R PQ 36 1 1

SEPARADOR DE PRUEBA OT: 600-02
R-PQ-36-1-1
PRESSURE DESIGN: 100 psi Internal
CALCULATIONS BASED ON:
ASME BOILER PRESSURE VESSEL CODE

SECTION VIII Div. 1 EDITION 2010 ADD. 2011a
ISSUED BY: Ing. Julian Morantes 03/09/2012

Dept. Engineering Date
REVIEW BY: Ing. Rolando Charria

Dept. Quality Control Date
APPROVED BY: Ing. Andrés Morantes

Dept. Engineering Date
CÁLCULO: MC- 600-02 REV: 2
2 JULIAN MORANTES 27/12/2012 ANDRES MORANTES 27/12/2012

REVISION ISSUED DATE APPROVED BY DATE
VR INGENIERA Y MERCADEO
Bogota, colombia
http://www.vringenieria.com.co/
COMPRESS Pressure Vessel Design Calculations
Item: separador de prueba

Vessel No: R-PQ-36-1-1
Customer: Schlumberger
Designer: JULIAN MORANTES
Date: martes, septiembre 18, 2012
You can edit this page by selecting Cover Page settings... in the report menu.
Table Of Contents
1. Deficiencies Summary
2. Nozzle Schedule
3. Nozzle Summary
4. Pressure Summary
5. Revision History
6. Settings Summary
7. Thickness Summary
8. Weight Summary
9. Long Seam Summary
10. Hydrostatic Test
11. Liquid Level bounded by Bolted Cover #2
12. Cylinder #1
13. Cylinder #2
14. Transition #1
15. TOP COVER
16. ASME B16.5/16.47 Blind on TOP COVER
17. Flange #37
18. ASME B16.5/16.47 Blind on Flange #37
19. INLET FROM TEST MANIFOLD (B)
20. GAS INLET FROM PRODUCTION SEPARATOR (A)
21. RELIEF TO FLARE SYSTEM (G)
22. EMULSION TO PRODUCTION SEPARATOR (E)
23. 3601 (LG2)
24. 3601 (LG1)
25. 3607 (PIT)
26. 3601 (PDIT2)
27. SAND JET WATER IN (C)
28. 3603 (PG)
29. MANHOLE (M1)
30. Trunnion
31. Support Skirt #1
32. Skirt Base Ring #1
33. Wind Code
34. Seismic Code
35. Platform/Ladder #1
36. Platform/Ladder #2
37. Clip #1 TOP DAVIT
38. Clip #2 TOP DAVIT
1/181
Deficiencies Summary
No deficiencies found.
2/181
Nozzle Schedule
Materials
Nozzle Service Size
mark Fine Fine
Nozzle Impact Norm Pad Impact Norm Flange
Grain Grain
LWN
GAS INLET FROM PRODUCTION A105
A 2,00 IDx0,53 SA-105 No No No N/A N/A N/A N/A
SEPARATOR Class
150
WN
NPS 4 Sch 80 SA-106 B Smls A105
B INLET FROM TEST MANIFOLD No No No N/A N/A N/A N/A
(XS) pipe Class
150
WN
A105
C SAND JET WATER IN 1,34 IDx0,28 SA-105 No No No N/A N/A N/A N/A
Class
150
WN
EMULSION TO PRODUCTION NPS 3 Sch 80 SA-106 B Smls A105
E No No No N/A N/A N/A N/A
SEPARATOR (XS) pipe Class
150
LWN
A105
G RELIEF TO FLARE SYSTEM 1,50 IDx0,56 SA-105 No No No N/A N/A N/A N/A
Class
150
LWN
A105
LG1 3601 2,00 IDx0,53 SA-105 No No No N/A N/A N/A N/A
Class
150
LWN
A105
LG2 3601 2,00 IDx0,53 SA-105 No No No N/A N/A N/A N/A
Class
150
WN
SA-516 A105
M1 MANHOLE 23,25 IDx0,38 SA-516 70 No No No No No No
70 Class
150
LWN
A105
PDIT2 3601 1,50 IDx0,56 SA-105 No No No N/A N/A N/A N/A
Class
150
LWN
A105
PG 3603 1,50 IDx0,56 SA-105 No No No N/A N/A N/A N/A
Class
150
LWN
A105
PIT 3607 1,50 IDx0,56 SA-105 No No No N/A N/A N/A N/A
Class
150
3/181
Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width t
pad
(in) (in) (in) (in) (in)
A 3,06 0,53 0,314 Yes Yes 0,375 N/A N/A N/A 0,125 Exempt
B 4,5 0,337 0,3253 Yes Yes 0,375 0,2573 N/A N/A 0,125 100,0
C 1,9 0,281 0,2519 Yes Yes 0,375 N/A N/A N/A 0,125 Exempt
E 3,5 0,3 0,3 Yes Yes 0,375 N/A N/A N/A 0,125 Exempt
G 2,62 0,56 0,3026 Yes Yes 0,375 N/A N/A N/A 0,125 Exempt
LG1 3,06 0,53 0,314 Yes Yes 0,375 N/A N/A N/A 0,125 Exempt
LG2 3,06 0,53 0,314 Yes Yes 0,375 N/A N/A N/A 0,125 Exempt
M1 24 0,375 0,2769 Yes Yes 0,375 0,1979 3 0,375 0,125 100,0
PDIT2 2,62 0,56 0,3026 Yes Yes 0,375 N/A N/A N/A 0,125 Exempt
PG 2,62 0,56 0,3026 Yes Yes 0,375 N/A N/A N/A 0,125 Exempt
PIT 2,62 0,56 0,3026 Yes Yes 0,375 N/A N/A N/A 0,125 Exempt
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
4/181
Pressure Summary
Pressure Summary for Chamber bounded by ASME B16.5/16.47 Blind on Flange #37 and ASME B16.5/16.47
Blind on TOP COVER
P T
Identifier MAWP MAP MDMT MDMT Impact
Design Design ( psi) ( psi) ( °F) Exemption Tested
( psi) ( °F)
ASME B16.5/16.47 Blind on TOP COVER 100 150 272,5 285 -55 Note 1 No
Cylinder #1 100 150 205,41 314,47 -55 Note 2 No
Transition #1 100 150 185,73 284,82 -55 Note 3, 4 No
Cylinder #2 100 150 530,51 975,1 -155 Note 5 No
ASME B16.5/16.47 Blind on Flange #37 100 150 266,76 285 -55 Note 1 No
TOP COVER 100 150 272,5 285 -55 Note 1 No
Clip #1 TOP DAVIT 100 150 100 N/A N/A N/A N/A
Clip #2 TOP DAVIT 100 150 100 N/A N/A N/A N/A
Flange #37 100 150 266,76 285 -55 Note 1 No
GAS INLET FROM PRODUCTION SEPARATOR (A) 100 150 209,21 285 -55 Note 6 No
INLET FROM TEST MANIFOLD (B) 100 150 133,38 215,34 -55 Note 7 No
SAND JET WATER IN (C) 100 150 267,76 285 -55 Note 7 No
EMULSION TO PRODUCTION SEPARATOR (E) 100 150 111,41 285 -55 Note 7 No
RELIEF TO FLARE SYSTEM (G) 100 150 209,21 285 -55 Note 6 No
3601 (LG1) 100 150 209,21 285 -55 Note 6 No
3601 (LG2) 100 150 205,55 285 -55 Note 8 No
Nozzle Note 9 No
MANHOLE (M1) 100 150 123,81 165,49 -55
Pad Note 10 No
3601 (PDIT2) 100 150 209,21 285 -55 Note 6 No
3603 (PG) 100 150 209,21 285 -55 Note 6 No
3607 (PIT) 100 150 209,21 285 -55 Note 6 No
Chamber design MDMT is -20 °F

Chamber rated MDMT is -55 °F @ 100 psi
Chamber MAWP hot & corroded is 100 psi @ 150 °F
Chamber MAP cold & new is 165,49 psi @ 50 °F
This pressure chamber is not designed for external pressure.
5/181
Notes for MDMT Rating:
Note # Exemption Details
1. UCS-66(b)(1)(b)
Material impact test exemption temperature from Fig UCS-66 Curve B = -20 °F
2. Fig UCS-66.1 MDMT reduction = 58,7 °F, (coincident ratio = 0,4972) UCS-66 governing thickness = 0,375 in
Rated MDMT of -78,7°F is limited to -55°F by UCS-66(b)(2)
4. MAP is governed by cone juncture.
5. Material is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0,1694)
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 °F
6. Fig UCS-66.1 MDMT reduction = 62,8 °F, (coincident ratio = 0,479) UCS-66 governing thickness = 0,375 in.
7. Flange rating governs: UCS-66(b)(1)(b)
9. Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0,2429).
Pad impact test exemption temperature from Fig UCS-66 Curve B = -20 °F
Design notes are available on the Settings Summary page.
6/181
Revision History
No. Date Operator Notes
0 9/19/2012 julian.morantes New vessel created ASME Section VIII Division 1 [COMPRESS 2012 Build 7200]
1 10/23/2012 julian.morantes
7/181
Settings Summary
COMPRESS 2012 Build 7200
Units: U.S. Customary
Datum Line Location: 0,00" from bottom seam
Design
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Design or Rating: Get Thickness from Pressure

Minimum thickness: 0,0625" per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1,20
Skirt/legs stress increase: 1,0
Minimum nozzle projection: 1"
Juncture calculations for α > 30 only: Yes
Preheat P-No 1 Materials > 1,25&#34 and <= 1,50" thick: No
UG-37(a) shell tr calculation considers longitudinal stress: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
1,3 times vessel

Shop Hydrotest Pressure:
MAWP
Test liquid specific gravity: 1,00
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116(e) Radiography: RT1

UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547: No

Apply interpretation VIII-1-83-66: Yes
No UCS-66.1 MDMT reduction: No
No UCS-68(c) MDMT reduction: No
Disallow UG-20(f) exemptions: No
8/181
UG-22 Loadings
UG-22(a) Internal or External Design Pressure : Yes

UG-22(b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22(f) Wind reactions: Yes
UG-22(f) Seismic reactions: Yes
UG-22(j) Test pressure and coincident static head acting during the test: No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
9/181
Thickness Summary
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (in) (in) (in) (in) (in) E
Cylinder #1 SA-516 70 48 OD 210 0,375 0,2493 0,125 1,00 Internal
Transition #1 SA-516 70 8,625 / 48 OD 42,2113 0,375 0,2621 0,125 1,00 Internal
Cylinder #2 SA-106 B Smls pipe 8,625 OD 7,874 0,322 0,1563 0,125 0,85 Internal
Support Skirt #1 SA-516 70 48 ID 80 0,375 0,0769 0 0,55 Seismic
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
10/181
Weight Summary
Weight ( lb) Contributed by Vessel Elements

Surface
Component Operating Liquid Test Liquid Area
Metal Metal Insulation Piping
Insulation Lining ft2
New* Corroded* Supports + Liquid New Corroded New Corroded
ASME B16.5/16.47 Blind on TOP
3.513 3.513 0 0 0 0 0 0 0 0 25
COVER
Cylinder #1 3.279,1 2.191,9 0 0 0 0 6.688 6.759,8 13.818,1 13.962,1 216
Transition #1 432,9 290 0 0 0 0 1.059,4 1.077,9 1.059,4 1.077,9 29
Cylinder #2 18,7 11,6 0 0 0 0 21,4 22,3 21,4 22,3 1
ASME B16.5/16.47 Blind on Flange #37 49 49 0 0 0 0 0 0 0 0 1
Support Skirt #1 1.290,3 1.290,3 0 0 0 0 0 0 0 0 170
Skirt Base Ring #1 214 214 0 0 0 0 0 0 0 0 18
TOTAL: 8.797 7.559,8 0 0 0 0 7.768,8 7.860,1 14.899 15.062,3 461
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments

