) When the piloted opening determines a reverse flow toward a highly pressurized line (example: regenerative circuits
for cylinders, where the oil from the annular chamber is recycled into the line feeding the full bore side, or series type
circuits, where the oil unloaded by an actuator is employed to power a second actuator).
b) When pressure surging in the oil return line could cause oscillations of the relief piston which would amplify flow
instability and fluctuations.
c) When the pilot opening is controlled through a joystick which delivers a “low pressure signal” and the relief piston
needs to maintain stable open positions also with strong pressure fluctuations.
d) When the counterbalance valve is part of a closed loop circuit with pressure upstream and downstream.
The Bosch Rexroth Oil Control pilot assisted counterbalance valve modules «VBSO» are available in different design
configurations and different sizes, each suitable for certain applications; they can be single acting «VBSO-SE», or
double acting «VBSO-DE» and they can be grouped into the following two main families.
A - Pilot assisted counterbalance valves with coaxial annular check valve and with pilot piston integral with relief plunger.
COUNTERBALANCE VALVES
Very compact design providing excellent flow control, good tolerance to oil contamination; internal components developed
especially for parts in body (most frequently steel body), but occasionally available also as complete “screw-in cartridges”,
with various flow capacities ranging from 40 l/min up to 350 l/min.
The geometry of these valves in their standard configuration makes them particularly sensitive to back-pressure.
Both the actual relief setting and the pilot pressure are affected, as expressed by the following formulas.
R+1
Pr = Pt + Pv (R + 1) Pp = Ppil + Pv
R
Where:
Pr = Actual pressure for relief opening
Pt = Relief pressure setting in absence of back-pressure at V2 port
Pv = Back-pressure at V2 port
R = Pilot ratio
Pp = Actual pilot pressure needed for piloted opening
Ppil = Pilot pressure needed for piloted opening, in absence of back-pressure at V2 port
B - Pilot assisted counterbalance valves with separate check valve and separate pilot piston
The traditional design, often with parts in aluminium body (steel versions available in many cases), high flow capacity and
compact dimensions, available in different sizes.
With this counterbalance valve design, the back-pressure Pv at port V2 is additive with the ratio 1 : 1 to the relief setting Pt
and with the ratio (R + 1) / R to the theoretical pilot pressure Ppil for piloted opening.
R+1
Pr = (Pt + Pv) Pp = Ppil + Pv
R
Dampening of the pilot piston, for stable pilot opening and smooth load lowering
The operation of a counterbalance valve while controlling load lowering is affected by many variables among which the input
of the operator, the opening areas of the directional valve, the load induced pressure, the viscosity of the fluid, etc., and,
most of all, the fluctuations of the pilot signal.
Insufficient dampening of counterbalance valves is often the cause for undesired oscillations; Bosch Rexroth Oil Control
has developed counterbalance valve modules with a variety of special devices in order to achieve a more controllable and
stable pilot function for better load lowering.
Here are the most commonly used.
A Fixed restriction
This is generally achieved with a special shaped screw is fitted in the pilot line between the pilot port and the pilot piston
of the valve. The pilot flow enters along the long, narrow helical space formed between the damper screw and the female
thread in the valve body. The restriction level can be adjusted by varying the number of threads, or the length of the screw
which enters the female thread. The pilot oil enters as a smooth steady laminar flow which moves the piston, and maintains
the signal very stable. A check valve is often incorporated inside the screw so that, when pressure drops in the system, the
pilot pressure is released quickly and the valve blocks immediately, that is a safety must.
Pilot flow enters through an orifice and is partially drained to tank through a second orifice; by selecting the dimensions of
the two orifices, the pilot pressure reduction can be calibrated.
The combined effect of the inlet restriction and the restriction to tank enables to maintain the signal very stable also in
combination with load sensing main control valve.
COUNTERBALANCE VALVES
The above arrangements are very effective for pilot dampening but are sensitive to viscosity; changes in oil temperature can
produce variations in response time, independent from the operator’s input.
The target of the latest developments has been to design dampening devices which combine both sufficient dampening
good responsiveness.
To overcome the delay problem, a small normally open by-pass (VEM) has been added in parallel with the damper screw.
The VEM closes and quickly locks any further flow inlet when the pressure setting is reached (see scheme).
When the lowering is started slowly by the operator, the pilot oil enters immediately the pilot chamber and pressurizes it up
to almost cracking point; only the final pressurization is achieved through the dampening screw, and this happens quickly
without delay.
In case of quick lowering, the VEM locks almost immediately and the pressure increase in the pilot chamber is controlled
by the dampening screw.
When a quick closing of the counterbalance valve must be achieved, the pilot oil can be discharged through the VEM itself
which operates as a check valve in the reverse direction.
The valve modules included in this catalogue are only a fraction of Bosch Rexroth Oil Control complete product range for
mobile applications and represents the most common standard solutions.
Bosch Rexroth Oil Control comprehensive experience particularly in mobile hydraulics has allowed to develop a variety of
solutions and the “parts in body” concept gives many options because it allows easy addition of components.
In most cases special pilot devices are the result of joint development between our Service Network and the Customer’s.
A-VBSO-SE-78 08.35.20 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above
the pressure setting, the direct operated, differential area, relief function is activated and
flow is relieved from C2 to V2. With pilot pressure at P, the pressure setting is reduced
in proportion to the stated ratio of the valve, until opening and allowing flow from C2 to
V2. The spring chamber is drained to V2, and any back-pressure at V2 is additive to the
pressure setting in all functions.
X PILOT RATIO
03 4.1 : 1
SINGLE COUNTERBALANCE
A-VBSO-SE-78-PL 08.49.85 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed
away from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises
above the pressure setting, the direct operated, differential area, relief function is activated
and flow is relieved from C2 to V2. With pilot pressure at V1-C1, the pressure setting is
reduced in proportion to the stated ratio of the valve, until opening and allowing flow from
C2 to V2. The spring chamber is drained to V2, and any back-pressure at V2 is additive to
the pressure setting in all functions.
X PILOT RATIO
03 4.1 : 1
A-VBSO-SE-78-PL-FC2 08.49.68 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above
the pressure setting, the direct operated relief function is activated and flow is relieved
from C2 to V2. With pilot pressure at V1-C1, the pressure setting is reduced in proportion
to the stated ratio of the valve, until opening and allowing flow from C2 to V2. The spring
chamber is drained to V2, and back-pressure at V2 is additive to the pressure setting in
all functions. For safety and compactness, the C2 port is gasket mounted directly on the
actuator.
X PILOT RATIO
03 4.1 : 1
SINGLE COUNTERBALANCE
A-VBSO-SE-30 08.41.01 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above
the pressure setting, the direct operated, differential area, relief function is activated and
flow is relieved from C2 to V2. With pilot pressure at P, the pressure setting is reduced
in proportion to the stated ratio of the valve, until opening and allowing flow from C2 to
V2. The spring chamber is drained to V2, and any back-pressure at V2 is additive to the
pressure setting in all functions.
X PILOT RATIO
03 4.2 : 1
A-VBSO-SE-30-FC1 08.41.02 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above
the pressure setting, the direct operated relief function is activated and flow is relieved
from C2 to V2. With pilot pressure at Pil, the pressure setting is reduced in proportion
to the stated ratio of the valve, until opening and allowing flow from C2 to V2. The spring
chamber is drained to V2, and back-pressure at V2 is additive to the pressure setting in all
functions. For safety and compactness, the C2 port is gasket mounted the actuator.
X PILOT RATIO
03 4.2 : 1
SINGLE COUNTERBALANCE
A-VBSO-SE-30-PL 08.45.16 - X - Y - Z
TECHNICAL DATA
Steel body
X PILOT RATIO
03 4.2 : 1
A-VBSO-SE-30-PL-FC1 08.45.18 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed
away from the piston and flow is allowed from V2 to C2. When load pressure at C2
rises above the pressure setting, the direct operated relief function is activated and flow
is relieved from C2 to V2. With pilot pressure at V1-C1, the pressure setting is reduced
in proportion to the stated ratio of the valve, until opening and allowing flow from C2 to
V2. The spring chamber is drained to V2, and any back-pressure at V2 is additive to
the pressure setting in all functions. For safety and compactness, the C2 port is gasket
mounted the actuator.
X PILOT RATIO
03 4.2 : 1
SINGLE COUNTERBALANCE
A-VBSO-SE-30-PL-FC2 08.45.20 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above
the pressure setting, the direct operated relief function is activated and flow is relieved
from C2 to V2. With pilot pressure at V1-C1, the pressure setting is reduced in proportion
to the stated ratio of the valve, until opening and allowing flow from C2 to V2. The spring
chamber is drained to V2, and back-pressure at V2 is additive to the pressure setting in all
functions. For safety and compactness, the C2 port is gasket mounted the actuator.
X PILOT RATIO
03 4.2 : 1
A-VBSO-SE-30-SAF 08.47.72 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away The pilot line includes adjustable hydraulic damping,
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above for fine tuning of stability and response.
the pressure setting, the direct operated, differential area, relief function is activated and
flow is relieved from C2 to V2. With pilot pressure at Pil, the pressure setting is reduced
in proportion to the stated ratio of the valve, until opening and allowing flow from C2 to
V2. The spring chamber is drained to V2, and any back-pressure at V2 is additive to the
pressure setting in all functions.
X PILOT RATIO
03 4.2 : 1
SINGLE COUNTERBALANCE
VBSO-SE 05.41.01 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
When pressure at V2 rises above the spring bias pressure, the check valve poppet is
pushed away from the seat and flow is allowed from V2 to C2. When load pressure at
C2 rises above the pressure setting, the direct operated, differential area, relief function
is activated and flow is relieved from C2 to V2. With pilot pressure at V1-C1, the pressure
setting is reduced in proportion to the stated ratio of the valve, until opening and allowing
flow from C2 to V2. The spring chamber is drained to V2, and any back-pressure at V2 is
additive to the pressure setting in all functions.
X PILOT RATIO
03 8.2 : 1
10 3.2 : 1
A-VBSO-SE-33-PL 08.45.85 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed
away from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises
above the pressure setting, the direct operated, differential area, relief function is activated
and flow is relieved from C2 to V2. With pilot pressure at V1-C1, the pressure setting is
reduced in proportion to the stated ratio of the valve, until opening and allowing flow from
C2 to V2. The spring chamber is drained to V2, and any back-pressure at V2 is additive to
the pressure setting in all functions.
