1000 Series Master

Download as pdf or txt
Download as pdf or txt
You are on page 1of 13

1000 SERIES PUMPS

ENGINEERING DATA PACK


1000 SERIES PUMPS | ENGINEERING DATA PACK

TABLE OF CONTENTS
Product Overview Page........................................................................ 3
Model Numbering System.................................................................... 4
1010 Pump Motor Assembly................................................................ 5
1012 / 1014 Pump Motor Assembly..................................................... 6
1015 / 1018 Pump Motor Assembly..................................................... 7
1020 / 1022 Pump Motor Assembly..................................................... 8
1024 Pump Motor Assembly................................................................ 9
Individual Material Temperature Limits............................................ 10
Materials of Construction.................................................................. 11
NPSH Data........................................................................................ 11
Noise Levels...................................................................................... 12
Regulatory Compliance Information.................................................. 13

INGERSOLLRAND.COM/PUMPS
S 2
1000 SERIES PUMPS | ENGINEERING DATA PACK

1000 SERIES PRODUCT OVERVIEW PAGE


• Positive Displacement Internal Rotary Gear Design
• Cast Iron Construction with 180° Ports
• Five Pump Body Sizes - Flows Ranging from 4 L/Min to 600 L/Min
• Typical Viscosity Range is 4 - 10,000 cSt
• SSU Temperatures to 190°C

1010 FEATURES OPTIONS


180˚ Ports, Bolt on Flange Configuration Internal Relief Valve
Spring Loaded Mechanical Seal Outboard Ball Bearing
Inlet Pressure to 1.7 Bar / 25 PSI Discharge Pressure to Reversing Feature and SAE Porting
6.9 Bar / 100 PSI Shaft Modification A for Close Coupled Mounting
Maximum Differential Pressure to 6.9 Bar / 100 PSI

1012 / 1014 FEATURES OPTIONS


180° Ports, Bolt on Flanges or Internal Port Configuration Internal Relief Valve and Outboard Ball Bearing
Spring Loaded or Bellows Type Mechanical Seal Body Carbon Bush or Ball Bearing
Inlet Pressure to 1.7 Bar / 25 PSI Discharge Pressure to Reversing Feature
6.9 Bar / 100 PSI Mechanical Seal Elastomer Options Available, Viton,
Maximum Differential Pressure to 6.9 Bar / 100 PSI Neoprene, HNBR, PTFE

1015 FEATURES OPTIONS


180° Ports, Bolt on Flanges or Internal Port Configuration Seal Elastomer – Neoprene, HNBR, Nitrile, PTFE
Spring Loaded Mechanical Seal Internal Relief Valve
Ball Bearing or Carbon Body Bush Reversing Feature
Inlet Pressure to 6.9 Bar / 100 PSI Discharge Pressure to Adaptor Mounted for Direct Drive
8.3 Bar / 120 PSI Maximum Adapter Kit for NEMA C-Face Mounting
Differential Pressure to 8.3 Bar / 120 PSI

1017 / 1018 / 1020 / 1022 FEATURES OPTIONS


180° Ports, Bolt on Flange Configuration Internal / External Relief Valve Outboard Ball Bearing
Balanced Mechanical Seal Capable of Vertical Mounting Reversing Feature
Double Row Body Ball Bearing or Carbon Body Bush Mechanical Seal Elastomers – Neoprene, HNBR, Nitrile, PTFE
Inlet Pressure to 8.3 Bar / 125 PSI Discharge Pressure to Various Porting Type Flanges Available (butt/socket weld screwed)
10.3 Bar / 150 PSI Tang Shaft Modification A Available
Maximum Differential Pressure to 6.9 Bar / 100 PSI

1024 FEATURES OPTIONS


180° Ports, Bolt on Flange Configuration Mechanical Seal Elastomers, Neoprene, HNBR, Nitrile, PTFE
Balanced Mechanical Seal Capable of Vertical Mounting Various Porting Type Flanges Available (butt/socket weld screwed)
Double Row Body Ball Bearing Lockable Shaft Bearing Adaptor Mounted for Direct Drive
Inlet Pressure to 20.7 Bar / 300 PSI Discharge Pressure to
10.3 Bar / 150 PSI
Maximum Differential Pressure to 6.9 Bar / 100 PSI