Surface
Component Nozzles & Area
Body Flanges
Flanges
Packed Ladders & Trays
Tray Rings & Vertical ft2
Beds Platforms Supports Clips Loads
New Corroded New Corroded
ASME B16.5/16.47 Blind on TOP COVER 0 0 0 0 0 0 0 0 0 0 0
Cylinder #1 1.185 1.185 953,9 919,2 0 1.744,9 0 0 3.559,8 0 85
Transition #1 0 0 10,3 7,7 0 63,3 0 0 0 0 1
Cylinder #2 39 39 0 0 0 17,8 0 0 0 0 3
ASME B16.5/16.47 Blind on Flange #37 0 0 0 0 0 53,7 0 0 0 0 0
Support Skirt #1 0 0 26,7 26,7 0 974,2 0 0 4 0 0
TOTAL: 1.224 1.224 990,9 953,6 0 2.853,9 0 0 3.563,8 0 52
* Platforms and ladders are not included in surface area.
Vessel operating weight, Corroded: 24.015 lb

Vessel operating weight, New: 25.198 lb
Vessel empty weight, Corroded: 16.155 lb
Vessel empty weight, New: 17.430 lb
Vessel test weight, New: 32.329 lb
Vessel test weight, Corroded: 31.217 lb
Vessel surface area: 512 ft2
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 14.576 lb

Center of Gravity: 187,2465"
Vessel Capacity
Vessel Capacity** (New): 1.781 US gal

Vessel Capacity** (Corroded): 1.800 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.
11/181
Long Seam Summary
Shell Long Seam Angles

Component Seam 1
Cylinder #1 45°
Support Skirt #1 45°
Transition #1 315°
Shell Plate Lengths

Starting
Component Plate 1
Angle
Cylinder #1 45° 149,6183"
Support Skirt #1 45° 151,9745"
Transition #1 315° 149,4965"
*North is located at 0°
*Plate Lengths use the circumfrence of the vessel based on the mid diameter of the components
12/181
Shell Rollout
13/181
Hydrostatic Test
Shop test pressure determination for Chamber bounded by ASME B16.5/16.47 Blind on Flange #37 and ASME
B16.5/16.47 Blind on TOP COVER based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 130 psi at 50 °F (the chamber MAWP = 100 psi)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99(b) UG-99(b)

Identifier pressure static head stress pressure
psi psi ratio factor
Cylinder #1 (1) 131,706 1,706 1 1,30
TOP COVER 131,706 1,706 N/A 1,30
Transition #1 131,704 1,704 1 1,30
Cylinder #2 130,997 0,997 1 1,30
Flange #37 130,997 0,997 N/A 1,30
3601 (LG1) 131,472 1,472 1 1,30
3601 (LG2) 131,472 1,472 1 1,30
3601 (PDIT2) 131,703 1,703 1 1,30
3603 (PG) 130,88 0,88 1 1,30
3607 (PIT) 131,995 1,995 1 1,30
EMULSION TO PRODUCTION SEPARATOR (E) 130,905 0,905 1 1,30
GAS INLET FROM PRODUCTION SEPARATOR (A) 130,889 0,889 1 1,30
INLET FROM TEST MANIFOLD (B) 131,733 1,733 1 1,30
MANHOLE (M1) 132,101 2,101 1 1,30
RELIEF TO FLARE SYSTEM (G) 131,614 1,614 1 1,30
SAND JET WATER IN (C) 130,877 0,877 1 1,30
Notes:
(1) Cylinder #1 limits the UG-99(b) stress ratio.
(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by ASME B16.5/16.47 Blind on Flange
#37 and ASME B16.5/16.47 Blind on TOP COVER.
The test temperature of 50 °F is warmer than the minimum recommended temperature of -25 °F so the brittle fracture
provision of UG-99(h) has been met.
14/181
Liquid Level bounded by Bolted Cover #2
Location from datum 159,0945"
Operating Liquid Specific Gravity 1
15/181
Cylinder #1
Component: Cylinder
Material specification: SA-516 70 (II-D p. 18, ln. 19)
Fig UCS-66.1 MDMT reduction = 58,7 °F, (coincident ratio = 0,4972)
UCS-66 governing thickness = 0,375 in
Internal design pressure: P = 100 psi @ 150 °F
Static liquid head:
(SG = 1, Hs =
Ps = 3,79 psi 105,0091",Operating
head)
(SG = 1, Hs = 47,25",
Pth = 1,71 psi
Horizontal test head)
Corrosion allowance Inner C = 0,125" Outer C = 0"
Design MDMT = -20 °F No impact test performed

Rated MDMT = -55 °F Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1

Top circumferential joint - Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 3.279,1 lb corr = 2.191,9 lb

Capacity New = 1.594,05 US gal corr = 1.610,96 US gal
OD = 48"
Length
= 210"
Lc
t = 0,375"
Design thickness, (at 150 °F) Appendix 1-1
t = P*Ro / (S*E + 0,40*P) + Corrosion

= 103,79*24 / (20.000*1,00 + 0,40*103,79) + 0,125
= 0,2493"
Maximum allowable working pressure, (at 150 °F) Appendix 1-1
P = S*E*t / (Ro - 0,40*t) - Ps

= 20.000*1,00*0,25 / (24 - 0,40*0,25) - 3,79
= 205,41 psi
Maximum allowable pressure, (at 50 °F) Appendix 1-1
P = S*E*t / (Ro - 0,40*t)

= 20.000*1,00*0,375 / (24 - 0,40*0,375)
= 314,47 psi
16/181
% Extreme fiber elongation - UCS-79(d)
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0,375 / 23,8125)*(1 - 23,8125 / ∞)
= 0,7874%
The extreme fiber elongation does not exceed 5%.
Design thickness = 0,2493"
The governing condition is due to internal pressure.
The cylinder thickness of 0,375" is adequate.
Thickness Required Due to Pressure + External Loads
Allowable
Req'd Thk Due
Stress Before
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition UG-23 Stress Location Load
psi) °F) (in) Tension (in) Compression
Increase ( psi)
(in)
St Sc
Wind 0,054 0,0398

Top
Operating, Hot & Corroded 100 20.000 13.266 150 0,125 Seismic 0,0724 0,0202
Wind 0,053 0,0504

Bottom
Seismic 0,0531 0,0514
Wind 0,0536 0,0392

Top
Operating, Hot & New 100 20.000 14.898 150 0 Seismic 0,073 0,0184
Wind 0,0527 0,0502

Bottom
Seismic 0,0529 0,0512
Wind 0,0046 0,0145

Top
Hot Shut Down, Corroded 0 20.000 13.266 150 0,125 Seismic 0,0229 0,0441
Wind 0,0035 0,001

Bottom
Seismic 0,0037 0,002
Wind 0,0044 0,0134

Top
Hot Shut Down, New 0 20.000 14.898 150 0 Seismic 0,0239 0,0414
Wind 0,0036 0,001

Bottom
Seismic 0,0037 0,002
Wind 0,0046 0,0145

Top
Empty, Corroded 0 20.000 13.266 70 0,125 Seismic 0,0173 0,0356
Wind 0,0013 0,0005

Bottom
Seismic 0,0014 0,0002
Wind 0,0044 0,0134

Top
Empty, New 0 20.000 14.898 70 0 Seismic 0,0184 0,034
Wind 0,0014 0,0004

Bottom
Seismic 0,0015 0,0001
Hot Shut Down, Corroded, Top Weight 0,0046 0,0068

Weight & Eccentric Moments
0 20.000 13.266 150 0,125
Only Bottom Weight 0,0042 0,0025
17/181
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)
A = 0,125 / (Ro / t)
= 0,125 / (24 / 0,25)
= 0,001302
B = 13.266 psi
S = 20.000 / 1,00 = 20.000 psi
ScHC = min(B, S) = 13.266 psi
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A = 0,125 / (Ro / t)
= 0,125 / (24 / 0,375)
= 0,001953
B = 14.898 psi
S = 20.000 / 1,00 = 20.000 psi
ScHN = min(B, S) = 14.898 psi
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A = 0,125 / (Ro / t)
= 0,125 / (24 / 0,375)
= 0,001953
B = 14.898 psi
S = 20.000 / 1,00 = 20.000 psi
ScCN = min(B, S) = 14.898 psi
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)

A = 0,125 / (Ro / t)
= 0,125 / (24 / 0,25)
= 0,001302
B = 13.266 psi
S = 20.000 / 1,00 = 20.000 psi
ScCC = min(B, S) = 13.266 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

CS-2)
A = 0,125 / (Ro / t)
= 0,125 / (24 / 0,25)
= 0,001302
B = 13.266 psi
S = 20.000 / 1,00 = 20.000 psi
ScVC = min(B, S) = 13.266 psi
Operating, Hot & Corroded, Wind, Above Support Point
tp = P*R / (2*St*Ks*Ec + 0,40*|P|) (Pressure)

= 100*23,75 / (2*20.000*1,20*1,00 + 0,40*|100|)
= 0,0494"
18/181
tm = M / (π*Rm2*St*Ks*Ec) (bending)
= 277.080 / (π*23,8752*20.000*1,20*1,00)
= 0,0064"
tw = 0,6*W / (2*π*Rm*St*Ks*Ec) (Weight)
= 0,60*11.347,7 / (2*π*23,875*20.000*1,20*1,00)
= 0,0019"
tt = tp + tm - tw (total required, tensile)
= 0,0494 + 0,0064 - (0,0019)
= 0,054"
twc = W / (2*π*Rm*St*Ks*Ec) (Weight)
= 11.347,7 / (2*π*23,875*20.000*1,20*1,00)
= 0,0032"
tc = |tmc + twc - tpc| (total, net tensile)
= |0,0064 + (0,0032) - (0,0494)|
= 0,0398"
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))

= 2*20.000*1,20*1,00*(0,25 - 0,0064 + (0,0019)) / (23,75 - 0,40*(0,25 - 0,0064 + (0,0019)))
= 498,11 psi
Operating, Hot & New, Wind, Above Support Point

= 100*23,625 / (2*20.000*1,20*1,00 + 0,40*|100|)
= 0,0492"
= 277.853 / (π*23,81252*20.000*1,20*1,00)
= 0,0065"
= 0,60*12.459,1 / (2*π*23,8125*20.000*1,20*1,00)
= 0,0021"
= 0,0492 + 0,0065 - (0,0021)
= 0,0536"
twc = W / (2*π*Rm*St*Ks*Ec) (Weight)
= 12.459,1 / (2*π*23,8125*20.000*1,20*1,00)
= 0,0035"
= |0,0065 + (0,0035) - (0,0492)|
= 0,0392"

= 2*20.000*1,20*1,00*(0,375 - 0,0065 + (0,0021)) / (23,625 - 0,40*(0,375 - 0,0065 + (0,0021)))
19/181
= 757,68 psi
Hot Shut Down, Corroded, Wind, Above Support Point
tp = 0" (Pressure)
= 277.080 / (π*23,8752*20.000*1,20*1,00)
= 0,0064"
= 0,60*11.347,7 / (2*π*23,875*20.000*1,20*1,00)
= 0,0019"
= 0 + 0,0064 - (0,0019)
= 0,0046"
tmc = M / (π*Rm2*Sc*Ks) (bending)
= 277.080 / (π*23,8752*13.265,59*1,20)
= 0,0097"
twc = W / (2*π*Rm*Sc*Ks) (Weight)
= 11.347,7 / (2*π*23,875*13.265,59*1,20)
= 0,0048"
tc = tmc + twc - tpc (total required, compressive)
= 0,0097 + (0,0048) - (0)
= 0,0145"
Hot Shut Down, New, Wind, Above Support Point
tp = 0" (Pressure)
= 277.853 / (π*23,81252*20.000*1,20*1,00)
= 0,0065"
= 0,60*12.459,1 / (2*π*23,8125*20.000*1,20*1,00)
= 0,0021"
= 0 + 0,0065 - (0,0021)
= 0,0044"
= 277.853 / (π*23,81252*14.898,49*1,20)
= 0,0087"
= 12.459,1 / (2*π*23,8125*14.898,49*1,20)
= 0,0047"
= 0,0087 + (0,0047) - (0)
= 0,0134"
20/181
Empty, Corroded, Wind, Above Support Point
tp = 0" (Pressure)
= 277.080 / (π*23,8752*20.000*1,20*1,00)
= 0,0064"
= 0,60*11.347,7 / (2*π*23,875*20.000*1,20*1,00)
= 0,0019"
= 0 + 0,0064 - (0,0019)
= 0,0046"
= 277.080 / (π*23,8752*13.265,59*1,20)
= 0,0097"
= 11.347,7 / (2*π*23,875*13.265,59*1,20)
= 0,0048"
= 0,0097 + (0,0048) - (0)
= 0,0145"
Empty, New, Wind, Above Support Point
tp = 0" (Pressure)
= 277.853 / (π*23,81252*20.000*1,20*1,00)
= 0,0065"
= 0,60*12.459,1 / (2*π*23,8125*20.000*1,20*1,00)
= 0,0021"
= 0 + 0,0065 - (0,0021)
= 0,0044"
= 277.853 / (π*23,81252*14.898,49*1,20)
= 0,0087"
= 12.459,1 / (2*π*23,8125*14.898,49*1,20)
= 0,0047"
= 0,0087 + (0,0047) - (0)
= 0,0134"
21/181
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
tp = 0" (Pressure)
tm = M / (π*Rm2*Sc*Ks) (bending)
= 26.236 / (π*23,8752*13.265,59*1,00)
= 0,0011"
tw = W / (2*π*Rm*Sc*Ks) (Weight)
= 11.347,7 / (2*π*23,875*13.265,59*1,00)
= 0,0057"
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0,0011 - (0,0057)|
= 0,0046"
= 0,0011 + (0,0057) - (0)
= 0,0068"
Operating, Hot & Corroded, Wind, Below Support Point