X PILOT RATIO
13 4:1
SINGLE COUNTERBALANCE
A-VBSO-SE-33-PL-FC1 08.45.87 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above
the pressure setting, the direct operated relief function is activated and flow is relieved
from C2 to V2. With pilot pressure at V1-C1, the pressure setting is reduced in proportion
to the stated ratio of the valve, until opening and allowing flow from C2 to V2. The spring
chamber is drained to V2, and any back-pressure at V2 is additive to the pressure setting in
all functions. For safety and compactness, the C2 port is gasket mounted the actuator.
X PILOT RATIO
13 4:1
A-VBSO-SE-33-PL-FC2 08.45.94 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above
the pressure setting, the direct operated relief function is activated and flow is relieved
from C2 to V2. With pilot pressure at V1-C1, the pressure setting is reduced in proportion
to the stated ratio of the valve, until opening and allowing flow from C2 to V2. The spring
chamber is drained to V2, and any back-pressure at V2 is additive to the pressure setting
in all functions. For safety and compactness, the C1 and C2 ports are gasket mounted on
the actuator.
X PILOT RATIO
13 4:1
SINGLE COUNTERBALANCE,
RELIEF COMPENSATED
A-VBSO-SE-CC-30 08.43.96 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above
the setting, the direct-acting relief function is activated and flow is relieved from C2 to V2.
With pilot pressure at P, the pressure setting is reduced in proportion to the stated ratio,
until opening and allowing flow from C2 to V2. The spring chamber is drained to V2. The
valve applies a balanced piston allowing relief at the valve setting independent of back-
pressure at V2. However, the piloted opening of the valve remains subject to additive
pressure at port V2.
X PILOT RATIO
03 4.2 : 1
A-VBSO-SE-CC-30-PL 08.45.17 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed
away from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises
above the pressure setting flow is relieved from C2 to V2. With pilot pressure at V1–C1,
the pressure setting is reduced in proportion to the stated ratio of the valve, until opening
and allowing flow from C2 to V2. The spring chamber is drained to V2. The valve applies a
balanced piston design allowing relief operation at the valve setting independent of back-
pressure at V2. However, the piloted opening of the valve remains subject to additive
pressure at port V2.
X PILOT RATIO
03 4.2 : 1
SINGLE COUNTERBALANCE,
RELIEF COMPENSATED
A-VBSO-SE-CC-30-PL-FC1 08.45.19 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed
away from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises
above the pressure setting, flow is relieved from C2 to V2. With pilot pressure at V1–C1,
the pressure setting is reduced in proportion to the stated ratio of the valve, until opening
and allowing flow from C2 to V2. The spring chamber is drained to V2. The valve applies
a balanced piston and relief is operated at the valve setting independent of back-pressure
at V2. However, the piloted opening of the valve remains subject to additive pressure at
port V2.
X PILOT RATIO
03 4.2 : 1
A-VBSO-SE-CC-30-PL-FC2 08.45.21 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away
from the piston and flow is allowed from V2 to C2. When pressure at C2 rises above the
setting, flow is relieved from C2 to V2. With pilot pressure at V1–C1, the pressure setting
is reduced in proportion to the stated ratio of the valve, until opening and allowing flow from
C2 to V2. The spring chamber is drained to V2. The valve applies a balanced piston design
allowing relief operation at the valve setting independent of back-pressure at V2. However,
the piloted opening of the valve remains subject to additive pressure at port V2.
X PILOT RATIO
03 4.2 : 1
SINGLE COUNTERBALANCE,
RELIEF COMPENSATED
VBSO-SE-CC 05.41.06 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
When pressure at V2 rises above the spring bias pressure, the check valve poppet is
pushed away from the piston and flow is allowed from V2 to C2. When load pressure at C2
rises above the pressure setting, the relief function is activated and flow is relieved from C2
to V2. With pilot pressure at V1–C1, the pressure setting is reduced in proportion to the
pilot ratio, until opening and allowing flow from C2 to V2. The spring chamber is drained
to V2. The valve applies a balanced piston allowing relief operation at the valve setting
independent of back-pressure at V2. However, the piloted opening of the valve remains
subject to additive pressure at port V2.
X PILOT RATIO
02 8.2 : 1
10 3.2 : 1
A-VBSO-SE-CCAP-33-PL 08.45.86 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed
away from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises
above the pressure setting, the direct-acting, differential area, relief function is activated
and flow is relieved from C2 to V2. With pilot pressure at V1–C1 , the pressure setting is
reduced in proportion to the stated ratio of the valve, until opening and allowing flow from
C2 to V2. The spring chamber is vented to atmosphere allowing operation of all functions
independent of back-pressure at V2.
X PILOT RATIO
13 4:1
15 8:1
A-VBSO-SE-CCAP-33-PL-FC1 08.45.88 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed
away from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises
above the pressure setting, the relief function is activated and flow is relieved from C2
to V2. With pilot pressure at V1–C1, the pressure setting is reduced in proportion to the
pilot ratio, until opening and allowing flow from C2 to V2. The spring chamber is vented
to atmosphere allowing operation of all functions independent of back-pressure at V2. For
better safety and compact assembly, the C1 and C2 ports are gasket mounted directly on
the actuator.
X PILOT RATIO
13 4:1
15 8:1
A-VBSO-SE-CCAP-33-PL-FC2 08.45.92 - X - Y - Z
TECHNICAL DATA
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed
away from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises
above the pressure setting, the relief function is activated and flow is relieved from C2 to
V2. With pilot pressure at V1–C1 , the pressure setting is reduced in proportion to the
pilot ratio, until opening and allowing flow from C2 to V2. The spring chamber is vented
to atmosphere allowing operation of all functions independent of back-pressure at V2. For
better safety and compact assembly, the C2 port is flanged (gasket mounted) directly on
the actuator.
X PILOT RATIO
13 4:1
DUAL COUNTERBALANCE
A-VBSO-DE-78 08.46.11 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve pilot assisted by pressure in the opposite line:
the check section allows free flow into the actuator, then locks the load against reverse
movement; with pilot pressure applied at the line across, the pressure setting of the relief
is reduced in proportion to the stated ratio until opening and allowing controlled reverse
flow. Back-pressure at V1 or V2 is additive to the pressure settings in all functions.
X PILOT RATIO
03 4.1 : 1
A-VBSO-DE-78-FC2 08.46.36 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve pilot assisted by pressure in the opposite line:
the check section allows free flow into the actuator, then holds the load against reverse
movement; with pilot pressure applied at the line across, the pressure setting of the relief
is reduced in proportion to the stated ratio until opening and allowing controlled reverse
flow. Back-pressure at V1 or V2 is additive to the pressure setting in all functions.
X PILOT RATIO
03 4.1 : 1
DUAL COUNTERBALANCE
VBSO-DE-NN 05.42.47 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 6.6 : 1
10 2.9 : 1
VBSO-DE-NN-FC2 05.42.48 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 6.6 : 1
10 2.9 : 1
DUAL COUNTERBALANCE
A-VBSO-DE-30 08.44.07 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve pilot assisted by pressure in the opposite line:
the check section allows free flow into the actuator, then holds the load against reverse
movement; with pilot pressure applied at the line across, the pressure setting of the relief
is reduced in proportion to the stated ratio until opening and allowing controlled reverse
flow. Back-pressure at V1 or V2 is additive to the pressure setting in all functions.
X PILOT RATIO
03 4.2 : 1
A-VBSO-DE-30-FC1 08.44.30 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve pilot assisted by pressure in the opposite line:
the check section allows free flow into the actuator, then holds the load against reverse
movement; with pilot pressure applied at the line across, the pressure setting of the relief is
reduced in proportion to the stated ratio until opening and allowing controlled reverse flow.
Back-pressure at V1 or V2 is additive to the pressure setting in all functions.
X PILOT RATIO
03 4.2 : 1
DUAL COUNTERBALANCE
A-VBSO-DE-30-FC2 08.44.11 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve pilot assisted by pressure in the opposite line:
the check section allows free flow into the actuator, then holds the load against reverse
movement; with pilot pressure applied at the line across, the pressure setting of the relief
is reduced in proportion to the stated ratio until opening and allowing controlled reverse
flow. Back-pressure at V1 or V2 is additive to the pressure setting in all functions.
X PILOT RATIO
03 4.2 : 1
85 11 : 1
A-VBSO-DE-SAF 08.44.60 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve pilot assisted by pressure in the opposite line:
the check section allows free flow into the actuator, then holds the load against reverse
movement; with pilot pressure applied at the line across, the pressure setting of the relief is
reduced in proportion to the stated ratio until opening and allowing controlled reverse flow.
Back-pressure at V1 or V2 is additive to the pressure setting in all functions.
X PILOT RATIO
03 4.2 : 1
DUAL COUNTERBALANCE
VBSO-DE 05.42.01 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 8.2 : 1
10 3.2 : 1
VBSO-DE-FC2 05.42.06 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve pilot assisted by pressure in the opposite line:
the check section allows free flow into the actuator, then holds the load against reverse
movement; with pilot pressure applied at the line across, the pressure setting of the relief is
reduced in proportion to the stated ratio until opening and allowing controlled reverse flow.
Back-pressure at V1 or V2 is additive to the pressure setting in all functions.
X PILOT RATIO
03 8.2 : 1
10 3.2 : 1
DUAL COUNTERBALANCE
VBSO-DE-33 05.44.32 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
It provides static and dynamic control of load by regulating the flow IN and OUT of
the actuator, through ports C1 and C2. This valve module includes 2 sections, each
one composed by a check and a relief valve pilot assisted by pressure in the opposite
line: the check section allows free flow into the actuator, then holds the load against
reverse movement; with pilot pressure applied at the line across, the pressure setting
of the relief is reduced in proportion to the stated ratio until opening and allowing
controlled reverse flow. Back-pressure at V1 or V2 is additive to the pressure setting
in all functions.
X PILOT RATIO
03 4:1
VBSO-DE-33-FC2 05.44.33 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
13 4:1
DUAL COUNTERBALANCE,
RELIEF COMPENSATED
A-VBSO-DE-CC-30 08.44.04 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve with balanced piston, pilot assisted by pressure
in the opposite line: the check section allows free flow into the actuator, then holds the
load against reverse movement; with pilot pressure applied at the line across, the pressure
setting of the relief is reduced in proportion to the stated ratio until opening and allowing
controlled reverse flow. Relief operates at the valve setting independent of back-pressure,
but the piloted opening remains subject to additive pressure at V1 or V2.