INGERSOLLRAND.COM/PUMPS
S 3
1000 SERIES PUMPS | ENGINEERING DATA PACK

1000 SERIES MODEL NUMBER SYSTEM

IDLER BUSH

BODY BUSH
PORT SIZE
SERIES

SHAFT

VALVE
SEAL
SIZE
POSITION 1 2 3 4 5 6 7 8 9 11

POS. 3 & 4 - PUMP SIZE POS. 6 - SHAFT TYPE POS. 8 - RELIEF VALVE
1010 = 18 LPM @ 1420 RPM A = Modification A Tang I = Internal relief
1012 = 28 LPM @ 1420 RPM S = Standard round with keyway E = External relief
1014 = 44 LPM @ 1420 RPM
N = No relief valve
1015 = 52 LPM @ 1420 RPM POS. 7 - SEAL
1017 = 107 LPM @ 1420 RPM
1 = Nitrile single spring POS. 9 & 10
1020 = 179 LPM @ 1420 RPM
1022 = 247 LPM @ 1420 RPM 3 = Viton driven C = Carbon
1024 = 618 LPM @ 1420 RPM 5 = Neoprene driven G = Ball
6 = Neoprene bellows
POS. 5 - PORT SIZE 7 = Viton single spring
2 = 3/4" (1012) 8 = EPR single spring
2 = 1" (1014 & 1015) R = Compressor seal
3 = 1-1/2"
4 = 2"
5 = 2-1/2"
6 = 3", 3-1/2", or 4" BW or 4" Tapped

INGERSOLLRAND.COM/PUMPS
S 4
1000 SERIES PUMPS | ENGINEERING DATA PACK

1010 PUMP MOTOR ASSEMBLY

NOTE: In conjunction with our program of continuous testing and design upgrading, all specifications are subject to change without notice. All data is approximate. Request a quotation for your specific application.

INGERSOLLRAND.COM/PUMPS
S 5
1000 SERIES PUMPS | ENGINEERING DATA PACK

1012/1014 PUMP MOTOR ASSEMBLY

NOTE: In conjunction with our program of continuous testing and design upgrading, all specifications are subject to change without notice. All data is approximate. Request a quotation for your specific application.

INGERSOLLRAND.COM/PUMPS
S 6
1000 SERIES PUMPS | ENGINEERING DATA PACK

1015-1018 PUMP MOTOR ASSEMBLY

NOTE: In conjunction with our program of continuous testing and design upgrading, all specifications are subject to change without notice. All data is approximate. Request a quotation for your specific application.

INGERSOLLRAND.COM/PUMPS
S 7
1000 SERIES PUMPS | ENGINEERING DATA PACK

1020/1022 PUMP MOTOR ASSEMBLY

NOTE: In conjunction with our program of continuous testing and design upgrading, all specifications are subject to change without notice. All data is approximate. Request a quotation for your specific application.

INGERSOLLRAND.COM/PUMPS
S 8
1000 SERIES PUMPS | ENGINEERING DATA PACK

1024 PUMP MOTOR ASSEMBLY

NOTE: In conjunction with our program of continuous testing and design upgrading, all specifications are subject to change without notice. All data is approximate. Request a quotation for your specific application.

INGERSOLLRAND.COM/PUMPS
S 9
1000 SERIES PUMPS | ENGINEERING DATA PACK

1000 SERIES TEMPERATURE LIMITS


˚F BUSHINGS SEAL ELASTOMERS ˚C
500 260

450 232

400 204

350 177

300 149

250 121
Carbon

200 93
Viton

Ethylene Propylene (EPR)


Bronze

150 66

100 Neoprene 38

50 10

0 -18

-50 -46

-100 -73
NOTE: A pump’s performance is dependent on more than just the temperature ranges of the component materials.