= 100*23,75 / (2*20.000*1,20*1,00 + 0,40*|100|)
= 0,0494"
= 30.582 / (π*23,8752*20.000*1,20*1,00)
= 0,0007"
tw = W / (2*π*Rm*St*Ks*Ec) (Weight)
= -10.158,5 / (2*π*23,875*20.000*1,20*1,00)
= -0,0028"
(total required,
tt = tp + tm - tw
tensile)
= 0,0494 + 0,0007 - (-0,0028)
= 0,053"
twc = 0,6*W / (2*π*Rm*St*Ks*Ec) (Weight)
= 0,60*-10.158,5 / (2*π*23,875*20.000*1,20*1,00)
= -0,0017"
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0,0007 + (-0,0017) - (0,0494)|
= 0,0504"

= 2*20.000*1,20*1,00*(0,25 - 0,0007 + (-0,0028)) / (23,75 - 0,40*(0,25 - 0,0007 + (-0,0028)))
= 500,2 psi
22/181
Operating, Hot & New, Wind, Below Support Point

= 100*23,625 / (2*20.000*1,20*1,00 + 0,40*|100|)
= 0,0492"
= 30.600 / (π*23,81252*20.000*1,20*1,00)
= 0,0007"
= -10.230,3 / (2*π*23,8125*20.000*1,20*1,00)
= -0,0028"
(total required,
tt = tp + tm - tw
tensile)
= 0,0492 + 0,0007 - (-0,0028)
= 0,0527"
= 0,60*-10.230,3 / (2*π*23,8125*20.000*1,20*1,00)
= -0,0017"
(total, net
tensile)
= |0,0007 + (-0,0017) - (0,0492)|
= 0,0502"

= 2*20.000*1,20*1,00*(0,375 - 0,0007 + (-0,0028)) / (23,625 - 0,40*(0,375 - 0,0007 + (-0,0028)))
= 759,44 psi
Hot Shut Down, Corroded, Wind, Below Support Point
tp = 0" (Pressure)
= 30.582 / (π*23,8752*20.000*1,20*1,00)
= 0,0007"
= -10.158,5 / (2*π*23,875*20.000*1,20*1,00)
= -0,0028"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0,0007 - (-0,0028)
= 0,0035"
= 0,60*-10.158,5 / (2*π*23,875*20.000*1,20*1,00)
= -0,0017"
(total, net
tensile)
= |0,0007 + (-0,0017) - (0)|
23/181
= 0,001"
Hot Shut Down, New, Wind, Below Support Point
tp = 0" (Pressure)
= 30.600 / (π*23,81252*20.000*1,20*1,00)
= 0,0007"
= -10.230,3 / (2*π*23,8125*20.000*1,20*1,00)
= -0,0028"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0,0007 - (-0,0028)
= 0,0036"
= 0,60*-10.230,3 / (2*π*23,8125*20.000*1,20*1,00)
= -0,0017"
(total, net
tensile)
= |0,0007 + (-0,0017) - (0)|
= 0,001"
Empty, Corroded, Wind, Below Support Point
tp = 0" (Pressure)
= 30.582 / (π*23,8752*20.000*1,20*1,00)
= 0,0007"
= -2.298,4 / (2*π*23,875*20.000*1,20*1,00)
= -0,0006"
= 0 + 0,0007 - (-0,0006)
= 0,0013"
= 30.582 / (π*23,8752*13.265,59*1,20)
= 0,0011"
twc = 0,6*W / (2*π*Rm*Sc*Ks) (Weight)
= 0,60*-2.298,4 / (2*π*23,875*13.265,59*1,20)
= -0,0006"
= 0,0011 + (-0,0006) - (0)
= 0,0005"
24/181
Empty, New, Wind, Below Support Point
tp = 0" (Pressure)
= 30.600 / (π*23,81252*20.000*1,20*1,00)
= 0,0007"
= -2.461,4 / (2*π*23,8125*20.000*1,20*1,00)
= -0,0007"
= 0 + 0,0007 - (-0,0007)
= 0,0014"
= 30.600 / (π*23,81252*14.898,49*1,20)
= 0,001"
twc = 0,6*W / (2*π*Rm*Sc*Ks) (Weight)
= 0,60*-2.461,4 / (2*π*23,8125*14.898,49*1,20)
= -0,0006"
= 0,001 + (-0,0006) - (0)
= 0,0004"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
tp = 0" (Pressure)
= 30.582 / (π*23,8752*20.000*1,00*1,00)
= 0,0009"
= -10.158,5 / (2*π*23,875*20.000*1,00*1,00)
= -0,0034"
= 0 + 0,0009 - (-0,0034)
= 0,0042"
= |0,0009 + (-0,0034) - (0)|
= 0,0025"
Operating, Hot & Corroded, Seismic, Above Support Point

= 100*23,75 / (2*20.000*1,20*1,00 + 0,40*|100|)
= 0,0494"
= 1.120.596 / (π*23,8752*20.000*1,20*1,00)
= 0,0261"
25/181
= 11.347,7 / (2*π*23,875*20.000*1,20*1,00)
= 0,0032"
(total required,
tt = tp + tm - tw
tensile)
= 0,0494 + 0,0261 - (0,0032)
= 0,0724"
(total, net
tensile)
= |0,0261 + (0,0032) - (0,0494)|
= 0,0202"

= 2*20.000*1,20*1,00*(0,25 - 0,0261 + (0,0032)) / (23,75 - 0,40*(0,25 - 0,0261 + (0,0032)))
= 460,7 psi
Operating, Hot & New, Seismic, Above Support Point

= 100*23,625 / (2*20.000*1,20*1,00 + 0,40*|100|)
= 0,0492"
= 1.168.615 / (π*23,81252*20.000*1,20*1,00)
= 0,0273"
= 12.459,1 / (2*π*23,8125*20.000*1,20*1,00)
= 0,0035"
(total required,
tt = tp + tm - tw
tensile)
= 0,0492 + 0,0273 - (0,0035)
= 0,073"
(total, net
tensile)
= |0,0273 + (0,0035) - (0,0492)|
= 0,0184"

= 2*20.000*1,20*1,00*(0,375 - 0,0273 + (0,0035)) / (23,625 - 0,40*(0,375 - 0,0273 + (0,0035)))
= 717,69 psi
Hot Shut Down, Corroded, Seismic, Above Support Point
tp = 0" (Pressure)
2
tm = M / (π*Rm *St*Ks*Ec) (bending)
= 1.120.596 / (π*23,8752*20.000*1,20*1,00)
= 0,0261"
26/181
= 11.347,7 / (2*π*23,875*20.000*1,20*1,00)
= 0,0032"
= 0 + 0,0261 - (0,0032)
= 0,0229"
= 1.120.596 / (π*23,8752*13.265,59*1,20)
= 0,0393"
= 11.347,7 / (2*π*23,875*13.265,59*1,20)
= 0,0048"
= 0,0393 + (0,0048) - (0)
= 0,0441"
Hot Shut Down, New, Seismic, Above Support Point
tp = 0" (Pressure)
2
tm = M / (π*Rm *St*Ks*Ec) (bending)
2
= 1.168.615 / (π*23,8125 *20.000*1,20*1,00)
= 0,0273"
= 12.459,1 / (2*π*23,8125*20.000*1,20*1,00)
= 0,0035"
= 0 + 0,0273 - (0,0035)
= 0,0239"
= 1.168.615 / (π*23,81252*14.898,49*1,20)
= 0,0367"
= 12.459,1 / (2*π*23,8125*14.898,49*1,20)
= 0,0047"
= 0,0367 + (0,0047) - (0)
= 0,0414"
Empty, Corroded, Seismic, Above Support Point
tp = 0" (Pressure)
= 880.269 / (π*23,8752*20.000*1,20*1,00)
= 0,0205"
= 11.347,7 / (2*π*23,875*20.000*1,20*1,00)
27/181
= 0,0032"
= 0 + 0,0205 - (0,0032)
= 0,0173"
= 880.269 / (π*23,8752*13.265,59*1,20)
= 0,0309"
= 11.347,7 / (2*π*23,875*13.265,59*1,20)
= 0,0048"
= 0,0309 + (0,0048) - (0)
= 0,0356"
Empty, New, Seismic, Above Support Point
tp = 0" (Pressure)
= 933.240 / (π*23,81252*20.000*1,20*1,00)
= 0,0218"
= 12.459,1 / (2*π*23,8125*20.000*1,20*1,00)
= 0,0035"
= 0 + 0,0218 - (0,0035)
= 0,0184"
= 933.240 / (π*23,81252*14.898,49*1,20)
= 0,0293"
= 12.459,1 / (2*π*23,8125*14.898,49*1,20)
= 0,0047"
= 0,0293 + (0,0047) - (0)
= 0,034"
Operating, Hot & Corroded, Seismic, Below Support Point

= 100*23,75 / (2*20.000*1,20*1,00 + 0,40*|100|)
= 0,0494"
= 36.136 / (π*23,8752*20.000*1,20*1,00)
= 0,0008"
= -10.158,5 / (2*π*23,875*20.000*1,20*1,00)
28/181
= -0,0028"
(total required,
tt = tp + tm - tw
tensile)
= 0,0494 + 0,0008 - (-0,0028)
= 0,0531"
(total, net
tensile)
= |0,0008 + (-0,0028) - (0,0494)|
= 0,0514"

= 2*20.000*1,20*1,00*(0,25 - 0,0008 + (-0,0028)) / (23,75 - 0,40*(0,25 - 0,0008 + (-0,0028)))
= 499,94 psi
Operating, Hot & New, Seismic, Below Support Point

= 100*23,625 / (2*20.000*1,20*1,00 + 0,40*|100|)
= 0,0492"
= 36.578 / (π*23,81252*20.000*1,20*1,00)
= 0,0009"
= -10.230,3 / (2*π*23,8125*20.000*1,20*1,00)
= -0,0028"
(total required,
tt = tp + tm - tw
tensile)
= 0,0492 + 0,0009 - (-0,0028)
= 0,0529"
(total, net
tensile)
= |0,0009 + (-0,0028) - (0,0492)|
= 0,0512"