X PILOT RATIO
03 4.2 : 1
VBSO-DE-CC 05.42.05 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve with balanced piston, pilot assisted by pressure
in the opposite line: the check section allows free flow into the actuator, then holds the
load against reverse movement; with pilot pressure applied at the line across, the pressure
setting of the relief is reduced in proportion to the stated ratio until opening and allowing
controlled reverse flow. Relief operates at the valve setting independent of back-pressure,
but the piloted opening remains subject to additive pressure at V1 or V2.
X PILOT RATIO
02 8.2 : 1
10 3.2 : 1
A-VBSO-DE-CCAP-33 08.44.94 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve pilot assisted by pressure in the opposite line:
the check section allows free flow into the actuator, then holds the load against reverse
movement; with pilot pressure applied at the line across, the pressure setting of the relief is
reduced in proportion to the stated ratio until opening and allowing controlled reverse flow.
The relief spring chambers are vented to air: relief and piloted opening are independent of
back-pressure at V1 or V2.
X PILOT RATIO
03 4:1
VBSO-DE-CCAP-33-FC2 05.44.31 - X - Y - Z
TECHNICAL DATA
Aluminium body
It provides static and dynamic control of load by regulating the flow IN and OUT of the
actuator, through ports C1 and C2. This valve module includes 2 sections, each one
composed by a check and a relief valve pilot assisted by pressure in the opposite line:
the check section allows free flow into the actuator, then holds the load against reverse
movement; with pilot pressure applied at the line across, the pressure setting of the relief is
reduced in proportion to the stated ratio until opening and allowing controlled reverse flow.
The relief spring chambers are vented to air: relief and piloted opening are independent of
back-pressure at V1 or V2.
X PILOT RATIO
03 4:1
13 4:1
95
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COUNTERBALANCE VALVES
WITH REGENERATIVE FUNCTION
Bosch Rexroth Oil Control manufactures a variety of valves which combine a counterbalance function with regenerative
circuit. They are employed to control cylinders where it is desired to shorten the extension time, without increasing the
pump flow capacity. Often these valves perform also a “dual counterbalance function” on both the full bore and the
cylinder rod side (see scheme), in addition to the regenerative function.
φ = Cylinder Ratio, or
Cylinder bore Area / Cylinder annular Area
π / 4 • D2
φ=
π / 4 • D2 - π / 4 • d2
The cylinder extends when the pump flow is directed to the Full Bore Side (C2) and, from this general scheme, it
can be seen that the cylinder extension is possible only if the by-pass valve (2) is piloted open: in fact, valve (2) is the
counterbalance valve the cylinder annular (rod) side and, since it has pressure both upstream and downstream, it needs
to be of the “fully balanced” or CCAP type. During extension, the total inlet flow to the cylinder (Qt) is sum of the flow
from the pump (Qp) plus the flow from the annular chamber, or regenerated flow (Qr), and the following basic equations
apply:
D2
Total Inlet Flow (Qt ) to the cylinder: Qt = (Qp + Qr ), and (Qt = Qp • )
d2
Qp
Regenerated flow (Qr), or By-Pass through valve (2): Qr =
(φ-1)
Examples:
a) With cylinder ratio φ = 2, Qr = Qp , Regenerated flow = Pump flow, and
Qt = 2 • Qp, Total flow = Twice the pump flow.
In this case, for a given pump flow, the cylinder extension speed doubles compared to the non regenerative circuit:
cylinder extension and retraction speeds become identical.
b) With cylinder ratio φ = 1.5, Qr = 2 • Qp, Regenerated flow = twice the pump flow, and
Qt = 3 • Qp, Total flow = Three times the pump flow.
In this (b) case, for a given pump flow, the cylinder extension speed becomes three times the speed with non
regenerative circuit.
NOTE: the a.m. formulas and the example (b) show the very high level reached by the regenerated flow, compared
to the pump flow, when the cylinder ratio “φ” has values smaller than 2:1 (i.e. when the annular area is larger than 50%
of full bore area, or when the rod diameter is relatively small compared to cylinder diameter).
It is very important to determine the actual potential level of the Qr flow in order to fit pipes and hoses of the correct
size and avoid pressure losses which could be very relevant. For the same reason, it is also advisable to install the
regenerative valves always close to the cylinder in order to have connection hoses and pipes as short as possible.
In many applications it may be desired, or necessary, to have both the following conditions:
a) regenerative mode for quick cylinder extension, and shorter approach times
b) non regenerative mode, with annular chamber dumped to tank,
- either for maximum cylinder thrust, if high force must be developed by the cylinder
- or for lower speed, if fine control becomes necessary.
Bosch Rexroth Oil Control manufactures a variety of valve modules with the above mentioned features. They
can be classified in two main families (1) and (2):
1) pressure sensitive regenerative mode;
2) regenerative mode on demand.
These valve modules automatically shift from regenerative into non regenerative mode at a determined level of
pressure in the line V2 – C2 feeding the cylinder bore:
COUNTERBALANCE VALVES
WITH REGENERATIVE FUNCTION
These valve modules allow motion control at pump flow speed (or low speed) in all conditions, in order to have
always fine control, and allow to engage regenerative the mode for quicker cylinder extension, with shorter
cycle time, when desired and permitted by the load; normally the regenerative mode is engaged manually by
the operator only when the cylinder is extended in empty conditions.
VBSO-DE-CR-78 05.44.58 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
PILOT RATIO
X
Valve 1 Valve 2
03 4:1 4:1
DUAL COUNTERBALANCE
WITH REGENERATIVE FUNCTION
VBSO-DE-CR-30 05.44.83 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
PILOT RATIO
X
Valve 1 Valve 2
03 4.2 : 1 1.9 : 1
VBSO-DE-CR-33 05.44.13 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 4:1
DUAL COUNTERBALANCE
WITH REGENERATIVE FUNCTION,
PRESSURE SENSITIVE
VBSO-DE-CR-EA-33 07.06.2051
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
PILOT RATIO
Valve 1 Valve 2 Valve 3
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
PILOT RATIO
X
Valve 1 Valve 2
03 4:1 4:1
DUAL COUNTERBALANCE
WITH REGENERATIVE FUNCTION
A-VBSO-CR-EA-42 07.06.73.99
TECHNICAL DATA
Max operating pressure: 350 bar (5000 psi)
Steel body
It provides high speed cylinder extension at low pressure operation; the extension speed
increment given by the regenerative function disappears when line pressure in V2 increases
above the pressure threshold needed to pilot open valve (1) which diverts to tank the flow
from the annular chamber. The pilot assisted by-pass counterbalance “fully vented type”
valve (2) provides the regenerative function by feeding into the full bore (C2) the flow
coming out from the annular side (C1). The by-pass valve (2) is piloted by V2 pressure and
is internally vented into V1 which acts as “Tank” line during cylinder extension.
PILOT RATIO
6:1
A-VBSO-CR-EA-42 07.06.7030
TECHNICAL DATA
Steel body
It provides high speed cylinder extension at low pressure operation; the extension speed
increment given by the regenerative function disappears when line pressure in V2 increases
above the pressure threshold needed to pilot open valve (1) which diverts to tank the flow
from the annular chamber. Two pilot assisted by-pass counterbalance “fully vented type”
valves (2 and 3) provide the regenerative function by feeding into the full bore (C2) the
flow coming out from the annular side (C1). The by-pass valves (2 and 3) are piloted by
V2 pressure and are internally vented into V1 which acts as “Tank” line during cylinder
extension.
PILOT RATIO
Valve 1 Valve 2 Valve 3
107
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Bosch Rexroth Oil Control manufactures a variety of valves for pressure, flow and motion control of actuators working
in both forward and reverse direction. A few of these valves are designed to be line mounted on the 2 main hoses, but
many of them are studied to match the port patterns of commercially available hydraulic motors and they can be flanged
onto the motor directly simplifying plumbing and saving space.
This catalogue shows examples of valves for Rexroth A2FE Series and Sauer-Danfoss orbital motors, but the valve range
extends to a number of other motors as well.
Some dual cross-over relief valves have an extra tank port “T” (see scheme) with two check valves to allow oil inlet into
the low pressure line and to make up for any drain or for any exhausted flow. In order to ensure that the motor is always
full, and to avoid cavitation, the “T” port must be connected to a tank line slightly pressurized (at least 5 ÷ 8 bar).
VSDI-30 05.16.03 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
VSDI-30-FM 05.16.33 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
VSDI-30-FM 05.16.17 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
VSDI-80 05.16.01 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
VSDI-VA-80 05.16.05 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
TECHNICAL DATA
Steel body
With relief setting remotely controlled by the joystick pressure (Pil), it provides soft start Flangeable on REXROTH motors A2FE 28-32 series
and smooth braking, besides protecting the motor from shocks induced by changes in
direction. The relief is of the cross over type, and exhausted oil is transferred through the
check valve to the low pressure line (from V1 into V2, or vice-versa) to prevent cavitation. For flow/pressure diagram, see RE00162-02, page
An extra tank port (T), with 2 additional checks, allows to make up for any drain or exhausted AS1.050
flow and ensures that the motor is always full.
X ADJUSTMENTS
03 Hydraulic adjustment
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
03 Hydraulic adjustment
A-VAA-CC-150 08.81.11 - X - Y - Z
TECHNICAL DATA
Steel body
X ADJUSTMENTS
TECHNICAL DATA
Steel body
It relieves the inlet pressure from either one of the supply lines and it protects motors The direct acting relief cartridge has hydraulic
or hydraulic actuators from shocks or pressure surges induced by changes in direction damping and provides enhanced stability at all flows
or by sudden stops. The relief is of the cross over type, and exhausted oil is transferred
through the check valve to the low pressure line (from V1 into V2, or vice-versa) to prevent and pressures.
cavitation. An extra tank port (T), with 2 additional checks, allows to make up for any drain
or exhausted flow and ensures that the motor is always full.
X ADJUSTMENTS
121
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Bosch Rexroth Oil Control manufactures a variety of valves for pressure, flow and motion control of actuators working
in both forward and reverse direction. A few of these valves are designed to be line mounted on the 2 main hoses, but
many of them are studied to match the port patterns of commercially available hydraulic motors and they can be flanged
onto the motor directly simplifying plumbing and saving space.
This catalogue shows examples of valves for Rexroth A2FE Series and Sauer-Danfoss orbital motors, but the valve range
extends to a number of other motors as well.
