PLAID Cosplay Pattern Druid Horn Headress

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DRUID HORNS: FOAM BUILDING INSTRUCTIONS

SUPPLY LIST
1. Horn Pattern
2. Texture Pattern
3. 4mm EVA Foam
4. 2mm EVA Foam
5. Scissors
6. Craft Knife
7. Contact Cement
8. Permanent Marker
9. Super Glue

INSTRUCTIONS

1. Using scissors, cut out the Druid Horns pattern.


2. Lay the paper patterns onto 4mm EVA foam and trace with a permanent marker. Transfer any notations
on the patterns onto the foam.
3. Trace the pattern onto 4mm foam a second time, reversing all of the patterns. Be sure to designate the
pieces that belong to the Left horn and the pieces that belong to the Right horn.
4. Use a craft knife to cut the shapes from the foam.
5. Using your rotary tool, bevel the bottom tips of your horn pieces so that they will come together in a point.
6. Follow the notations on the patterns to adhere the pieces together using contact cement.
7. Using a rotary tool, smooth out any inconsistencies in the seams.
8. Repeat the transferring and cutting process for the Horn Texture pattern, designating the Right pieces
from the Left pieces.
9. Beginning with the smallest piece, #10, use super glue to adhere the texture piece near the tip of the
horn, placing the piece so that the seam is on the under side of the horn. Use scissors to trim any excess
foam at the seam.
10. Repeat this step with piece #9, slightly overlapping piece #10, just enough so that the edge of piece
#10 is covered by piece #9.
11. Continue this process, gluing and overlapping the pieces in order until the horn is covered.
Repeat this for the second horn as well.

© 2019 Plaid Enterprises, Inc. Norcross, Georgia, USA. All rights reserved.
DRUID HORNS: COMPONENTS
RAM HORNS

HORN BASE

BEVEL
CORNERS
UNDERNEATH
FOAM
E
C SID

FIT THIS SIDE TO


“C SIDE” OF
HO HORN 1R
RN
1L
C SIDE
DE
SI
A

A
SI
DE

FIT THIS SIDE TO


“A SIDE” OF CENTER
HORN PIECE

© 2019 Plaid Enterprises, Inc. Norcross, Georgia, USA. All rights reserved.
DRUID HORNS: COMPONENTS
RAM HORNS
BEVEL
CORNERS
UNDERNEATH
FOAM

4M
M

FIT THIS SIDE TO


FO
AM

E D “C SIDE” OF
SI
B HORN 1L

CE
NT
ER CONNECT
HO CENTER HEAD
FIT THIS SIDE TO RN IDE
BS PIECE 2 HERE
“A SIDE” OF HORN 1L PIE
CE
1

E ID
BS

4M
M
FO
AM

CE
NT
ER
HO FIT THIS SIDE TO
CONNECT RN “B SIDE” OF
CENTER HEAD PIE E HORN 1R
CE
ID
PIECE 1 HERE BS
2

FIT THIS SIDE TO


“A SIDE” OF HORN 1L

© 2019 Plaid Enterprises, Inc. Norcross, Georgia, USA. All rights reserved.
DRUID HORNS: COMPONENTS
RAM HORNS

FIT THIS SIDE TO


“B SIDE” OF CENTER
HORN PIECE

N1 R
H O R

IDE
CS

FIT THIS SIDE TO

CS
“C SIDE”

IDE
OF HORN 1L

BEVEL
CORNERS
UNDERNEATH
FOAM

© 2019 Plaid Enterprises, Inc. Norcross, Georgia, USA. All rights reserved.
DRUID HORNS: COMPONENTS
HORN TEXTURE PATTERN

4L 2MM FOAM

GLUE E
DGE EDGE
GLUE

ATTACH FROM DOTTED LINE


TO COMPLETED HORN BASE

3L
2MM FOAM

GLU
E ED
GE EDGE
GLUE

2L
2MM FOAM

GLUE E GE
DGE GLUE ED

1L
2MM FOAM

GLUE EDGE
GLUE EDGE

© 2019 Plaid Enterprises, Inc. Norcross, Georgia, USA. All rights reserved.
DRUID HORNS: COMPONENTS
HORN TEXTURE PATTERN

5L 2MM FOAM

GE
ED
UE
GLU GL
EE
DG
E
ATTACH FROM DOTTED LINE
TO COMPLETED HORN BASE

6L 2MM FOAM

GLU GE
ED
EE UE
DG
E GL

7L
2MM FOAM

GLUE ED GE
GE GLUE ED

8L
2MM FOAM

GLU E
E ED E EDG
GE
GLU

© 2019 Plaid Enterprises, Inc. Norcross, Georgia, USA. All rights reserved.
DRUID HORNS: COMPONENTS
HORN TEXTURE PATTERN

9L

GLU
E ED GE
GE ED
GLUE

ATTACH FROM DOTTED LINE


TO COMPLETED HORN BASE

DGE
UEE
GL
L
S E
BA

10L
GE
ED
UE
GL

GLU
E ED EDGE
GE GLUE

© 2019 Plaid Enterprises, Inc. Norcross, Georgia, USA. All rights reserved.

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