= 2*20.000*1,20*1,00*(0,375 - 0,0009 + (-0,0028)) / (23,625 - 0,40*(0,375 - 0,0009 + (-0,0028)))
= 759,15 psi
Hot Shut Down, Corroded, Seismic, Below Support Point
tp = 0" (Pressure)
= 36.136 / (π*23,8752*20.000*1,20*1,00)
= 0,0008"
29/181
= -10.158,5 / (2*π*23,875*20.000*1,20*1,00)
= -0,0028"
= 0 + 0,0008 - (-0,0028)
= 0,0037"
= |0,0008 + (-0,0028) - (0)|
= 0,002"
Hot Shut Down, New, Seismic, Below Support Point
tp = 0" (Pressure)
= 36.578 / (π*23,81252*20.000*1,20*1,00)
= 0,0009"
= -10.230,3 / (2*π*23,8125*20.000*1,20*1,00)
= -0,0028"
= 0 + 0,0009 - (-0,0028)
= 0,0037"
= |0,0009 + (-0,0028) - (0)|
= 0,002"
Empty, Corroded, Seismic, Below Support Point
tp = 0" (Pressure)
= 33.167 / (π*23,8752*20.000*1,20*1,00)
= 0,0008"
= -2.298,4 / (2*π*23,875*20.000*1,20*1,00)
= -0,0006"
= 0 + 0,0008 - (-0,0006)
= 0,0014"
= 33.167 / (π*23,8752*13.265,59*1,20)
= 0,0012"
= -2.298,4 / (2*π*23,875*13.265,59*1,20)
= -0,001"
= 0,0012 + (-0,001) - (0)
= 0,0002"
30/181
Empty, New, Seismic, Below Support Point
tp = 0" (Pressure)
= 33.639 / (π*23,81252*20.000*1,20*1,00)
= 0,0008"
= -2.461,4 / (2*π*23,8125*20.000*1,20*1,00)
= -0,0007"
= 0 + 0,0008 - (-0,0007)
= 0,0015"
= 33.639 / (π*23,81252*14.898,49*1,20)
= 0,0011"
= -2.461,4 / (2*π*23,8125*14.898,49*1,20)
= -0,0009"
= 0,0011 + (-0,0009) - (0)
= 0,0001"
31/181
Cylinder #2
Component: Cylinder
Material specification: SA-106 B Smls pipe (II-D p. 10, ln. 40)
Pipe Description: NPS 8 Sch 40 (Std)
Material is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0,1694)
Static liquid head:
Ps = 5,6 psi (SG = 1, Hs = 155,0945",Operating head)

(SG = 1, Hs = 27,6155", Horizontal test
Pth = 1 psi
head)
Corrosion allowance Inner C = 0,125" Outer C = 0"

Radiography: Longitudinal joint - Seamless No RT

Top circumferential joint - Full UW-11(a) Type 1
Bottom circumferential joint - UserDefined
E = 0,5
Estimated weight New = 18,7 lb corr = 11,6 lb

Capacity New = 1,71 US gal corr = 1,81 US gal
OD = 8,625"
Length
= 7,874"
Lc
t = 0,322"
Design thickness, (at 150 °F) Appendix 1-1
t = P*Ro / (S*E + 0,40*P) + Corrosion

= 105,6*4,3125 / (17.100*0,85 + 0,40*105,6) + 0,125
= 0,1563"
Maximum allowable working pressure, (at 150 °F) Appendix 1-1
P = S*E*t / (Ro - 0,40*t) - Ps

= 17.100*0,85*0,1568 / (4,3125 - 0,40*0,1568) - 5,6
= 530,51 psi
Maximum allowable pressure, (at 50 °F) Appendix 1-1
P = S*E*t / (Ro - 0,40*t)

= 17.100*0,85*0,2818 / (4,3125 - 0,40*0,2818)
= 975,1 psi
32/181
Design thickness = 0,1563"
The cylinder thickness of 0,322" is adequate.
Allowable
Stress Before
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition UG-23 Stress Load
psi) °F) (in) Tension (in) Compression (in)
Increase ( psi)
St Sc
Wind 0,0151 0,0147

Operating, Hot & Corroded 100 17.100 17.027 150 0,125
Seismic 0,013 0,0122
Wind 0,0147 0,0143

Operating, Hot & New 100 17.100 17.100 150 0
Seismic 0,0127 0,0118
Wind 0,001 0,0006

Hot Shut Down, Corroded 0 17.100 17.027 150 0,125
Seismic 0,0012 0,0004
Wind 0,001 0,0006

Hot Shut Down, New 0 17.100 17.100 150 0
Seismic 0,0013 0,0004
Wind 0,0003 0,0002

Empty, Corroded 0 17.100 17.027 70 0,125
Seismic 0,0005 0,0001
Wind 0,0003 0,0002

Empty, New 0 17.100 17.100 70 0
Seismic 0,0006 0,0001
Hot Shut Down, Corroded, Weight

0 17.100 17.027 150 0,125 Weight 0,001 0,001
& Eccentric Moments Only

A = 0,125 / (Ro / t)
= 0,125 / (4,3125 / 0,1568)
= 0,004543
B = 17.027 psi
S = 17.100 / 1,00 = 17.100 psi

A = 0,125 / (Ro / t)
= 0,125 / (4,3125 / 0,2818)
= 0,008167
B = 17.321 psi
S = 17.100 / 1,00 = 17.100 psi

A = 0,125 / (Ro / t)
= 0,125 / (4,3125 / 0,2818)
= 0,008167
B = 17.321 psi
33/181
S = 17.100 / 1,00 = 17.100 psi

A = 0,125 / (Ro / t)
= 0,125 / (4,3125 / 0,1568)
= 0,004543
B = 17.027 psi
S = 17.100 / 1,00 = 17.100 psi

CS-2)
A = 0,125 / (Ro / t)
= 0,125 / (4,3125 / 0,1568)
= 0,004543
B = 17.027 psi
S = 17.100 / 1,00 = 17.100 psi
Operating, Hot & Corroded, Wind, Top Seam

= 100*4,1155 / (2*17.100*1,00*0,85 + 0,40*|100|)
= 0,0141"
= 0 / (π*4,2142*17.100*1,00*0,85)
= 0"
= -386,8 / (2*π*4,214*17.100*1,00*0,85)
= -0,001"
(total required,
tt = tp + tm - tw
tensile)
= 0,0141 + 0 - (-0,001)
= 0,0151"
= 0,60*-386,8 / (2*π*4,214*17.100*1,00*0,85)
= -0,0006"
(total, net
tensile)
= |0 + (-0,0006) - (0,0141)|
= 0,0147"

= 2*17.100*1,00*0,85*(0,1568 - 0 + (-0,001)) / (4,1155 - 0,40*(0,1568 - 0 + (-0,001)))
34/181
= 1.117,02 psi
Operating, Hot & New, Wind, Top Seam

= 100*3,9905 / (2*17.100*1,00*0,85 + 0,40*|100|)
= 0,0137"
= 0 / (π*4,15152*17.100*1,00*0,85)
= 0"
= -374,7 / (2*π*4,1515*17.100*1,00*0,85)
= -0,001"
(total required,
tt = tp + tm - tw
tensile)
= 0,0137 + 0 - (-0,001)
= 0,0147"
= 0,60*-374,7 / (2*π*4,1515*17.100*1,00*0,85)
= -0,0006"
(total, net
tensile)
= |0 + (-0,0006) - (0,0137)|
= 0,0143"

= 2*17.100*1,00*0,85*(0,2818 - 0 + (-0,001)) / (3,9905 - 0,40*(0,2818 - 0 + (-0,001)))
= 2.104,52 psi
Hot Shut Down, Corroded, Wind, Top Seam
tp = 0" (Pressure)
= 0 / (π*4,2142*17.100*1,00*0,85)
= 0"
= -386,8 / (2*π*4,214*17.100*1,00*0,85)
= -0,001"
= 0 + 0 - (-0,001)
= 0,001"
= 0,60*-386,8 / (2*π*4,214*17.100*1,00*0,85)
= -0,0006"
35/181
= |0 + (-0,0006) - (0)|
= 0,0006"
Hot Shut Down, New, Wind, Top Seam
tp = 0" (Pressure)
= 0 / (π*4,15152*17.100*1,00*0,85)
= 0"
= -374,7 / (2*π*4,1515*17.100*1,00*0,85)
= -0,001"
= 0 + 0 - (-0,001)
= 0,001"
= 0,60*-374,7 / (2*π*4,1515*17.100*1,00*0,85)
= -0,0006"
= |0 + (-0,0006) - (0)|
= 0,0006"
Empty, Corroded, Wind, Top Seam
tp = 0" (Pressure)
= 0 / (π*4,2142*17.100*1,00*0,85)
= 0"
= -99,6 / (2*π*4,214*17.100*1,00*0,85)
= -0,0003"
= 0 + 0 - (-0,0003)
= 0,0003"
= 0,60*-99,6 / (2*π*4,214*17.100*1,00*0,85)
= -0,0002"
= |0 + (-0,0002) - (0)|
= 0,0002"
Empty, New, Wind, Top Seam
tp = 0" (Pressure)
= 0 / (π*4,15152*17.100*1,00*0,85)
= 0"
36/181
= -106,7 / (2*π*4,1515*17.100*1,00*0,85)
= -0,0003"
= 0 + 0 - (-0,0003)
= 0,0003"
= 0,60*-106,7 / (2*π*4,1515*17.100*1,00*0,85)
= -0,0002"
= |0 + (-0,0002) - (0)|
= 0,0002"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
tp = 0" (Pressure)
= 0 / (π*4,2142*17.100*1,00*0,85)
= 0"
= -386,8 / (2*π*4,214*17.100*1,00*0,85)
= -0,001"
= 0 + 0 - (-0,001)
= 0,001"
= |0 + (-0,001) - (0)|
= 0,001"
Operating, Hot & Corroded, Seismic, Top Seam

= 100*4,1155 / (2*17.100*1,20*0,85 + 0,40*|100|)
= 0,0118"
= 399 / (π*4,2142*17.100*1,20*0,85)
= 0,0004"
= -386,8 / (2*π*4,214*17.100*1,20*0,85)
= -0,0008"
(total required,
tt = tp + tm - tw
tensile)
= 0,0118 + 0,0004 - (-0,0008)
= 0,013"
(total, net
tensile)
= |0,0004 + (-0,0008) - (0,0118)|
37/181
= 0,0122"

= 2*17.100*1,20*0,85*(0,1568 - 0,0004 + (-0,0008)) / (4,1155 - 0,40*(0,1568 - 0,0004 + (-0,0008)))
= 1.338,3 psi
Operating, Hot & New, Seismic, Top Seam

= 100*3,9905 / (2*17.100*1,20*0,85 + 0,40*|100|)
= 0,0114"
= 407 / (π*4,15152*17.100*1,20*0,85)
= 0,0004"
= -374,7 / (2*π*4,1515*17.100*1,20*0,85)
= -0,0008"
(total required,
tt = tp + tm - tw
tensile)
= 0,0114 + 0,0004 - (-0,0008)
= 0,0127"
(total, net
tensile)
= |0,0004 + (-0,0008) - (0,0114)|
= 0,0118"

= 2*17.100*1,20*0,85*(0,2818 - 0,0004 + (-0,0008)) / (3,9905 - 0,40*(0,2818 - 0,0004 + (-0,0008)))
= 2.522,96 psi
Hot Shut Down, Corroded, Seismic, Top Seam
tp = 0" (Pressure)
= 399 / (π*4,2142*17.100*1,20*0,85)
= 0,0004"
= -386,8 / (2*π*4,214*17.100*1,20*0,85)
= -0,0008"
= 0 + 0,0004 - (-0,0008)
= 0,0012"
= |0,0004 + (-0,0008) - (0)|
38/181
= 0,0004"
Hot Shut Down, New, Seismic, Top Seam
tp = 0" (Pressure)
= 407 / (π*4,15152*17.100*1,20*0,85)
= 0,0004"
= -374,7 / (2*π*4,1515*17.100*1,20*0,85)
= -0,0008"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0,0004 - (-0,0008)
= 0,0013"
(total, net
tensile)
= |0,0004 + (-0,0008) - (0)|
= 0,0004"
Empty, Corroded, Seismic, Top Seam
tp = 0" (Pressure)
= 324 / (π*4,2142*17.100*1,20*0,85)
= 0,0003"
= -99,6 / (2*π*4,214*17.100*1,20*0,85)
= -0,0002"
= 0 + 0,0003 - (-0,0002)
= 0,0005"
= 324 / (π*4,2142*17.027,22*1,20)
= 0,0003"
= -99,6 / (2*π*4,214*17.027,22*1,20)
= -0,0002"
= 0,0003 + (-0,0002) - (0)
= 0,0001"
Empty, New, Seismic, Top Seam
tp = 0" (Pressure)
= 335 / (π*4,15152*17.100*1,20*0,85)
= 0,0004"
39/181
= -106,7 / (2*π*4,1515*17.100*1,20*0,85)
= -0,0002"
= 0 + 0,0004 - (-0,0002)
= 0,0006"
= 335 / (π*4,15152*17.100*1,20)
= 0,0003"
= -106,7 / (2*π*4,1515*17.100*1,20)
= -0,0002"
= 0,0003 + (-0,0002) - (0)
= 0,0001"
40/181
Transition #1
Component: Transition
Static liquid head:
Ps = 5,31 psi (SG = 1, Hs = 147,2205" Operating head at small end)