In a winch circuit the pressure induced by the overrunning load remains constant while lowering and the pilot ratio “R”
can be chosen as high as possible in order to speed up motion and save energy. However it must be considered that
the “pilot pressure” needed to open the counterbalance valve must always be “higher” than the pressure capable to
release the brake (generally 15 ÷ 20 bar). In fact, when lowering starts, the pressure in the pilot line must build-up to
a level capable to release the brake, before opening the counterbalance valve and allowing the motor to start rotating.
With hydraulic motors, the pilot pressure needed to open the counterbalance valve can be calculated by the following
formula:
Pt - Pload
Ppil =
R+1
and the lowest pilot pressure (Ppil) is:
Pt - Pload max
(Ppil min) =
where: R+1
Pt = pressure setting (relief setting)
Pload = load induced pressure
R = pilot ratio
Example:
Pload max = 170 bar (pressure generated by the maximum load capacity)
Pt = 350 bar ( > 1.3 x 170 bar )
R = 8:1 (Pilot ratio)
Brake release pressure: ≥ 17 bar 350 - 170
(Ppil min) = bar = 20 bar > 17 bar
8+1
The selected counterbalance valve, with R = 8 : 1 and Pt = 350 bar, complies with the correct lowering sequence
because the lowest pilot pressure is >17 bar.
If compliance was not met, a different pilot ratio or a different pressure setting should be selected.
A-VBSO-SE-LA-33 08.37.69 - X - Y - Z
TECHNICAL DATA
Max. operating pressure: 350 bar (5000 psi)
Steel body
X PILOT RATIO
13 13 : 1
SINGLE COUNTERBALANCE
WITH BRAKE RELEASE PORT FOR WINCHES
A-VBSO-SE-LA-42 08.37.70 - X - Y - Z
TECHNICAL DATA
Max. operating pressure: 350 bar (5000 psi)
Steel body
X PILOT RATIO
13 13 : 1
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 4.2 : 1
SINGLE COUNTERBALANCE
WITH BRAKE RELEASE PORT FOR WINCHES,
FLANGEABLE TO MOTOR
VBSO-SE-FA-30 05.45.71 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 4.2 : 1
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
When pressure at V2 rises above the spring bias pressure, the check seat is pushed
away from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises Flangeable on REXROTH motors A2FE 45-56-63 series.
above the pressure setting, the direct operated, differential area, relief function is activated
and flow is relieved from C2 to V2. With pilot pressure at V1-C1, the pressure setting is Relief setting: at least 1.3 times the highest expected load.
reduced in proportion to the stated ratio of the valve, until opening and allowing flow from In addition, both the relief setting and the pilot ratio
C2 to V2. The spring chamber is drained to V2, and any back-pressure at V2 is additive to must be determined also in order to achieve building-
the pressure setting in all functions. Through port C3, an incorporated shuttle valve directs up of pilot pressure in V1 high enough to release the
either V1 or V2 line pressure to the spring actuated brake for brake opening. brake prior to any valve opening from C2 to V2.
X PILOT RATIO
03 4:1
SINGLE COUNTERBALANCE
WITH BRAKE RELEASE PORT FOR WINCHES,
FLANGEABLE TO MOTOR
VBSO-SE-FA-RD-30 05.45.24 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 4.2 : 1
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away Flangeable on SAUER-DANFOSS orbital motors
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above OMS-OMSW-OMSS series.
the pressure setting, the direct operated relief function is activated and flow is relieved from
C2 to V2. With pilot pressure at V1-C1, the pressure setting is reduced in proportion to the Relief setting: at least 1.3 times the highest expected load.
stated ratio of the valve, until opening and allowing flow from C2 to V2. The spring chamber is In addition, both the relief setting and the pilot ratio
drained to V2, and any back-pressure at V2 is additive to the pressure setting in all functions. must be determined also in order to achieve building-
Through port C3, an incorporated shuttle valve directs either V1 or V2 line pressure to the
spring actuated brake for brake opening. Through port D, a twin check valve system recovers up of pilot pressure in V1 high enough to release the
any oil drain from the motor and delivers it to either V1 or V2 line, depending on which one brake prior to any valve opening from C2 to V2.
is open to tank.
X PILOT RATIO
03 4.2 : 1
SINGLE COUNTERBALANCE
WITH BRAKE RELEASE PORT FOR WINCHES,
FLANGEABLE
A-VBSO-SE-FA-42 08.45.38 - X - Y - Z
TECHNICAL DATA
Max. pressure: 350 bar (5000 psi)
Steel body
When pressure at V2 rises above the spring bias pressure, the check seat is pushed away Relief setting: at least 1.3 times the highest expected load.
from the piston and flow is allowed from V2 to C2. When load pressure at C2 rises above In addition, both the relief setting and the pilot ratio
the pressure setting, the direct operated, differential area, relief function is activated and must be determined also in order to achieve building-
flow is relieved from C2 to V2. With pilot pressure at P, the pressure setting is reduced up of pilot pressure in P high enough to release the
in proportion to the stated ratio of the valve, until opening and allowing flow from C2 to
V2. The spring chamber is drained to V2, and any back-pressure at V2 is additive to the brake prior to any valve opening from C2 to V2.
pressure setting in all functions. Through port C3, an incorporated shuttle valve directs
either P or V2 line pressure to the spring actuated brake for brake opening.
X PILOT RATIO
13 13 : 1
TECHNICAL DATA
Max. pressure: 350 bar (5000 psi)
Steel body
X PILOT RATIO
13 13 : 1
133
液压品牌之家论坛 www.yeya-home.com
Bosch Rexroth Oil Control manufactures a variety of valves for pressure, flow and motion control of actuators working
in both forward and reverse direction. A few of these valves are designed to be line mounted on the 2 main hoses, but
many of them are studied to match the port patterns of commercially available hydraulic motors and they can be flanged
onto the motor directly simplifying plumbing and saving space.
This catalogue shows examples of valves for Rexroth A2FE Series and Sauer-Danfoss orbital motors, but the valve range
extends to a number of other motors as well.
A-VBSO-DE-VF-30 08.44.10 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic motion control by regulating the flow IN and OUT of the hydraulic
motor, through ports C1 and C2. It includes 2 sections, each one composed by a check and
a relief valve pilot assisted by pressure in the opposite line: the check allows free flow into
the motor, then locks and prevents reverse movement. With pilot pressure applied at the line
across, the pressure setting of the relief is reduced in proportion to the stated ratio until opening
and allowing controlled reverse motion. With motor turning and without pilot pressure, the relief
function builds up back-pressure at the motor port in order to stop the motion. Back-pressure
at V1 or V2 is additive to the pressure setting in all functions. Through port C3, a shuttle valve
directs either V1 or V2 line pressure to the spring actuated brake for brake releasing.
X PILOT RATIO
03 4.2 : 1
85 11 : 1
DUAL COUNTERBALANCE
WITH BRAKE RELEASE PORT
VBSO-DE-VF-30-FM 06.02.08.052
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
It provides static and dynamic motion control by regulating the flow IN and OUT of the hydraulic Flangeable on REXROTH motors A2FE 28-32 series.
motor, through ports C1 and C2. It includes 2 sections, each one composed by a check and
a relief valve pilot assisted by pressure in the opposite line: the check allows free flow into Relief setting: at least 1.3 times the highest expected load.
the motor, then locks and prevents reverse movement. With pilot pressure applied at the line In addition, both the relief setting and the pilot ratio
across, the pressure setting of the relief is reduced in proportion to the stated ratio until opening must be determined in order to achieve building-up of
and allowing controlled reverse motion. With motor turning and without pilot pressure, the relief
function builds up back-pressure at the motor port in order to stop the motion. Back-pressure pilot pressure in V1 or V2 high enough to release the
at V1 or V2 is additive to the pressure setting in all functions. Through port C3, a shuttle valve brake prior to any valve opening.
directs either V1 or V2 line pressure to the spring actuated brake for brake releasing.
PILOT RATIO
11 : 1
VBSO-DE-VF-30-VSDI-FM 06.03.01 - X
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
019 4.2 : 1
059 11 : 1
DUAL COUNTERBALANCE
WITH BRAKE RELEASE PORT
VBSO-DE-VF-30-FM 06.03.01 - X
TECHNICAL DATA
Operating pressure: 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
013 4.2 : 1
023 11 : 1
VBSO-DE-VF-30-VSDI-FM 06.03.01 - X
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
018 4.2 : 1
064 11 : 1
DUAL COUNTERBALANCE
WITH BRAKE RELEASE PORT
VBSO-DE-VF-30-VSDI-FM 06.03.01 - X
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
It provides static and dynamic motion control by regulating flow and pressure IN and OUT of Flangeable on SAUER-DANFOSS orbital motors
the hydraulic motor at ports C1 and C2. It includes 2 motion control sections (ref. 2), each one OMS series.
composed by a check and a relief valve pilot assisted by pressure in the opposite line: the check
allows free flow into the motor, then locks and prevents reverse movement. With pilot pressure Relief setting: at least 1.3 times the highest expected load.
applied at the line across, the pressure setting of the relief is reduced in proportion to the stated
ratio until opening and allowing controlled reverse motion. It also includes 2 cross-over direct In addition, both the relief setting and the pilot ratio
operated relief sections (ref. 1) which control inlet pressure at starting and motor outlet pressure at must be determined in order to achieve building-up of
stopping. Back-pressure at V1 or V2 is additive to the pressure settings in all functions. Through pilot pressure in V1 or V2 high enough to release the
port C3, a shuttle valve directs either V1 or V2 line pressure to the spring actuated brake for brake brake prior to any valve opening.
releasing.
X PILOT RATIO
014 4.2 : 1
017 11 : 1
VBSO-DE-VF-30-FM 06.02.08.061
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
PILOT RATIO
11 : 1
DUAL COUNTERBALANCE
WITH BRAKE RELEASE PORT
A-VBSN-DE-VF-12A-FM 08.46.35 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic motion control by regulating flow and pressure IN and OUT of the Relief setting: at least 1.3 times the highest expected load.
hydraulic motor at ports C1 and C2. It includes 2 motion control sections (ref. 1 - 2), each one
composed by a check and a relief valve pilot assisted by pressure in the opposite line: the check
allows free flow into the motor, then locks and prevents reverse movement. With pilot pressure applied
at the line across, the pressure setting of the relief is reduced in proportion to the stated ratio until
opening and allowing controlled reverse motion. With motor turning and without pilot pressure, the
relief function builds up back-pressure at the motor port in order to stop the motion. Back-pressure at
V1 or V2 is additive to the pressure settings in all functions. A shuttle valve directs either V1 or V2 line
pressure to reducer cartridge (3) and provides “low/constant” pressure for brake releasing through
port C3.