INGERSOLLRAND.COM/PUMPS
S 10
1000 SERIES PUMPS | ENGINEERING DATA PACK

1000 SERIES MATERIALS OF CONSTRUCTION


PART NAME MATERIAL STANDARD COMMENTS AVAILABILITY
HOUSING Cast Iron ASTM A48 - 96a Classes 30, 35, or 40 Standard

BRACKET Cast Iron ASTM A48 - 96a Classes 30, 35, or 40 Standard

Carbon Standard
BRACKET BUSHING
Ball Bearing Optional

COVER Cast Iron ASTM A48 - 96a Classes 30, 35, or 40 Standard

ROTOR Steel C1137, C1141, ASTM A311 Steel Forging Standard

IDLER P/M Steel FC-0508-P Standard

IDLER PIN Steel C1117 Heat Treated Standard

IDLER BUSHING Carbon Carbon Graphite Resin Optional


Viton Standard

O-RINGS & SEAL Neoprene Optional

HNBR Optional

1000 SERIES NPSH DATA


Pump NPSH 300 RPM 600 RPM 900 RPM 1200 RPM 1500 RPM 1800 RPM
1010 FT 1.2' 2.0' 2.8' 3.8' 5.1' 6.6'

1012/1014 FT 1.4' 2.4' 3.6' 5.2' 7.1' 9.4'

1015/1017 FT 1.6' 2.7' 4.4' 6.5' 9.1' 12.2'

1020/1022 FT 1.8' 3.0' 5.2' 8.2' 11.9' 16.2'

1024 FT 2.0' 3.3' 6.0' 9.9' 14.8' 20.1'

NPSH Required for Ingersoll Rand 1000 Series Pumps 0 - 1000 SSU

VISCOSITY CORRECTION FACTOR


Viscosity 2500 SSU 5000 SSU 10000 SSU 25000 SSU
Correction Factor 1.3 1.7 2.0 2.7

INGERSOLLRAND.COM/PUMPS
S 11
1000 SERIES PUMPS | ENGINEERING DATA PACK

1000 SERIES NOISE LEVELS


NOISE LEVEL (dB)
PUMP SPEED (RPM) FREQUENCY (Hz)
at 0 bar at 3.5 bar at 7.0 bar
960 50 71 71 72

1200 60 80 80 80
1012
1440 50 71 73 75

1800 60 80 80 80

960 50 71 71 72
1014
1440 50 71 73 75

960 50 72 72 73

1200 60 76 81 85
1015
1440 50 72 75 78

1800 60 79 85 88

960 50 71 71 74

1200 60 81 85 86
1017
1440 50 75 78 79

1800 60 85 88 92

960 50 74 75 76

1200 60 90 94 96
1020
1440 50 77 79 80

1800 60 94 101 103

960 50 71 75 77

1200 60 86 96 100
1022
1440 50 80 81 82

1800 60 94 103 105

960 50 72 77 79

1200 60 91 94 96
1024
1440 50 83 85 87

1800 60 96 102 105

INGERSOLLRAND.COM/PUMPS
S 12
REGULATORY COMPLIANCE INFORMATION

ATEX
The 1000 Series pumps' technical file is lodged in accordance with Ingersoll Rand's1000 Series pumps are UL listed for
Article 13(1)(b)(ii)of ATEX Directive 2014/34/EU of 26 February 2014 Power-operated pumps for fuel oil service.

THE FOLLOWING STANDARDS WERE USED TO VERIFY CONFORMANCE:

2006/42/EC – The Machinery Directive


The 1000 Series pumps comply with the European Directive 2006/42/EC
EN 1127-1:2011 – Explosive atmospheres - Explosion prevention and
THE FOLLOWING STANDARDS WERE USED TO VERIFY CONFORMANCE:
protection - Part 1: Basic concepts and methodology
EN ISO 12100:2010 – Safety of machinery - General principles
EN ISO 80079-36:2016 – Explosive atmospheres - Part 36: Non-electrical
for design
equipment for explosive atmospheres - Basic method and requirements

EN ISO 80079-37:2016 – Explosive atmospheres - Part 37: Non-electrical EN 809:1998+A1:2009 – Pumps and pump units for liquids -
equipment for explosive atmospheres - Nonelectrical type of protection Common safety requirements
constructional safety ''c'', control of ignition sources ''b'', liquid
2011/65/EU – The Restriction of Hazardous Substances Directive
immersion ''k''

Ingersoll Rand
12500 South Pulaski Road
Alsip, Illinois 60803 USA
P: 708.389.2500
www.ingersollrand.com/pumps

Birkdale Close
Manners Industrial Estate
Ilkeston, Derbyshire DE7 8YA UK
P: 44.0.115.932.5226
www.ingersollrand.com/pumps

You might also like