Ps = 3,79 psi (SG = 1, Hs = 105,0091"Operating head at large end)
(SG = 1, Hs = 27,5237", Horizontal test head at small
Pth = 0,99 psi
end)
(SG = 1, Hs = 47,2112", Horizontal test head at large
Pth = 1,7 psi
end)
Corrosion allowance: Inner C = 0,125" Outer C = 0"

Radiography: Category A joints - Full UW-11(a) Type 1

Circ. joint top/left - Full UW-11(a) Type 1
Circ. joint right/bottom - Full UW-11(a) Type 1
Estimated weight: New = 432,9 lb corr = 290 lb

Capacity: New = 127 US gal corr = 129,1 US gal
Axial length = 42,2113"

Large End OD = 48"
Small End OD = 8,625"
Cone tc = 0,375"
Design thickness, (at 150 °F) App 1-4(e) (Large End)
t = P*Do / (2*cos(α)*(S*E + 0,40*P)) + Corrosion

= 103,79*48 / (2*cos(25,0045)*(20.000*1,00 + 0,40*103,79)) + 0,125
= 0,2621"
Small End design thickness (t = 0,15") does not govern.
Maximum allowable working pressure, (Corroded at 150 °F) App 1-4(e) (Large End)
P = 2*S*E*t*cos(α) / (Do - 0,80*t*cos(α)) - Ps

2*20.000*1,00*0,25*cos(25,0045) / (48 - 0,80*0,25*cos(25,0045)) -
=
3,79
= 185,73 psi
Small End MAWP (1.067,99 psi) does not govern.
41/181
Maximum allowable pressure, (New at 50 °F) App 1-4(e) (Large End)
P = 2*S*E*t*cos(α) / (Do - 0,80*t*cos(α))

2*20.000*1,00*0,375*cos(25,0045) / (48 -
=
0,80*0,375*cos(25,0045))
= 284,82 psi
Small End MAP (1.627,43 psi) does not govern.
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0,4138 / 4,1056)*(1 - 4,1056 / ∞)
= 5,0392%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or
(5).
Transition design thickness = 0,2621"
The transition thickness of 0,375 is adequate.
Allowable
Req'd Thk Due
Stress Before
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition UG-23 Stress Location Load
psi) °F) (in) Tension (in) Compression
Increase ( psi)
(in)
St Sc
Wind 0,0578 0,0552

Top
Operating, Hot & Corroded 100 20.000 12.897 150 0,125 Seismic 0,0579 0,0561
Wind 0,0119 0,0116

Bottom
Seismic 0,0103 0,0096
Wind 0,0575 0,0549

Top
Operating, Hot & New 100 20.000 14.485 150 0 Seismic 0,0576 0,0558
Wind 0,0115 0,0112

Bottom
Seismic 0,01 0,0093
Wind 0,0033 0,0007

Top
Hot Shut Down, Corroded 0 20.000 12.897 150 0,125 Seismic 0,0034 0,0016
Wind 0,0008 0,0005

Bottom
Seismic 0,001 0,0003
Wind 0,0033 0,0007

Top
Hot Shut Down, New 0 20.000 14.485 150 0 Seismic 0,0035 0,0016
Wind 0,0008 0,0005

Bottom
Seismic 0,001 0,0003
Wind 0,0009 0,0011

Top
Empty, Corroded 0 20.000 12.897 70 0,125 Seismic 0,001 0,0011
Wind 0,0002 0,0001

Bottom
Seismic 0,0004 0,0002
Wind 0,001 0,001

Top
Empty, New 0 20.000 14.485 70 0
42/181
Seismic 0,001 0,001
Wind 0,0002 0,0001

Bottom
Seismic 0,0005 0,0001
Hot Shut Down, Corroded, Top Weight 0,004 0,0021

Weight & Eccentric Moments
0 20.000 12.897 150 0,125
Only Bottom Weight 0,0008 0,0008

A = 0,125 / (Ro / te)
= 0,125 / (24 / 0,2266)
= 0,001180
B = 12.897 psi
S = 20.000 / 1,00 = 20.000 psi

A = 0,125 / (Ro / te)
= 0,125 / (24 / 0,3399)
= 0,001770
B = 14.485 psi
S = 20.000 / 1,00 = 20.000 psi

A = 0,125 / (Ro / te)
= 0,125 / (24 / 0,3399)
= 0,001770
B = 14.485 psi
S = 20.000 / 1,00 = 20.000 psi

A = 0,125 / (Ro / te)
= 0,125 / (24 / 0,2266)
= 0,001180
B = 12.897 psi
S = 20.000 / 1,00 = 20.000 psi

CS-2)
A = 0,125 / (Ro / te)
= 0,125 / (24 / 0,2266)
= 0,001180
B = 12.897 psi
S = 20.000 / 1,00 = 20.000 psi
Operating, Hot & Corroded, Wind, Top Seam
tp = P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos(α)] (Pressure)

= 100*23,7241 / [(2*20.000*1,20*1,00 + 0,40*|100|)*cos(25,0045)]
= 0,0545"
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] (bending)
= 30.582 / [(π*23,86212*20.000*1,20*1,00)*cos(25,0045)]
= 0,0008"
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] (Weight)
43/181
= -8.206,4 / [(2*π*23,8621*20.000*1,20*1,00)*cos(25,0045)]
= -0,0025"
(total
tt = tp + tm - tw required,
tensile)
= 0,0545 + 0,0008 - (-0,0025)
= 0,0578"
twc = 0,6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] (Weight)
= 0,60*-8.206,4 / [(2*π*23,8621*20.000*1,20*1,00)*cos(25,0045)]
= -0,0015"
(total, net
tensile)
= |0,0008 + (-0,0015) - (0,0545)|
= 0,0552"
P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0,40*(t - tm + tw))*cos(α))

= 2*20.000*1,20*1,00*(0,25 - 0,0008 + (-0,0025)) / ((23,7241 - 0,40*(0,25 - 0,0008 + (-0,0025)))*cos(25,0045))
= 553,05 psi
Operating, Hot & New, Wind, Top Seam

= 100*23,5862 / [(2*20.000*1,20*1,00 + 0,40*|100|)*cos(25,0045)]
= 0,0542"
= 30.600 / [(π*23,79312*20.000*1,20*1,00)*cos(25,0045)]
= 0,0008"
= -8.269,3 / [(2*π*23,7931*20.000*1,20*1,00)*cos(25,0045)]
= -0,0025"
(total
tensile)
= 0,0542 + 0,0008 - (-0,0025)
= 0,0575"
= 0,60*-8.269,3 / [(2*π*23,7931*20.000*1,20*1,00)*cos(25,0045)]
= -0,0015"
(total, net
tensile)
= |0,0008 + (-0,0015) - (0,0542)|
= 0,0549"

= 2*20.000*1,20*1,00*(0,375 - 0,0008 + (-0,0025)) / ((23,5862 - 0,40*(0,375 - 0,0008 + (-0,0025)))*cos(25,0045))
= 839,89 psi
Hot Shut Down, Corroded, Wind, Top Seam
tp = 0" (Pressure)
= 30.582 / [(π*23,86212*20.000*1,20*1,00)*cos(25,0045)]
= 0,0008"
44/181
= -8.206,4 / [(2*π*23,8621*20.000*1,20*1,00)*cos(25,0045)]
= -0,0025"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0,0008 - (-0,0025)
= 0,0033"
0,60*-8.206,4 /
=
[(2*π*23,8621*20.000*1,20*1,00)*cos(25,0045)]
= -0,0015"
= |0,0008 + (-0,0015) - (0)|
= 0,0007"
Hot Shut Down, New, Wind, Top Seam
tp = 0" (Pressure)
= 30.600 / [(π*23,79312*20.000*1,20*1,00)*cos(25,0045)]
= 0,0008"
= -8.269,3 / [(2*π*23,7931*20.000*1,20*1,00)*cos(25,0045)]
= -0,0025"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0,0008 - (-0,0025)
= 0,0033"
0,60*-8.269,3 /
=
[(2*π*23,7931*20.000*1,20*1,00)*cos(25,0045)]
= -0,0015"
= |0,0008 + (-0,0015) - (0)|
= 0,0007"
Empty, Corroded, Wind, Top Seam
tp = 0" (Pressure)
= 30.582 / [(π*23,86212*20.000*1,20*1,00)*cos(25,0045)]
= 0,0008"
= -397,4 / [(2*π*23,8621*20.000*1,20*1,00)*cos(25,0045)]
= -0,0001"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0,0008 - (-0,0001)
= 0,0009"
tmc = M / [(π*Rm2*Sc*Ks)*cos(α)] (bending)
= 30.582 / [(π*23,86212*12.897,04*1,20)*cos(25,0045)]
= 0,0012"
twc = 0,6*W / [(2*π*Rm*Sc*Ks)*cos(α)] (Weight)
= 0,60*-397,4 / [(2*π*23,8621*12.897,04*1,20)*cos(25,0045)]
= -0,0001"
(total required,
tc = tmc + twc - tpc
compressive)
45/181
= 0,0012 + (-0,0001) - (0)
= 0,0011"
Empty, New, Wind, Top Seam
tp = 0" (Pressure)
= 30.600 / [(π*23,79312*20.000*1,20*1,00)*cos(25,0045)]
= 0,0008"
= -550 / [(2*π*23,7931*20.000*1,20*1,00)*cos(25,0045)]
= -0,0002"
= 0 + 0,0008 - (-0,0002)
= 0,001"
= 30.600 / [(π*23,79312*14.484,57*1,20)*cos(25,0045)]
= 0,0011"
twc = 0,6*W / [(2*π*Rm*Sc*Ks)*cos(α)] (Weight)
0,60*-550 /
=
[(2*π*23,7931*14.484,57*1,20)*cos(25,0045)]
= -0,0001"
(total required,
compressive)
= 0,0011 + (-0,0001) - (0)
= 0,001"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
tp = 0" (Pressure)
= 30.582 / [(π*23,86212*20.000*1,00*1,00)*cos(25,0045)]
= 0,0009"
= -8.206,4 / [(2*π*23,8621*20.000*1,00*1,00)*cos(25,0045)]
= -0,003"
(total
tensile)
= 0 + 0,0009 - (-0,003)
= 0,004"
(total, net
tensile)
= |0,0009 + (-0,003) - (0)|
= 0,0021"
Operating, Hot & Corroded, Wind, Bottom Seam

= 100*4,0366 / [(2*20.000*1,00*1,00 + 0,40*|100|)*cos(25,0045)]
= 0,0111"
= 0 / [(π*4,17462*20.000*1,00*1,00)*cos(25,0045)]
= 0"
= -386,8 / [(2*π*4,1746*20.000*1,00*1,00)*cos(25,0045)]
= -0,0008"
46/181
tt = tp + tm - tw (total
required,
tensile)
= 0,0111 + 0 - (-0,0008)
= 0,0119"
= 0,60*-386,8 / [(2*π*4,1746*20.000*1,00*1,00)*cos(25,0045)]
= -0,0005"
(total, net
tensile)
= |0 + (-0,0005) - (0,0111)|
= 0,0116"

= 2*20.000*1,00*1,00*(0,25 - 0 + (-0,0008)) / ((4,0366 - 0,40*(0,25 - 0 + (-0,0008)))*cos(25,0045))
= 2.793,59 psi
Operating, Hot & New, Wind, Bottom Seam

= 100*3,8987 / [(2*20.000*1,00*1,00 + 0,40*|100|)*cos(25,0045)]
= 0,0107"
= 0 / [(π*4,10562*20.000*1,00*1,00)*cos(25,0045)]
= 0"
= -374,7 / [(2*π*4,1056*20.000*1,00*1,00)*cos(25,0045)]
= -0,0008"
(total
tensile)
= 0,0107 + 0 - (-0,0008)
= 0,0115"
= 0,60*-374,7 / [(2*π*4,1056*20.000*1,00*1,00)*cos(25,0045)]
= -0,0005"
(total, net
tensile)
= |0 + (-0,0005) - (0,0107)|
= 0,0112"