X PILOT RATIO
10 8:1
A-VBSN-DE-VF-20A-FM 08.46.32 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic motion control by regulating flow and pressure IN and OUT of the
hydraulic motor at ports C1 and C2. It includes 2 motion control sections (ref. 1 - 2), each one Relief setting of valves 1 and 2: at least 1.3 times the
composed by a check and a relief valve pilot assisted by pressure in the opposite line: the check highest expected load.
allows free flow into the motor, then locks and prevents reverse movement. With pilot pressure applied
at the line across, the pressure setting of the relief is reduced in proportion to the stated ratio until
opening and allowing controlled reverse motion. With motor turning and without pilot pressure, the
relief function builds up back-pressure at the motor port in order to stop the motion. Back-pressure at
V1 or V2 is additive to the pressure settings in all functions. A shuttle valve directs either V1 or V2 line
pressure to reducer cartridge (3) and provides “low/constant” pressure for brake releasing through
port C3.
X PILOT RATIO
03 4:1
DUAL COUNTERBALANCE
WITH BRAKE RELEASE PORT
A-VBSN-DE-VF-20A-FM 08.46.33 - X - Y - Z
TECHNICAL DATA
Steel body
It provides static and dynamic motion control by regulating flow and pressure IN and OUT of the
hydraulic motor at ports C1 and C2. It includes 2 motion control sections (ref. 1-2), each one Relief setting: at least 1.3 times the highest expected load.
composed by a check and a relief valve pilot assisted by pressure in the opposite line: the check
allows free flow into the motor, then locks and prevents reverse movement. With pilot pressure
applied at the line across, the pressure setting of the relief is reduced in proportion to the stated
ratio until opening and allowing controlled reverse motion. With motor turning and without pilot
pressure, the relief function builds up back-pressure at the motor port in order to stop the motion.
Back-pressure at V1 or V2 is additive to the pressure settings in all functions. A shuttle valve
directs either V1 or V2 line pressure to reducer cartridge (3) and provides “low/constant” pressure
for brake releasing through port C3.
X PILOT RATIO
03 4:1
10 8:1
145
液压品牌之家论坛 www.yeya-home.com
MOTION CONTROL
Bosch Rexroth Oil Control manufactures a variety of valves for pressure, flow and motion control of actuators working
in both forward and reverse direction. A few of these valves are designed to be line mounted on the 2 main hoses, but
many of them are studied to match the port patterns of commercially available hydraulic motors and they can be flanged
onto the motor directly simplifying plumbing and saving space.
This catalogue shows examples of valves for Rexroth A2FE Series and Sauer-Danfoss orbital motors, but the valve range
extends to a number of other motors as well.
A – Free flow into the motor through the check valves from both the
main supply lines.
C – Locking of the motor by locking the reverse flow at both the motor
ports, when the directional valve is in central position, or the pump is
stopped.
“VF” version: it allows direct control of the mechanical parking brake, with the pressure delivered by a shuttle valve
through “C3” port. If it is necessary to limit the pressure to the brake, a pressure reducer cartridge may be incorporated
into the valve between the shuttle and C3.
Pt - Pload
Ppil =
R+1
Pt - Pload max
(Ppil min) =
R+1
“VF” version
where:
Pt = pressure setting (relief setting)
Pload = load induced pressure
R = pilot ratio
Example:
Pload max = 170 bar (maximum expected load induced pressure)
Pt = 325 bar ( > 1.3 x 170 bar )
R = 8:1 (Pilot ratio)
Brake release pressure: ≥ 17 bar
325 - 170
(Ppil min) = bar = 17.2 bar > 17 bar
8+1
The selected motion control valve, with R = 8 : 1 and Pt = 325 bar, complies with the correct lowering sequence
because the lowest pilot pressure is 17.2 bar > 17 bar: also with the highest load capacity, the holding brake is released
before any motion of the hydraulic motor is started.
If compliance is not met, a different pilot ratio or a different pressure setting must be selected.
NOTE: for proper control of the parking brake, it is often necessary to add devices designed to delay the brake engagement
after bringing the control spool in central position, until the motion has reached a definite full stop, without delaying the
brake release at start (see scheme).
MOTION CONTROL
“PDRM” version: it has relief cartridges with two different pressure settings, both separately adjustable:
b) low pressure setting for smooth braking during stopping (oil flow from C1 or C2), when the directional control valve
is brought into the central position.
VAA-B-SICN-ST-50 05.71.44 - X - 02 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
37 9.1 : 1
MOTION CONTROL
VAA-B-SICN-ST-150 05.71.44 - X - 04 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 7.6 : 1
10 3:1
VAA-B-SICN-ST-250 05.71.44 - X - 05 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 8:1
10 2.8 : 1
MOTION CONTROL
WITH BRAKE RELEASE PORT
VAA-B-SICN-ST-VF-50 05.71.45 - X - 02 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
37 9.1 : 1
VAA-B-SICN-ST-VF-150 05.71.45 - X - 04 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 7.6 : 1
10 3:1
MOTION CONTROL
WITH BRAKE RELEASE PORT
VAA-B-SICN-ST-VF-250 05.71.45 - X - 05 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 8:1
10 2.8 : 1
VAA-B-SICN-ST-PDRM-50 05.71.46 - X - 02 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
37 9.1 : 1
300 (4350)
35 100-350 (1450-5000) 100 (1450)
120* (1740*)
03.51.01.059 yellow
MOTION CONTROL
DUAL SETTING
VAA-B-SICN-ST-PDRM-150 05.71.46 - X - 04 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 7.6 : 1
VAA-B-SICN-ST-PDRM-250 05.71.46 - X - 05 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 8:1
VAA-B-SICN-ST-PDRM-VF-50 05.71.47 - X - 02 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
37 9.1 : 1
300 (4350)
35 100-350 (1450-5000) 100 (1450)
120* (1740*)
03.51.01.059 yellow
VAA-B-SICN-ST-PDRM-VF-150 05.71.47 - X - 04 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 7.6 : 1
VAA-B-SICN-ST-PDRM-VF-250 05.71.47 - X - 05 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X PILOT RATIO
03 8:1
161
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Bosch Rexroth Oil Control manufactures a complete range of check and metering valves, controlled by remote pilot
pressure, designed for protection systems against hose failure for boom cylinders of hydraulic excavators. If
chosen and calibrated to match the operating conditions of the excavator’s hydraulic system, these valve modules can
lock and meter down the oil flow in the event of hose failure. Consequently, they become important components of
“load lowering systems” for excavators and earth moving equipment which comply with the requirements of the
European Standard EN 474 (ISO 8643), when the machines are employed to lift and handle “suspended loads”.
These valves are available in different sizes: the smallest ones, designed for small machines, can be pipe mounted
close to the boom cylinders, the larger ones, designed for medium and large machines, are optimized to match the port
patterns (mostly SAE type flanges) and the space available at the cylinder inlets; they can be flange mounted onto the
cylinder directly, simplifying plumbing, saving space and increasing safety.
1) Principles of operation
The schemes shown indicate a flangeable version valve in its 4 main working configurations: the same principles apply
also to the pipe mounted valves.
The rear surface of the pilot piston, together with the main spring housing, are drained trough the “T” port to tank: the
drained flow is negligible, and, for correct operation, it must be connected to a “low pressure” tank line, possibly the
same tank line of the hydraulic joystick/servo-control system.
The “flange” mounted valves are symmetrical: the same valve can be fitted on the right or left hand cylinder. Instead the
“pipe” mounted valves are available as right hand version (A-VBC-DX…) and left hand version (A-VBC-SX…): the overall
dimensions are shown in the relevant data sheet of this catalogue, and the proper version must be chosen according to
the space available on the machine.
Here is a complete layout showing 2 check and metering valves flange mounted to “paired cylinders”.
Summary of connections:
The “E” ports are “restricted” to limit the eventual oil leakage in case of line rupture, as specified by ISO 8643.
This scheme includes a tap to open the E – E line to tank and to allow Emergency Boom Lowering, in case of loss of
hydraulic power.
On each valve, the ports not used are blanked-off by threaded plugs supplied together with the valves.
IMPORTANT NOTE: the explanations and the schemes here shown are given only for a general understanding of this
valve range. More details are available in each data sheet of this catalogue, but, in case of new installations, for the final
choice of the Check and Metering Valve, its pressure settings, its performance characteristics, etc., please consult the
Bosch Rexroth Oil Control Service Network.
A-VBC-78-DX 08.49.29 - X - Y - Z
TECHNICAL DATA
Max. operating pressure: 420 bar (6000 psi)
Steel body
X ADJUSTMENTS
A-VBC-78-SX 08.49.30 - X - Y - Z
TECHNICAL DATA
Steel body
X ADJUSTMENTS
A-VBC-90-DX 08.47.97 - X - Y - Z
TECHNICAL DATA
Steel body
X ADJUSTMENT
inner hex.
00 socket screw
protected by locking nut
A-VBC-90-SX 08.47.96 - X - Y - Z
TECHNICAL DATA
Steel body
X ADJUSTMENT
inner hex.
00 socket screw
protected by locking nut
A-VBC-33-DX 08.49.24 - X - Y - Z
TECHNICAL DATA
Steel body
X ADJUSTMENTS
A-VBC-33-SX 08.49.25 - X - Y - Z
TECHNICAL DATA
Steel body
X ADJUSTMENTS
A-VBC-90-FC 08.47.83 - X - Y - Z
TECHNICAL DATA
Max. operating pressure: 420 bar (6000 psi)
Steel body
X ADJUSTMENTS
A-VBC-33-FC 08.49.26 - X - Y - Z
TECHNICAL DATA
Max. operating pressure: 420 bar (6000 psi)
Steel body
X ADJUSTMENTS
A-VBC-33-FC 08.47.84 - X - Y - Z
TECHNICAL DATA
Max. operating pressure: 420 bar (6000 psi)
Steel body
X ADJUSTMENTS
A-VBC-42-FC 08.47.85 - X - 72 - Z
TECHNICAL DATA
Max. operating pressure: 420 bar (6000 psi)
Steel body
X ADJUSTMENTS
A-VBC-42-FC 08.47.85 - X - 73 - Z
TECHNICAL DATA
Max. operating pressure: 420 bar (6000 psi)
Steel body
X ADJUSTMENTS
A-VBC-42-FC 08.47.85 - X - 64 - Z
TECHNICAL DATA
Max. operating pressure: 420 bar (6000 psi)
Steel body
X ADJUSTMENTS
177
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FLOW REGULATORS
Bosch Rexroth Oil Control manufactures a wide range of flow control valves: a few are simple flow restrictors, but,
most of them are in-line two or three-ported pressure compensated flow regulators, which meter the flow irrespective of
changes in downstream pressure. According to their performance, they can be classified as follows:
A) FLOW RESTRICTORS
In line two-ported restrictors: they work like a tap, with fixed or adjustable opening, and the
flow depends from the pressure drop between inlet and outlet. Often, they incorporate a
reverse flow check, like shown by the scheme.