= 2*20.000*1,00*1,00*(0,375 - 0 + (-0,0008)) / ((3,8987 - 0,40*(0,375 - 0 + (-0,0008)))*cos(25,0045))
= 4.405,37 psi
Hot Shut Down, Corroded, Wind, Bottom Seam
tp = 0" (Pressure)
= 0 / [(π*4,17462*20.000*1,00*1,00)*cos(25,0045)]
= 0"
= -386,8 / [(2*π*4,1746*20.000*1,00*1,00)*cos(25,0045)]
47/181
= -0,0008"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0,0008)
= 0,0008"
0,60*-386,8 /
=
[(2*π*4,1746*20.000*1,00*1,00)*cos(25,0045)]
= -0,0005"
= |0 + (-0,0005) - (0)|
= 0,0005"
Hot Shut Down, New, Wind, Bottom Seam
tp = 0" (Pressure)
= 0 / [(π*4,10562*20.000*1,00*1,00)*cos(25,0045)]
= 0"
= -374,7 / [(2*π*4,1056*20.000*1,00*1,00)*cos(25,0045)]
= -0,0008"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0,0008)
= 0,0008"
0,60*-374,7 /
=
[(2*π*4,1056*20.000*1,00*1,00)*cos(25,0045)]
= -0,0005"
= |0 + (-0,0005) - (0)|
= 0,0005"
Empty, Corroded, Wind, Bottom Seam
tp = 0" (Pressure)
= 0 / [(π*4,17462*20.000*1,00*1,00)*cos(25,0045)]
= 0"
= -99,6 / [(2*π*4,1746*20.000*1,00*1,00)*cos(25,0045)]
= -0,0002"
(total
tensile)
= 0 + 0 - (-0,0002)
= 0,0002"
= 0,60*-99,6 / [(2*π*4,1746*20.000*1,00*1,00)*cos(25,0045)]
= -0,0001"
(total, net
tensile)
= |0 + (-0,0001) - (0)|
= 0,0001"
48/181
Empty, New, Wind, Bottom Seam
tp = 0" (Pressure)
= 0 / [(π*4,10562*20.000*1,00*1,00)*cos(25,0045)]
= 0"
= -106,7 / [(2*π*4,1056*20.000*1,00*1,00)*cos(25,0045)]
= -0,0002"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0,0002)
= 0,0002"
0,60*-106,7 /
=
[(2*π*4,1056*20.000*1,00*1,00)*cos(25,0045)]
= -0,0001"
= |0 + (-0,0001) - (0)|
= 0,0001"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0" (Pressure)
= 0 / [(π*4,17462*20.000*1,00*1,00)*cos(25,0045)]
= 0"
= -386,8 / [(2*π*4,1746*20.000*1,00*1,00)*cos(25,0045)]
= -0,0008"
(total
tensile)
= 0 + 0 - (-0,0008)
= 0,0008"
(total, net
tensile)
= |0 + (-0,0008) - (0)|
= 0,0008"
Operating, Hot & Corroded, Seismic, Top Seam

100*23,7241 / [(2*20.000*1,20*1,00 +
=
0,40*|100|)*cos(25,0045)]
= 0,0545"
= 35.633 / [(π*23,86212*20.000*1,20*1,00)*cos(25,0045)]
= 0,0009"
= -8.206,4 / [(2*π*23,8621*20.000*1,20*1,00)*cos(25,0045)]
= -0,0025"
(total required,
tt = tp + tm - tw
tensile)
= 0,0545 + 0,0009 - (-0,0025)
= 0,0579"
49/181
= |0,0009 + (-0,0025) - (0,0545)|
= 0,0561"

= 2*20.000*1,20*1,00*(0,25 - 0,0009 + (-0,0025)) / ((23,7241 - 0,40*(0,25 - 0,0009 + (-0,0025)))*cos(25,0045))
= 552,76 psi
Operating, Hot & New, Seismic, Top Seam

100*23,5862 / [(2*20.000*1,20*1,00 +
=
0,40*|100|)*cos(25,0045)]
= 0,0542"
= 36.034 / [(π*23,79312*20.000*1,20*1,00)*cos(25,0045)]
= 0,0009"
= -8.269,3 / [(2*π*23,7931*20.000*1,20*1,00)*cos(25,0045)]
= -0,0025"
(total required,
tt = tp + tm - tw
tensile)
= 0,0542 + 0,0009 - (-0,0025)
= 0,0576"
= |0,0009 + (-0,0025) - (0,0542)|
= 0,0558"

= 2*20.000*1,20*1,00*(0,375 - 0,0009 + (-0,0025)) / ((23,5862 - 0,40*(0,375 - 0,0009 + (-0,0025)))*cos(25,0045))
= 839,57 psi
Hot Shut Down, Corroded, Seismic, Top Seam
tp = 0" (Pressure)
= 35.633 / [(π*23,86212*20.000*1,20*1,00)*cos(25,0045)]
= 0,0009"
= -8.206,4 / [(2*π*23,8621*20.000*1,20*1,00)*cos(25,0045)]
= -0,0025"
(total
tensile)
= 0 + 0,0009 - (-0,0025)
= 0,0034"
(total, net
tensile)
= |0,0009 + (-0,0025) - (0)|
= 0,0016"
Hot Shut Down, New, Seismic, Top Seam
tp = 0" (Pressure)
50/181
= 36.034 / [(π*23,79312*20.000*1,20*1,00)*cos(25,0045)]
= 0,0009"
= -8.269,3 / [(2*π*23,7931*20.000*1,20*1,00)*cos(25,0045)]
= -0,0025"
(total
tensile)
= 0 + 0,0009 - (-0,0025)
= 0,0035"
(total, net
tensile)
= |0,0009 + (-0,0025) - (0)|
= 0,0016"
Empty, Corroded, Seismic, Top Seam
tp = 0" (Pressure)
= 33.013 / [(π*23,86212*20.000*1,20*1,00)*cos(25,0045)]
= 0,0008"
= -397,4 / [(2*π*23,8621*20.000*1,20*1,00)*cos(25,0045)]
= -0,0001"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0,0008 - (-0,0001)
= 0,001"
= 33.013 / [(π*23,86212*12.897,04*1,20)*cos(25,0045)]
= 0,0013"
twc = W / [(2*π*Rm*Sc*Ks)*cos(α)] (Weight)
= -397,4 / [(2*π*23,8621*12.897,04*1,20)*cos(25,0045)]
= -0,0002"
(total required,
compressive)
= 0,0013 + (-0,0002) - (0)
= 0,0011"
Empty, New, Seismic, Top Seam
tp = 0" (Pressure)
= 33.442 / [(π*23,79312*20.000*1,20*1,00)*cos(25,0045)]
= 0,0009"
= -550 / [(2*π*23,7931*20.000*1,20*1,00)*cos(25,0045)]
= -0,0002"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0,0009 - (-0,0002)
= 0,001"
= 33.442 / [(π*23,79312*14.484,57*1,20)*cos(25,0045)]
= 0,0012"
51/181
= -550 / [(2*π*23,7931*14.484,57*1,20)*cos(25,0045)]
= -0,0002"
(total required,
compressive)
= 0,0012 + (-0,0002) - (0)
= 0,001"
Operating, Hot & Corroded, Seismic, Bottom Seam

100*4,0366 / [(2*20.000*1,20*1,00 +
=
0,40*|100|)*cos(25,0045)]
= 0,0093"
= 399 / [(π*4,17462*20.000*1,20*1,00)*cos(25,0045)]
= 0,0003"
= -386,8 / [(2*π*4,1746*20.000*1,20*1,00)*cos(25,0045)]
= -0,0007"
(total required,
tt = tp + tm - tw
tensile)
= 0,0093 + 0,0003 - (-0,0007)
= 0,0103"
= |0,0003 + (-0,0007) - (0,0093)|
= 0,0096"

= 2*20.000*1,20*1,00*(0,25 - 0,0003 + (-0,0007)) / ((4,0366 - 0,40*(0,25 - 0,0003 + (-0,0007)))*cos(25,0045))
= 3.349,55 psi
Operating, Hot & New, Seismic, Bottom Seam

100*3,8987 / [(2*20.000*1,20*1,00 +
=
0,40*|100|)*cos(25,0045)]
= 0,009"
= 407 / [(π*4,10562*20.000*1,20*1,00)*cos(25,0045)]
= 0,0004"
= -374,7 / [(2*π*4,1056*20.000*1,20*1,00)*cos(25,0045)]
= -0,0007"
(total required,
tt = tp + tm - tw
tensile)
= 0,009 + 0,0004 - (-0,0007)
= 0,01"
= |0,0004 + (-0,0007) - (0,009)|
= 0,0093"

= 2*20.000*1,20*1,00*(0,375 - 0,0004 + (-0,0007)) / ((3,8987 - 0,40*(0,375 - 0,0004 + (-0,0007)))*cos(25,0045))
52/181
= 5.283,22 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0" (Pressure)
= 399 / [(π*4,17462*20.000*1,20*1,00)*cos(25,0045)]
= 0,0003"
= -386,8 / [(2*π*4,1746*20.000*1,20*1,00)*cos(25,0045)]
= -0,0007"
(total
tensile)
= 0 + 0,0003 - (-0,0007)
= 0,001"
(total, net
tensile)
= |0,0003 + (-0,0007) - (0)|
= 0,0003"
Hot Shut Down, New, Seismic, Bottom Seam
tp = 0" (Pressure)
= 407 / [(π*4,10562*20.000*1,20*1,00)*cos(25,0045)]
= 0,0004"
= -374,7 / [(2*π*4,1056*20.000*1,20*1,00)*cos(25,0045)]
= -0,0007"
(total
tensile)
= 0 + 0,0004 - (-0,0007)
= 0,001"
(total, net
tensile)
= |0,0004 + (-0,0007) - (0)|
= 0,0003"
Empty, Corroded, Seismic, Bottom Seam
tp = 0" (Pressure)
= 324 / [(π*4,17462*20.000*1,20*1,00)*cos(25,0045)]
= 0,0003"
-99,6 /
=
[(2*π*4,1746*20.000*1,20*1,00)*cos(25,0045)]
= -0,0002"
= 0 + 0,0003 - (-0,0002)
= 0,0004"
= 324 / [(π*4,17462*12.897,04*1,20)*cos(25,0045)]
= 0,0004"
53/181
= -99,6 / [(2*π*4,1746*12.897,04*1,20)*cos(25,0045)]
= -0,0003"
(total required,
compressive)
= 0,0004 + (-0,0003) - (0)
= 0,0002"
Empty, New, Seismic, Bottom Seam
tp = 0" (Pressure)
= 335 / [(π*4,10562*20.000*1,20*1,00)*cos(25,0045)]
= 0,0003"
= -106,7 / [(2*π*4,1056*20.000*1,20*1,00)*cos(25,0045)]
= -0,0002"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0,0003 - (-0,0002)
= 0,0005"
= 335 / [(π*4,10562*14.484,57*1,20)*cos(25,0045)]
= 0,0004"
= -106,7 / [(2*π*4,1056*14.484,57*1,20)*cos(25,0045)]
= -0,0003"
(total required,
compressive)
= 0,0004 + (-0,0003) - (0)
= 0,0001"
54/181
Cone juncture large end calculations, P =189,523 psi (MAWP =
185,732 psi)
Appendix 1-5(d)
Area check U-2(g)
Loading analysis
f1 QL ArL AeL Ring Status
required (lbf/in) (lbf/in) (in2) (in2) area (in2)
(∆ < α) required
Wind
Corroded No No 27,01 2.277,59 0 0,06 none OK
Wind
New No No 28,02 2.266,76 0 0,84 none OK
Seismic
Corroded No No 29,83 2.280,41 0 0,06 none OK
Seismic
New No No 31,07 2.269,81 0 0,84 none OK
55/181
Cone large end calculations per Appendix 1-5(d), wind + pressure, corroded
f1 = -Wl / (π*2*Rm) + 12*Ml / (π*Rm2)

= --1.489,42 / (π*2*23,875) + 12*2.548,5 / (π*23,8752)
= 27,01 lbf/in
P*RL / 2 = 2.250,58 lbf/in
f1 is in tension so a U-2(g) analysis is not required.
P / (Ss*E1) = 189,52 / (20.000*1) = 0,009476
From table 1-5.1 ∆ = 30°
As ∆ >= α no additional reinforcement is required.
Cone large end calculations per Appendix 1-5(d), wind + pressure, new
f1 = -Wl / (π*2*Rm) + 12*Ml / (π*Rm2)

= --1.622,82 / (π*2*23,8125) + 12*2.550 / (π*23,81252)
= 28,02 lbf/in
P*RL / 2 = 2.238,74 lbf/in
P / (Ss*E1) = 189,52 / (20.000*1) = 0,009476
From table 1-5.1 ∆ = 30°
Cone large end calculations per Appendix 1-5(d), seismic + pressure, corroded
f1 = -Wl / (π*2*Rm) + 12*Ml / (π*Rm2)

= --1.489,42 / (π*2*23,875) + 12*2.969,4 / (π*23,8752)
= 29,83 lbf/in
P*RL / 2 = 2.250,58 lbf/in
P / (Ss*E1) = 189,52 / (20.000*1) = 0,009476
From table 1-5.1 ∆ = 30°
Cone large end calculations per Appendix 1-5(d), seismic + pressure, new
f1 = -Wl / (π*2*Rm) + 12*Ml / (π*Rm2)

= --1.622,82 / (π*2*23,8125) + 12*3.002,8 / (π*23,81252)
56/181
= 31,07 lbf/in
P*RL / 2 = 2.238,74 lbf/in
P / (Ss*E1) = 189,52 / (20.000*1) = 0,009476
From table 1-5.1 ∆ = 30°
Cone juncture small end calculations P = 191,047 psi (MAWP =

185,732 psi)
Appendix 1-5(e)
Area check U-2(g)
Loading analysis
f2 Qs Ars Aes Ring Status
(∆ < α) required
Wind
Corroded Yes No 4,33 397,46 0,03 0,26 none OK
Wind
New Yes No 4,64 385,82 0,03 0,56 none OK
Seismic
Corroded Yes No 11,49 404,61 0,03 0,26 none OK
Seismic
New Yes No 12,15 393,33 0,03 0,56 none OK
57/181
Cone small end calculations per Appendix 1-5(e), wind + pressure, corroded
f2 = -Ws / (π*2*Rm) + 12*Ms / (π*Rm2)

= --114,75 / (π*2*4,214) + 12*0 / (π*4,2142)
= 4,33 lbf/in
P*Rs / 2 = 393,1261 lbf/in
P / (Ss*E1) = 191,05 / (17.100*0,85) = 0,013144
From table 1-5.2 ∆ = 10,1°
As ∆ < α reinforcement is required.
Qs = P*Rs / 2 + f2
= 393,13 + 4,33
= 397,46 lbf/in
Ars = (k*Qs*Rs / (Ss*E1))*(1 - ∆ / α)*tan(α)

= (1*397,46*4,1155 / (17.100*0,85))*(1 - 10,1 / 25,0045)*tan(25,0045)
= 0,0313 in2
Aes = 0,78*(Rs*ts)0,5*[(ts - t) + (tc - tr) / cos(α)]

= 0,78*(4,1155*0,197)0,5*[(0,197 - 0,0545) + (0,25 - 0,0436) / cos(25,0045)]
= 0,26 in2
Aes >= Ars therefore the small end juncture is adequately reinforced.
Cone small end calculations per Appendix 1-5(e), wind + pressure, new
f2 = -Ws / (π*2*Rm) + 12*Ms / (π*Rm2)

= --120,94 / (π*2*4,1515) + 12*0 / (π*4,15152)
= 4,64 lbf/in
P*Rs / 2 = 381,1857 lbf/in
P / (Ss*E1) = 191,05 / (17.100*0,85) = 0,013144
From table 1-5.2 ∆ = 10,1°
Qs = P*Rs / 2 + f2
= 381,19 + 4,64
= 385,82 lbf/in

= (1*385,82*3,9905 / (17.100*0,85))*(1 - 10,1 / 25,0045)*tan(25,0045)
= 0,0294 in2
58/181
= 0,78*(3,9905*0,322)0,5*[(0,322 - 0,0529) + (0,375 - 0,0423) / cos(25,0045)]
= 0,5625 in2
Cone small end calculations per Appendix 1-5(e), seismic + pressure, corroded
f2 = -Ws / (π*2*Rm) + 12*Ms / (π*Rm2)

= --114,75 / (π*2*4,214) + 12*33,3 / (π*4,2142)
= 11,49 lbf/in
P*Rs / 2 = 393,1261 lbf/in
P / (Ss*E1) = 191,05 / (17.100*0,85) = 0,013144
From table 1-5.2 ∆ = 10,1°
Qs = P*Rs / 2 + f2
= 393,13 + 11,49
= 404,61 lbf/in

= (1*404,61*4,1155 / (17.100*0,85))*(1 - 10,1 / 25,0045)*tan(25,0045)
= 0,0319 in2

= 0,78*(4,1155*0,197)0,5*[(0,197 - 0,0545) + (0,25 - 0,0436) / cos(25,0045)]
= 0,26 in2
Cone small end calculations per Appendix 1-5(e), seismic + pressure, new
f2 = -Ws / (π*2*Rm) + 12*Ms / (π*Rm2)

= --120,94 / (π*2*4,1515) + 12*33,9 / (π*4,15152)
= 12,15 lbf/in
P*Rs / 2 = 381,1857 lbf/in
P / (Ss*E1) = 191,05 / (17.100*0,85) = 0,013144
From table 1-5.2 ∆ = 10,1°
Qs = P*Rs / 2 + f2
= 381,19 + 12,15
= 393,33 lbf/in

= (1*393,33*3,9905 / (17.100*0,85))*(1 - 10,1 / 25,0045)*tan(25,0045)
59/181
= 0,03 in2

= 0,78*(3,9905*0,322)0,5*[(0,322 - 0,0529) + (0,375 - 0,0423) / cos(25,0045)]
= 0,5625 in2
MAP Cone juncture large end calculations, P =284,824 psi

Appendix 1-5(d)
Area check U-2(g)
Loading analysis
f1 QL ArL AeL Ring Status
(∆ < α) required
Pressure No No 0 3.364,48 0 0,11 none OK
60/181
Cone large end calculations per Appendix 1-5(d), pressure, new
f1 = -0,6*Wl / (π*2*Rm) + 12*Ml / (π*Rm2)

= -0,6*0 / (π*2*23,8125) + 12*0 / (π*23,81252)
= 0 lbf/in
P*RL / 2 = 3.364,48 lbf/in
|f1| <= P*RL / 2 so a U-2(g) analysis is not required.
P / (Ss*E1) = 284,82 / (20.000*1) = 0,014241
From table 1-5.1 ∆ = 30°
MAP Cone juncture small end calculations P = 284,824 psi

Appendix 1-5(e)
Area check U-2(g)
Loading analysis
f2 Qs Ars Aes Ring Status
(∆ < α) required
Pressure Yes No 0 568,3 0,04 0,52 none OK
Cone small end calculations per Appendix 1-5(e), pressure, new
f2 = -0,6*Ws / (π*2*Rm) + 12*Ms / (π*Rm2)

= -0,6*0 / (π*2*4,1515) + 12*0 / (π*4,15152)
= 0 lbf/in
P*Rs / 2 = 568,2951 lbf/in
|f2| <= P*Rs / 2 so a U-2(g) analysis is not required.
P / (Ss*E1) = 284,82 / (17.100*0,85) = 0,019596
From table 1-5.2 ∆ = 12,36°
Qs = P*Rs / 2 + f2
= 568,3 + 0
= 568,3 lbf/in

= (1*568,3*3,9905 / (17.100*0,85))*(1 - 12,36 / 25,0045)*tan(25,0045)
= 0,0368 in2

= 0,78*(3,9905*0,322)0,5*[(0,322 - 0,0791) + (0,375 - 0,0632) / cos(25,0045)]
= 0,5189 in2
61/181
TOP COVER
Flange description: NPS 48 Class 150 WN A105 Series A

Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
Flange rated MDMT: -55°F
(UCS-66(b)(1)(b))
Liquid static head on flange: 0 psi
ASME B16.47-2006 flange rating MAWP: 272,5 psi @ 150°F
ASME B16.47-2006 flange rating MAP: 285 psi @ 50°F
ASME B16.47-2006 flange hydro test: 450 psi @ 50°F
PWHT performed: No
Circumferential joint radiography: Full UW-11(a) Type 1
62/181
ASME B16.5/16.47 Blind on TOP COVER
This is an ASME B16.5/16.47 rated blind flange.
Flange description: NPS 48 Class 150 WN A105 Series A

(UCS-66(b)(1)(b))
PWHT performed: No
63/181
Flange #37
Flange description: NPS 8 Class 150 WN A105

(UCS-66(b)(1)(b))
Liquid static head on flange: 5,7429 psi
PWHT performed: No
Circumferential joint radiography: UserDefined (E = 0,5)
64/181
ASME B16.5/16.47 Blind on Flange #37
This is an ASME B16.5/16.47 rated blind flange.

(UCS-66(b)(1)(b))
PWHT performed: No
65/181
INLET FROM TEST MANIFOLD (B)
tw(lower) = 0,375 in
Leg41 = 0,375 in
Note: round inside edges per UG-76(c)
Located on: Cylinder #1

Liquid static head included: 0 psi
Nozzle material specification: SA-106 B Smls pipe (II-D p. 10, ln. 40)
Nozzle longitudinal joint efficiency: 1
Nozzle description: NPS 4 Sch 80 (XS)
(UCS-66(b)(1)(b))
PWHT performed: No
Nozzle orientation: 225°
Local vessel minimum thickness: 0,375 in
Nozzle center line offset to datum line: 183,0381 in
End of nozzle to shell center: 32,5591 in
Nozzle inside diameter, new: 3,826 in
Nozzle nominal wall thickness: 0,337 in
Nozzle corrosion allowance: 0,125 in
Projection available outside vessel, Lpr: 5,5591 in
Projection available outside vessel to flange face, Lf: 8,5591 in
66/181
Reinforcement Calculations for Internal Pressure
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45 Nozzle
UG-37 Area Calculation Summary (in2) Wall
For P = 133,38 psi @ 150 °F
Thickness
The opening is adequately reinforced Summary (in)
The nozzle passes
UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
0,6605 0,6606 0,3628 0,1776 -- -- 0,1202 0,2846 0,2949
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (in) throat size (in)
Nozzle to shell fillet (Leg 41) 0,1484 0,2625 weld size is adequate
Calculations for internal pressure 133,38 psi @ 150 °F
Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0,0704).
Nozzle UCS-66 governing thk: 0,2949 in

Nozzle rated MDMT: -155 °F
Parallel Limit of reinforcement per UG-40
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4,076, 2,038 + (0,337 - 0,125) + (0,375 - 0,125))
= 4,076 in
Outer Normal Limit of reinforcement per UG-40
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,337 - 0,125) + 0)
= 0,53 in
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0,6*P)

= 133,3847*2,038 / (17.100*1 - 0,6*133,3847)
= 0,016 in
67/181
Required thickness tr from UG-37(a)
tr = P*Ro / (S*E + 0,4*P)

= 133,3847*24 / (20.000*1 + 0,4*133,3847)
= 0,1596 in
Area required per UG-37(c)
Allowable stresses: Sn = 17.100, Sv = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 4,076*0,1596*1 + 2*0,212*0,1596*1*(1 - 0,855)
= 0,6605 in2
Area available from FIG. UG-37.1
A1 = larger of the following= 0,3628 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 4,076*(1*0,25 - 1*0,1596) - 2*0,212*(1*0,25 - 1*0,1596)*(1 - 0,855)
= 0,3628 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0,25 + 0,212)*(1*0,25 - 1*0,1596) - 2*0,212*(1*0,25 - 1*0,1596)*(1 - 0,855)
= 0,0779 in2
A2 = smaller of the following= 0,1776 in2
= 5*(tn - trn)*fr2*t
= 5*(0,212 - 0,016)*0,855*0,25
= 0,2095 in2
= 5*(tn - trn)*fr2*tn
= 5*(0,212 - 0,016)*0,855*0,212
= 0,1776 in2
A41 = Leg2*fr2
= 0,3752*0,855
= 0,1202 in2
Area = A1 + A2 + A41
= 0,3628 + 0,1776 + 0,1202
68/181
= 0,6606 in2
As Area >= A the reinforcement is adequate.
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,212 in

tc(min) = lesser of 0,25 or 0,7*tmin = 0,1484 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check
ta UG-27 = P*R / (S*E - 0,6*P) + Corrosion