2) A special version of these three-ported flow regulators has been developed into a “full
range” of Heavy Duty Priority Flow Controls: they supply a priority pressure compensated
flow on demand (normally controlled by a switch), and they incorporate a pressure relief
control for the priority outlet.
They are fitted to existing hydraulic systems to power additional hydraulic tools or attachments
with a constant, pressure compensated flow (ex.: hydraulic hammers).
VF-MF 04.46.03.00 - Y - Z
TECHNICAL DATA
Steel body
Through a fixed, calibrated orifice, it restricts the flow from B to A. Free flow is permitted
from A to B when pressure overcomes the spring bias of the check function.
PORT SIZE
Z 09 06 00 07 10 12 11 03 08 05 01 Y
A-B
Calibrated
0.3* 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.3 1.5 1.75
09 G 1/4
orifice Ø
mm (.012*) (.016) (.020) (.024) (.028) (.032) (.035) (.039) (.051) (.059) (.069)
(hinches)
FLOW REGULATOR,
2-WAY, PRESSURE COMPENSATD
VRFC2 0M.22.03 - X - 97
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
E-R
G 3/8
VRFC2 0M.22.03 - X - Y
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
Y
E-R
02 G 3/8
03 G 1/2
04 G 3/4
05 G1
FLOW REGULATOR,
2-WAY, PRESSURE COMPENSATED
VRFC2-L 0M.22.03.50 - Y
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
ADJUSTMENTS
PORT SIZE
Y
E-R
02 G 3/8
03 G 1/2
04 G 3/4
A-VRFC2 0M.B2.03 - X - Y
TECHNICAL DATA
Steel body
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
Y
E-R
02 G 3/8
03 G 1/2
04 G 3/4
05 G1
FLOW REGULATOR,
2-WAY, PRESSURE COMPENSATED,
CHECK VALVE FOR FREE REVERSE FLOW
VRFC2-VU 0M.24.03 - X - Y
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
Y
E-R
02 G 3/8
03 G 1/2
04 G 3/4
05 G1
VRFC3 0M.32.03 - X - 97
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
E-R-T
G 3/8
FLOW REGULATOR,
3-WAY, PRESSURE COMPENSATED
VRFC3 0M.32.03 - X - Y
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
Y
E-R-T
02 G 3/8
03 G 1/2
04 G 3/4
VRFC3 0M.32.03 - X - 05
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
E-R-T
G1
FLOW REGULATOR,
3-WAY, PRESSURE COMPENSATED
VRFC3-L 0M.32.03.50 - Y
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
A constant flow rate, regardless of system pressures, is established from E to R, while a
minimum pressure differential of appr. 5 bar (70 psi) exists between the two ports. Input
flow supplied to E in excess of the regulated output at R is by-passed to T. Output flow can
be varied from closed to the nominal maximum rating for the valve. Reverse flow from R to E
is limited by the selected opening of the restrictor and is not pressure compensated. Flow
from T to E or from T to R is not possible. Increasing or decreasing inlet flow may cause
slight increase or decrease of Regulated flow.
ADJUSTMENTS
PORT SIZE
Y
E-R-T
02 G 3/8
03 G 1/2
04 G 3/4
A-VRFC3 0M.C2.03 - X - Y
TECHNICAL DATA
Steel body
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
Y
E-R-T
03 G 1/2
04 G 3/4
FLOW REGULATOR,
3-WAY, PRESSURE COMPENSATED
A-VRFC3 0M.C2.03 - X - 05
TECHNICAL DATA
Steel body
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
E-R-T
G1
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
A constant flow rate, regardless of system pressures, is established from E to R, while a
minimum pressure differential of appr. 5 bar (70 psi) exists between the two ports. Input
flow supplied to E in excess of the regulated output at R is by-passed to T. Output flow can Flow range adjustment: 0 - 3 turns
be varied from closed to the nominal maximum rating for the valve. Reverse flow from R to E
is limited by the selected opening of the restrictor and is not pressure compensated. Flow
from T to E or from T to R is not possible. Increasing or decreasing inlet flow may cause
slight increase or decrease of Regulated flow.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
Y
E-R-T
02 G 3/8
03 G 1/2
FLOW REGULATOR,
3-WAY, PRESSURE COMPENSATED,
CHECK VALVE FOR FREE REVERSE FLOW
VRFC3-VU 0M.39.03 - X - 04
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
E-R-T
G 3/4
TECHNICAL DATA
Max. pressure: 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
A constant pressure compensated flow rate is established from E to R, while a minimum fatigue life expected in the specific application. If in doubt,
pressure differential of appr. 5 bar (70 psi) exists between the two ports. Input flow consult our Service Network.
supplied to E in excess of the regulated output at R is by-passed to T. Output flow can be
varied from closed to the nominal maximum rating for the valve. The valve module includes Flow range adjustment: 0 - 3 turns
a small pilot relief cartridge which senses the pressure of the Regulated flow and diverts it
to tank if the maximum allowed pressure is reached. Reverse flow from R to E is limited by
the selected opening of the restrictor and is not pressure compensated. Flow from T to E
or from T to R is not permitted.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
Y
E-R-T
02 G 3/8
03 G 1/2
04 G 3/4
05 G1
FLOW REGULATOR,
3-WAY, PRESSURE COMPENSATED,
WITH RELIEF
VRFC3-VS 0M.33.03.50 - Y
TECHNICAL DATA
Operating pressure: 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
A constant pressure compensated flow rate is established from E to R, while a minimum
consult our Service Network.
pressure differential of appr. 5 bar (70 psi) exists between the two ports. Input flow
supplied to E in excess of the regulated output at R is by-passed to T. Output flow can be
varied from zero (Closed) to the nominal maximum rating for the valve (Open). The valve
module includes a small pilot relief cartridge which senses the pressure of the Regulated
flow and diverts it to tank if the maximum allowed pressure is reached. Reverse flow from R
to E is limited by the selected opening of the lever controlled restrictor and is not pressure
compensated. Flow from T to E or from T to R is not permitted.
ADJUSTMENTS
PORT SIZE
Y
E-R-T
02 G 3/8
03 G 1/2
04 G 3/4
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
A constant pressure compensated flow rate is established from E to R, while a minimum
pressure differential of appr. 5 bar (70 psi) exists between the two ports. Input flow
supplied to E in excess of the regulated output at R is by-passed to T. Output flow can Flow range adjustment: 0 - 3 turns
be varied from closed to the nominal maximum rating of the valve and it can be dumped
to Tank in two ways: 1) by a N.O. solenoid cartridge which determines Regulated flow Pressure drop from E-T: cracking pressure 6 bar (90 psi),
dumping when de-energized; 2) by a pilot relief cartridge which determines Regulated flow full flow 12 bar (175 psi)
dumping if the maximum allowed pressure is reached. Reverse flow from R to E is limited
by the selected opening of the restrictor and is not pressure compensated. Flow from T to
E or from T to R is not permitted. The coil must be ordered separately
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
Y
E-R-T
03 G 1/2
04 G 3/4
05 G1
FLOW REGULATOR,
3-WAY, PRESSURE COMPENSATED,
WITH RELIEF AND SOLENOID BY-PASS
VRFC3-VS-BPE 0M.38.03 - X - Y
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
A constant pressure compensated flow rate is established from E to R, while a minimum consult our Service Network.
pressure differential of appr. 5 bar (70 psi) exists between the two ports. Input flow supplied
to E in excess of the regulated output at R is by-passed to T. Regulated flow can be varied
from closed to the nominal maximum rating of the valve and its pressure is controlled by a Flow range adjustment: 0 - 3 turns
relief cartridge which will dump to Tank the output flow if the maximum pressure is reached.
A normally open solenoid cartridge by-passes all Inlet flow to tank when de-energized. The coil must be ordered separately
Reverse flow from R to E is limited by the selected opening of the restrictor and is not
pressure compensated. Flow from T to R is not permitted.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
Y
E-R-T
02 G 3/8
03 G 1/2
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
A constant pressure compensated flow rate is established from E to R, while a minimum fatigue life expected in the specific application. If in doubt,
pressure differential of appr. 5 bar (70 psi) exists between the two ports. Input flow supplied consult our Service Network.
to E in excess of the regulated output at R is by-passed to T. Regulated flow can be varied
from closed to the nominal maximum rating of the valve and its pressure is controlled by a
relief cartridge which will dump to Tank the output flow if the maximum pressure is reached. Weight: 2.30 kg (5.1 lbs)
A normally open solenoid cartridge by-passes all Inlet flow to tank when de-energized.
Reverse flow from R to E is limited by the selected opening of the restrictor and is not
pressure compensated. Flow from T to R is not permitted. Flow range adjustment: 0 - 3 turns
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
E-R-T
G 3/4
FLOW REGULATOR,
3-WAY, COMBINATION TYPE, PRESSURE COMPENSATED
VRFC3C 0M.42.03 - X - Y
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
A constant priority flow, regardless of system pressures, is established from E to P, while
a minimum pressure differential of appr. 5 bar (70 psi) exists between the two ports. While Flow range adjustment: 0 - 3 turns
the regulated priority flow from P is used in the priority circuit, the flow supplied to E
in excess of priority is by-passed to B port and can be sent to power other actuators.
Priority flow can be varied from closed to the nominal maximum rating of the valve. Reverse
flow from P to E is limited by the selected opening of the restrictor and is not pressure
compensated. Reverse flow from B is not permitted.
X ADJUSTMENTS
40 Graduated handknob
PORT SIZE
Y
E-B-P
02 G 3/8
03 G 1/2
04 G 3/4
05 G1
A-VRFC3C 0M.D2.03 - X - Y
TECHNICAL DATA
Steel body
X ADJUSTMENTS
PORT SIZE
Y
E-B-P
04 G 3/4
05 G1
FLOW REGULATOR,
3-WAY, COMBINATION TYPE, PRESSURE COMPENSATED
VRFC3C 0M.42.03.50 - Y
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
A constant priority flow, regardless of system pressures, is established from E to P, while a
minimum pressure differential of appr. 5 bar (70 psi) exists between the two ports. While
the regulated priority flow from P is used in the priority circuit, the flow supplied to E in
excess of priority is by-passed to port B and can be sent to power other actuators. Priority
flow can be varied from zero (Closed) to the nominal maximum rating for the valve (Open).
Reverse flow from P to E is limited by the selected opening of the restrictor and is not
pressure compensated. Reverse flow from B is not permitted.
ADJUSTMENTS
PORT SIZE
Y
E-B-P
02 G 3/8
03 G 1/2
04 G 3/4
TECHNICAL DATA
Max operating pressure: 350 bar (5000 psi)
32 5 40 54.5 35.5 38 56.5 29.5 50 130 76 8.5 73 12.5 60 41 34 90 8.5 G 1/2 3.4 (7.5)
(1.26) (.2) (1.58) (2.15) (1.4) (1.5) (2.22) (1.16) (1.97) (5.12) (2.99) (.34) (2.87) (.49) (2.36) (1.61) (1.34) (3.54) (.34)
Weight
S2 S1 S L6 L5 L4 L3 L2 L1 L I H6 H5 H4 H3 H2 H1 H F Y kg (lbs)
Bosch Rexroth Oil Control S.p.a STANDARD CONFIGURATION page 1/4 RE 00171/02.07
201
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Bosch Rexroth Oil Control S.p.a STANDARD CONFIGURATION page 2/4 RE 00171/02.07
202
3-WAY HEAVY DUTY FLOW CONTROL,
WITH PRESSURE COMPENSATED AND
SOLENOID CONTROLLED PRIORITY FLOW
A-VRFC3C-VEI-VS 0M.43.20.80
The FLOW CONTROL VALVES series “A-VRFC3C-VEI-VS” are 3 way, with one inlet “P” and two outlets
“A” and “B”, the first outlet “A” being priority, pressure compensated type, with pressure relief valve and
available on demand through a solenoid cartridge; the second outlet “B” is the by-pass for all flow in excess
of what demanded by priority. Both flows from “A” and “B” ports can be employed to power different functions
of the machine.
These valves provide a simple and efficient way to power hydraulic tools (such as hydraulic hammers) from the
existing hydraulic system, without any need to modify the directional control valve.
Applications
They allow the simultaneous operations, independently from the respective working pressures, of both the
hydraulic actuator powered by the priority outlet “A”, and of the normal functions of the machine (traction, slewing,
cylinder motions, etc.) supplied by the main directional valve through the by-pass outlet “B”.
Bosch Rexroth Oil Control S.p.a STANDARD CONFIGURATION page 3/4 RE 00171/02.07
203
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Ordering code: OD.02.17 - X - Y - Z COILS Attention: indicated coils fit every hammer valve versions
TECHNICAL DATA
Weight: 0.180 kg (0.4 lbs)
Encapsulating material: IXEF
Heat insulation Class H: 180°C (356°F)
Ambient temperature range: -30/+60°C (-86/+140°F)
Inlet voltage fluctuations must not exceed ±10% of nominal voltage to obtain correct
operation and long life coils.
SPARE PARTS
SOLENOID CARTRIDGE RELIEF CARTRIDGE
Port size Ordering code Port size Ordering code
0M.43.20.80.03.20 0M.43.20.80.03.20
0M.43.20.80.03.35 0M.43.20.80.04.20
OD.15.02.18.1A.S0.000 04.11.48.03.56.20
0M.43.20.80.04.20 0M.43.20.80.05.20
0M.43.20.80.04.35 0M.43.20.80.06.20
0M.43.20.80.05.20 0M.43.20.80.03.35
0M.43.20.80.05.35 0M.43.20.80.04.35
OD.13.20.67.39.00.000 04.11.48.03.56.35
0M.43.20.80.06.20 0M.43.20.80.05.35
0M.43.20.80.06.35 0M.43.20.80.06.35
Bosch Rexroth Oil Control S.p.a STANDARD CONFIGURATION page 4/4 RE 00171/02.07
204
5-WAY HEAVY DUTY FLOW CONTROL, WITH PRESSURE
COMPENSATED AND SOLENOID CONTROLLED
PRIORITY FLOW, FOR TWO PUMPS SYSTEMS
A-VRFC3C-VEI-VS 0M.43.12.80 - Y - Z
TECHNICAL DATA
Max operating pressure: 350 bar (5000 psi)
21 4.5 69 53.5 38 35.5 56.5 28.5 50 129.5 73 8.5 63 13.5 60 38 34 100 9 26 33 73.5 6.5
G 1/2
(.83) (.18) (2.72) (2.11) (1.5) (1.4) (2.22) (1.12) (1.97) (5.1) (2.87) (.34) (2.48) (.53) (2.36) (1.5) (1.34) (3.94) (.35) (1.02) (1.3) (2.89) (14.3)
Weight
S2 S1 S L6 L5 L4 L3 L2 L1 L I H6 H5 H4 H3 H2 H1 H F G M N Y Kg (lbs)
05 G1 G 1-1/4 G 1/4 300 (79) 300 (79) 390 (103) approx. 46 (12.15)
Bosch Rexroth Oil Control S.p.a 2-PUMPS CIRCUIT CONFIGURATION page 1/4 RE 00171/02.07
205
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Bosch Rexroth Oil Control S.p.a 2-PUMPS CIRCUIT CONFIGURATION page 2/4 RE 00171/02.07
206
5-WAY HEAVY DUTY FLOW CONTROL, WITH PRESSURE
COMPENSATED AND SOLENOID CONTROLLED
PRIORITY FLOW, FOR TWO PUMPS SYSTEMS
A-VRFC3C-VEI-VS 0M.43.12.80
The FLOW CONTROL VALVES code 0M.43.12.80 are 3 way, with two separate inlets P1 and P2 and
three outlets “A” and “B1” and “B2”, the first outlet “A” being priority, pressure compensated type, with
pressure relief valve, and available on demand through a solenoid cartridge; the second and third outlets “B1”
and “B2” are the by-pass for all flow in excess of what demanded by priority. All flows from “A”, “B1” and “B2”
ports can be employed to power different functions of the machine.
These valves provide a simple and efficient way to power hydraulic tools (such as hydraulic hammers) from the
existing hydraulic system, without any need to modify the directional control valve.
Applications
They allow the simultaneous operations, independently from the respective working pressures, of both the
hydraulic actuator powered by the priority outlet “A”, and of the normal functions of the machine (traction, slewing,
cylinder motions, etc.) supplied by the main directional valve through the by-pass outlet “B1” and “B2”.
Bosch Rexroth Oil Control S.p.a 2-PUMPS CIRCUIT CONFIGURATION page 3/4 RE 00171/02.07
207
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Ordering code: OD.02.17 - X - Y - Z COILS Attention: indicated coils fit every hammer valve versions
TECHNICAL DATA
Weight:0.180 kg (0.4 lbs)
Encapsulating material: IXEF
Heat insulation Class H: 180°C (356°F)
Ambient temperature range: -30/+60°C (-86/+140°F)
Inlet voltage fluctuations must not exceed ±10% of nominal voltage to obtain correct
operation and long life coils.
SPARE PARTS
SOLENOID CARTRIDGE RELIEF CARTRIDGE
Port size Ordering code Port size Ordering code
0M.43.12.80.03.20 0M.43.12.80.03.20
0M.43.12.80.03.35
OD.15.02.18.1A.S0.000 0M.43.12.80.04.20 04.11.48.03.56.20
0M.43.12.80.04.20
0M.43.12.80.04.35 0M.43.12.80.05.20
0M.43.12.80.05.20 0M.43.12.80.03.35
Bosch Rexroth Oil Control S.p.a 2-PUMPS CIRCUIT CONFIGURATION page 4/4 RE 00171/02.07
208
FLOW DIVIDER, COMBINER
DRF 0M.51.03.90.02 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
This valve gives division of input flow from V to C1-C2, and re-combines flows in reverse For any chosen inlet flow capacity (refer to table Z),
direction from C1-C2 to V. The ratio between the flows through C1 and through C2 is the slippage, or the difference from theoretical value
maintained constant (typically 50% / 50%) over a wide range of pressure variations and of between the divided flows, depends from the inlet
pressure imbalance in order to synchronize the motion of 2 actuators in both forward and
reverse directions. In flow division mode, should either C1 or C2 be blocked, approximately flow, and is lowest in the top portion of the selected
1÷2% of the available flow can be forced through the port still open. range: generally it never exceeds ± 3%.
PORT SIZE
V C1 - C2
G 3/8 G 3/8
Z INLET CAPACITY
DRF 0M.51.03.90.03 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
This valve gives division of input flow from V to C1-C2, and re-combines flows in reverse For any chosen inlet flow capacity (refer to table Z),
direction from C1-C2 to V. The ratio between the flows through C1 and through C2 is the slippage, or the difference from theoretical value
maintained constant (typically 50% / 50%) over a wide range of pressure variations and of between the divided flows, depends from the inlet
pressure imbalance in order to synchronize the motion of 2 actuators in both forward and
reverse directions. In flow division mode, should either C1 or C2 be blocked, approximately flow, and is lowest in the top portion of the selected
1÷2% of the available flow can be forced through the port still open. range: generally it never exceeds ± 3%.
PORT SIZE
V C1 - C2
G 1/2 G 3/8
Z INLET CAPACITY
DRF 0M.51.03.90.04 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
This valve gives division of input flow from V to C1-C2, and re-combines flows in reverse For any chosen inlet flow capacity (refer to table Z),
direction from C1-C2 to V. The ratio between the flows through C1 and through C2 is the slippage, or the difference from theoretical value
maintained constant (typically 50% / 50%) over a wide range of pressure variations and of between the divided flows, depends from the inlet
pressure imbalance in order to synchronize the motion of 2 actuators in both forward and
reverse directions. In flow division mode, should either C1 or C2 be blocked, approximately flow, and is lowest in the top portion of the selected
1÷2% of the available flow can be forced through the port still open. range: generally it never exceeds ± 3%.
PORT SIZE
V C1 - C2
G 3/4 G 1/2
Z INLET CAPACITY
DRF 0M.51.03.90.05 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
This valve gives division of input flow from V to C1-C2, and re-combines flows in reverse For any chosen inlet flow capacity (refer to table Z),
direction from C1-C2 to V. The ratio between the flows through C1 and through C2 is the slippage, or the difference from theoretical value
maintained constant (typically 50% / 50%) over a wide range of pressure variations and of between the divided flows, depends from the inlet
pressure imbalance in order to synchronize the motion of 2 actuators in both forward and
reverse directions. In flow division mode, should either C1 or C2 be blocked, approximately flow, and is lowest in the top portion of the selected
1÷2% of the available flow can be forced through the port still open. range: generally it never exceeds ± 3%.
PORT SIZE
V C1 - C2
G1 G 3/4
Z INLET CAPACITY
A-DRF 0M.E1.21.90.02 - Z
TECHNICAL DATA
Steel body
PORT SIZE
V C1 - C2
G 3/8 G 3/8
Z INLET CAPACITY
A-DRF 0M.E1.21.90.03 - Z
TECHNICAL DATA
Steel body
PORT SIZE
Y
V C1 - C2
03 G 1/2 G 3/8
Z INLET CAPACITY
A-DRF 0M.E1.03.90.04 - Z
TECHNICAL DATA
Steel body
PORT SIZE
V C1 - C2
G 3/4 G 1/2
Y INLET CAPACITY
A-DRF 0M.E1.03.90.05 - Z
TECHNICAL DATA
Steel body
PORT SIZE
V C1 - C2
G1 G 3/4
Z INLET CAPACITY
217
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AUXILIARY VALVES
Bosch Rexroth Oil Control manufactures a variety of parts-in-body valve modules for many different functions of hydraulic
systems in both mobile and industrial equipment. The following data sheet show only a fraction of this miscellaneous
product range, and our Service Network is available to show solutions and to give suggestions if the customer’s
application requires other than here indicated.
VU-FF 04.37.02.00 - Y - Z
06 G 1-1/4 350 5000 350 93 130 5.12 55 2.17 1.65 3.6 VU-FF-114
SPRINGS
Z Cracking presure Ordering code Ordering code Ordering code Ordering code Ordering code Ordering code
VU-MF 04.31.17.00 - Y - Z
04 G 3/4 350 5000 130 34 69 2.72 16 0.63 36 1.42 0.44 0.97 VU-MF-34
06 G 1-1/4 350 5000 350 93 102 4.02 20 0.79 55 2.17 1.50 3.31 VU-MF-114
SPRINGS
Z Cracking presure Ordering code Ordering code Ordering code Ordering code
221
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AUXILIARY VALVES
Bosch Rexroth Oil Control manufactures a variety of parts-in-body valve modules for many different functions of hydraulic
systems in both mobile and industrial equipment. The following data sheet show only a fraction of this miscellaneous
product range, and our Service Network is available to show solutions and to give suggestions if the customer’s
application requires other than here indicated.
VRP-R 05.90.27 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
VRPC-150 05.90.33 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
227
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AUXILIARY VALVES
Bosch Rexroth Oil Control manufactures a variety of parts-in-body valve modules for many different functions of hydraulic
systems in both mobile and industrial equipment. The following data sheet show only a fraction of this miscellaneous pro-
duct range, and our Service Network is available to show solutions and to give suggestions if the customer’s application
requires other than here indicated.
VSQ-10 05.21.06 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
VSQ-30 05.21.07 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
VSQP-150 05.21.15 - X - Y - Z
TECHNICAL DATA
Operating pressure: up to 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
VSQ-20-LM 0T.S1.01.00.02 - Z - W
TECHNICAL DATA
Steel body
PORT SIZE
V-C
G 3/8
VSQ-30-LM 05.21.16.00.03 - Z
TECHNICAL DATA
Max. operating pressure: 350 bar (5000 psi)
Steel body
VSQ-CC-30 05.21.11 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
VSQP-CC-150 05.24.06 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
VSQ-CC-LM 05.21.19.00 - Y - Z
TECHNICAL DATA
Steel body
Initially, the flow goes to a side line connected to V1, not shown here, and energizes a first For a good performance, the pressure in the secondary
actuator until pressure increases to meet the selected valve setting; then flow opens the circuit should not drop below 20 bar (290 psi).
relief cartridge and passes from V1 to C1 energizing the second actuator connected to
C1. The valve applies a balanced relief piston allowing relief operation at the valve setting
independent of back-pressure at C1. With line pressure equal or higher than setting, after
valve opening, the full pressure is transferred from V1 to C1 and to the second actuator.
The check valve allows reverse flow, from C1 to V1.
VSQ-CC-LM 05.21.17.00 - Y - Z
TECHNICAL DATA
Steel body
Initially, the flow goes to a side line connected to V1, not shown here, and energizes a first
actuator until pressure increases to meet the selected valve setting; then flow opens the
relief cartridge and passes from V1 to C1 energizing the second actuator connected to
C1. The valve applies a balanced relief piston allowing relief operation at the valve setting
independent of back-pressure at C1. With line pressure equal or higher than setting, after
valve opening, the full pressure is transferred from V1 to C1 and to the second actuator.
The check valve allows reverse flow, from C1 to V1.
239
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AUXILIARY VALVES
Bosch Rexroth Oil Control manufactures a variety of parts-in-body valve modules for many different functions of hydraulic
systems in both mobile and industrial equipment. The following data sheet show only a fraction of this miscellaneous
product range, and our Service Network is available to show solutions and to give suggestions if the customer’s
application requires other than here indicated.
VFC 05.99.05.00 - Y
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
PORT SIZE
Y
V1-V2-C
09 G 1/4
243
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SPECIAL VALVES
Bosch Rexroth Oil Control manufactures a variety of parts-in-body valve modules for many different functions of the
hydraulic systems in both mobile and industrial equipment; among them are the ones here listed, with the relevant details
attached in this catalogue.
These valve modules represent only a fraction of this miscellaneous product range; our Service Network is available to
show solutions and to give suggestions if the customer’s application requires other than what here indicated.
VEM 05.98.03 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
BM-N 05.93.04 - X - Y - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
This valve unloads a pump or a pressure line to tank when a pilot pressure is reached. Flow
from P to T is normally blocked by the main spool; when pressure at Pil increases, and
reaches the selected setting, it displaces the pilot piston and exhausts to tank the spring
side of the main spool allowing it to shift and to open the flow unloading path from P to T.
Back-pressure at T is additive to the unloading setting of the valve.
X ADJUSTMENTS
BM-N 05.93.04 - X - 05 - Z
TECHNICAL DATA
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
X ADJUSTMENTS
PUMP UNLOADING
VEP-VSP2 05.90.06 - X - Y - Z
TECHNICAL DATA
Operating pressure:
P1 = 100 bar (1450 psi)
P2 = 210 bar (3000 psi)
Aluminium body
NOTE: aluminium bodies are often strong enough for operating
pressures exceeding 210 bar (3000 psi), depending from the
fatigue life expected in the specific application. If in doubt,
consult our Service Network.
Through the check valve, the pump inlet P1 is combined to the inlet P2 to give maximum Weigth: 2.5 kg (5.5 lbs)
flow out of C at low pressure. As load pressure (C) increases and reaches the selected
unloading setting, the pilot piston (1) is displaced and exhausts to tank the spring chamber
of the main spool allowing P1 pump to be by-passed to tank. Above this pressure
threshold, only P2 pump continues to deliver oil out of C, with a resulting reduced flow
at high pressure. The incorporated relief cartridge (2) provides protection by limiting the
maximum pressure in the system line (C).
X ADJUSTMENTS
1
03 Leakproof hex. socket screw
2
VDA-N-F6 05.90.14 - X - 29 - Z
TECHNICAL DATA
Max. operating pressure: 210 bar (3000 psi)
X ADJUSTMENTS
AUTOMATIC DIRECTIONAL
VDA-N-F10 05.90.14 - X - 43 - Z
TECHNICAL DATA
Max. operating pressure: 210 bar (3000 psi)
X ADJUSTMENTS
VDA-F10 08.90.66.03 - Y
TECHNICAL DATA
PORT SIZE
Y
A-P-B-TA-TB
43 CETOP 5 (F10)
AUTOMATIC DIRECTIONAL,
REGENERATIVE FUNCTION
VCRE-VDA 07.06.2764
TECHNICAL DATA
Max. operating pressure: 210 bar (3000 psi)
A-VSL-R 08.64.05.00 - Y
TECHNICAL DATA
Max. operating pressure: 350 bar (5000 psi)
Steel body
HYDRAULIC FLUID
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such
as, for example:
- MINERAL OIL BASED HYDRAULIC FLUIDS HL
(DIN 51524 part 1)
- MINERAL OIL BASED HYDRAULIC FLUIDS HLP
(DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult BROC.
Viscosity class: according to ISO-DIN, it is expressed by the ISO-VG number which indicates the average kinematic
viscosity at 40°C (104°F) – mm2/s or centistokes –cSt-
Test conditions: the main performance curves and specifications shown in this catalogue are obtained using mineral
based fluid ISO VG 46, with a cleanliness class of 19/17/14 - 20/18/15 ISO 4406 (8-9 NAS 1638), at a temperature of
30/40°C (86/104°F). More detailed technical characteristics are available at BROC.
Fluid temperature range: the valves are designed for fluids at a temperature between -30°C and +100°C (-22°F and
+212°F). For temperatures outside this range, consult BROC.
Internal leakage: most BROC valves have a leak proof seat design, but there are different families of valves each
providing a different level of sealing depending on the type and number of the poppets; the leakage features of each valve
type must be selected in order to suit the application.
The table A (see next page) shows the AVERAGE LEAKAGE for various valve families; the readings are achieved in the
specified test conditions, and are measured in cm3/min or drops/min.
The ratio between them is:
1 cm3/min (0.06 in3/min) = 15-20 drops/min.
For pressure relief valves the leakage is indicated at re-seating conditions, identified as X% of pressure relief setting.
Filtration ratio (βx): characteristic of each type of filter, it’s the ratio between the number of particles before and after the
filter with diameter larger than X micron.
Absolute filtration rating (ISO 4572): the diameter X of the largest particles with βx ≥ 75.
Contamination class ISO 4406: expressed by three numbers respectively representing the number of particles larger
than 2 μm, larger than 5 μm and larger than 15 μm contained in 1 ml of fluid.
Contamination class NAS 1638: expressed by one number representing the number of particles of different size ranges
contained in 100 ml of fluid.
TECHNICAL DATA
19/17/14
20/18/15
21/19/16
PRESSURE SETTING: BROC valves are supplied pre-set at the standard pressure setting shown by the relevant
catalog sheet. Whenever the application requires a re-adjustment, please ensure that the limits of the indicated pressure
range are never exceeded.
SEALING OF VALVE ADJUSTERS: plastic sealing caps are available for most cartridge valves.
The cartridges can be purchased Factory sealed.