= 133,3847*2,038 / (17.100*1 - 0,6*133,3847) + 0,125
= 0,141 in
ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,141 , 0 ]
= 0,141 in
tb1 = P*Ro / (S*E + 0,4*P) + Corrosion

= 133,3847*24 / (20.000*1 + 0,4*133,3847) + 0,125
= 0,2846 in
tb1 = max[ tb1 , tb UG16 ]

= max[ 0,2846 , 0,1875 ]
= 0,2846 in
tb = min[ tb3 , tb1 ]

= min[ 0,3324 , 0,2846 ]
= 0,2846 in
tUG-45 = max[ ta , tb ]
= max[ 0,141 , 0,2846 ]
= 0,2846 in
69/181
Available nozzle wall thickness new, tn = 0,875*0,337 = 0,2949 in
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
For P = 215,34 psi @ 50 °F
Thickness
The nozzle passes
UG-45
A A A
1,0095 1,0096 0,4389 0,4505 -- -- 0,1202 0,2074 0,2949

per UW-15(b)(1)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3,826, 1,913 + (0,337 - 0) + (0,375 - 0))
= 3,826 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,337 - 0) + 0)
= 0,8425 in
trn = P*Rn / (Sn*E - 0,6*P)

= 215,3359*1,913 / (17.100*1 - 0,6*215,3359)
= 0,0243 in
tr = P*Ro / (S*E + 0,4*P)

= 215,3359*24 / (20.000*1 + 0,4*215,3359)
= 0,2573 in
70/181
Allowable stresses: Sn = 17.100, Sv = 20.000 psi
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3,826*0,2573*1 + 2*0,337*0,2573*1*(1 - 0,855)
= 1,0095 in2
A1 = larger of the following= 0,4389 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 3,826*(1*0,375 - 1*0,2573) - 2*0,337*(1*0,375 - 1*0,2573)*(1 - 0,855)
= 0,4389 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0,375 + 0,337)*(1*0,375 - 1*0,2573) - 2*0,337*(1*0,375 - 1*0,2573)*(1 - 0,855)
= 0,1561 in2
= 5*(0,337 - 0,0243)*0,855*0,375
= 0,5013 in2
= 5*(tn - trn)*fr2*tn
= 5*(0,337 - 0,0243)*0,855*0,337
= 0,4505 in2
A41 = Leg2*fr2
= 0,3752*0,855
= 0,1202 in2
Area = A1 + A2 + A41
= 0,4389 + 0,4505 + 0,1202
= 1,0096 in2
71/181
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 215,3359*1,913 / (17.100*1 - 0,6*215,3359) + 0
= 0,0243 in

= max[ 0,0243 , 0 ]
= 0,0243 in

= 215,3359*24 / (20.000*1 + 0,4*215,3359) + 0
= 0,2573 in

= max[ 0,2573 , 0,0625 ]
= 0,2573 in

= min[ 0,2074 , 0,2573 ]
= 0,2074 in
= max[ 0,0243 , 0,2074 ]
= 0,2074 in
72/181
GAS INLET FROM PRODUCTION SEPARATOR (A)
Leg41 = 0,375 in

Nozzle material specification: SA-105 (II-D p. 18, ln. 5)
Flange description: NPS 2 Class 150 LWN A105
(UCS-66(b)(1)(b))
PWHT performed: No
Nozzle inside diameter, new: 2 in
73/181
The vessel wall thickness governs the MAWP of this nozzle.
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(in2) Summary
For P = 209,21 psi @ 150 °F
(in)
The nozzle
passes UG-45
A A A
This nozzle is exempt from area

0,314 0,53
calculations per UG-36(c)(3)(a)

per UW-15(b)(2)

Rated MDMT of -82,8°F is limited to -55°F by UCS-66(b)(2).

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2,25, 1,125 + (0,53 - 0,125) + (0,375 - 0,125))
= 2,25 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,53 - 0,125) + 0)
= 0,625 in
trn = P*Rn / (Sn*E - 0,6*P)

= 209,2084*1,125 / (20.000*1 - 0,6*209,2084)
= 0,0118 in
74/181
tr = P*Ro / (S*E + 0,4*P)

= 209,2084*24 / (20.000*1 + 0,4*209,2084)
= 0,25 in
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 209,2084*1,125 / (20.000*1 - 0,6*209,2084) + 0,125
= 0,1368 in

= max[ 0,1368 , 0 ]
= 0,1368 in

= 209,2084*24 / (20.000*1 + 0,4*209,2084) + 0,125
= 0,375 in

= max[ 0,375 , 0,1875 ]
= 0,375 in

= min[ 0,314 , 0,375 ]
= 0,314 in
= max[ 0,1368 , 0,314 ]
= 0,314 in
75/181
Available nozzle wall thickness new, tn = 0,53 in
The attached ASME B16.5 flange limits the nozzle MAP.
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 50 °F
(in)
The nozzle
passes UG-45
A A A

0,189 0,53

per UW-15(b)(2)

Calculations for internal pressure 285 psi @ 50 °F
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2, 1 + (0,53 - 0) + (0,375 - 0))
= 2 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,53 - 0) + 0)
= 0,9375 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*1 / (20.000*1 - 0,6*285)
= 0,0144 in
tr = P*Ro / (S*E + 0,4*P)

= 285*24 / (20.000*1 + 0,4*285)
76/181
= 0,3401 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*1 / (20.000*1 - 0,6*285) + 0
= 0,0144 in

= max[ 0,0144 , 0 ]
= 0,0144 in

= 285*24 / (20.000*1 + 0,4*285) + 0
= 0,3401 in

= max[ 0,3401 , 0,0625 ]
= 0,3401 in

= min[ 0,189 , 0,3401 ]
= 0,189 in
= max[ 0,0144 , 0,189 ]
= 0,189 in
77/181
RELIEF TO FLARE SYSTEM (G)
Leg41 = 0,375 in

Flange description: NPS 1,5 Class 150 LWN A105
(UCS-66(b)(1)(b))
PWHT performed: No
78/181
UG-45
Nozzle Wall
(in2) Summary
For P = 209,21 psi @ 150 °F
(in)
The nozzle
passes UG-45
A A A

0,3026 0,56

per UW-15(b)(2)


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,75, 0,875 + (0,56 - 0,125) + (0,375 - 0,125))
= 1,75 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,56 - 0,125) + 0)
= 0,625 in
trn = P*Rn / (Sn*E - 0,6*P)

= 209,2084*0,875 / (20.000*1 - 0,6*209,2084)
= 0,0092 in
79/181
tr = P*Ro / (S*E + 0,4*P)

= 209,2084*24 / (20.000*1 + 0,4*209,2084)
= 0,25 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 209,2084*0,875 / (20.000*1 - 0,6*209,2084) + 0,125
= 0,1342 in

= max[ 0,1342 , 0 ]
= 0,1342 in

= 209,2084*24 / (20.000*1 + 0,4*209,2084) + 0,125
= 0,375 in

= max[ 0,375 , 0,1875 ]
= 0,375 in

= min[ 0,3026 , 0,375 ]
= 0,3026 in
= max[ 0,1342 , 0,3026 ]
= 0,3026 in
80/181
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 50 °F
(in)
The nozzle
passes UG-45
A A A

0,1776 0,56

per UW-15(b)(2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,5, 0,75 + (0,56 - 0) + (0,375 - 0))
= 1,685 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,56 - 0) + 0)
= 0,9375 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*0,75 / (20.000*1 - 0,6*285)
= 0,0108 in
tr = P*Ro / (S*E + 0,4*P)

= 285*24 / (20.000*1 + 0,4*285)
81/181
= 0,3401 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*0,75 / (20.000*1 - 0,6*285) + 0
= 0,0108 in

= max[ 0,0108 , 0 ]
= 0,0108 in

= 285*24 / (20.000*1 + 0,4*285) + 0
= 0,3401 in

= max[ 0,3401 , 0,0625 ]
= 0,3401 in

= min[ 0,1776 , 0,3401 ]
= 0,1776 in
= max[ 0,0108 , 0,1776 ]
= 0,1776 in
82/181
EMULSION TO PRODUCTION SEPARATOR (E)
Leg41 = 0,375 in

Liquid static head included: 3,4819 psi
Nozzle material specification: SA-106 B Smls pipe (II-D p. 10, ln. 40)
Nozzle description: NPS 3 Sch 80 (XS)
(UCS-66(b)(1)(b))
PWHT performed: No
83/181
The thickness requirements of UG-45 govern the MAWP of this nozzle.
UG-45 Nozzle
UG-37 Area Calculation Summary Wall
2
(in ) Thickness
For P = 114,89 psi @ 150 °F Summary (in)
The nozzle passes
UG-45
A A A

0,2625 0,2625

per UW-15(b)(2)

Fig UCS-66.2 general note (1) applies.

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3,15, 1,575 + (0,3 - 0,125) + (0,375 - 0,125))
= 3,15 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,3 - 0,125) + 0)
= 0,4375 in
trn = P*Rn / (Sn*E - 0,6*P)

= 114,8871*1,575 / (17.100*1 - 0,6*114,8871)
= 0,0106 in
84/181
tr = P*Ro / (S*E + 0,4*P)

= 114,8871*24 / (20.000*1 + 0,4*114,8871)
= 0,1375 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 114,8871*1,575 / (17.100*1 - 0,6*114,8871) + 0,125
= 0,1356 in

= max[ 0,1356 , 0 ]
= 0,1356 in

= 114,8871*24 / (20.000*1 + 0,4*114,8871) + 0,125
= 0,2625 in

= max[ 0,2625 , 0,1875 ]
= 0,2625 in

= min[ 0,314 , 0,2625 ]
= 0,2625 in
= max[ 0,1356 , 0,2625 ]
= 0,2625 in
85/181
UG-45 Nozzle
2
(in ) Thickness
For P = 285 psi @ 50 °F Summary (in)
The nozzle passes
UG-45
A A A

0,189 0,2625

per UW-15(b)(2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2,9, 1,45 + (0,3 - 0) + (0,375 - 0))
= 2,9 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,3 - 0) + 0)
= 0,75 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*1,45 / (17.100*1 - 0,6*285)
= 0,0244 in
tr = P*Ro / (S*E + 0,4*P)

= 285*24 / (20.000*1 + 0,4*285)
86/181
= 0,3401 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*1,45 / (17.100*1 - 0,6*285) + 0
= 0,0244 in

= max[ 0,0244 , 0 ]
= 0,0244 in

= 285*24 / (20.000*1 + 0,4*285) + 0
= 0,3401 in

= max[ 0,3401 , 0,0625 ]
= 0,3401 in

= min[ 0,189 , 0,3401 ]
= 0,189 in
= max[ 0,0244 , 0,189 ]
= 0,189 in
87/181
3601 (LG2)
Leg41 = 0,375 in

(UCS-66(b)(1)(b))
PWHT performed: No
88/181
UG-45
Nozzle Wall
(in2) Summary
For P = 209,2 psi @ 150 °F
(in)
The nozzle
passes UG-45
A A A

0,314 0,53

per UW-15(b)(2)


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2,25, 1,125 + (0,53 - 0,125) + (0,375 - 0,125))
= 2,25 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,53 - 0,125) + 0)
= 0,625 in
trn = P*Rn / (Sn*E - 0,6*P)

= 209,2007*1,125 / (20.000*1 - 0,6*209,2007)
= 0,0118 in
89/181
tr = P*Ro / (S*E + 0,4*P)

= 209,2007*24 / (20.000*1 + 0,4*209,2007)
= 0,25 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 209,2007*1,125 / (20.000*1 - 0,6*209,2007) + 0,125
= 0,1368 in

= max[ 0,1368 , 0 ]
= 0,1368 in

= 209,2007*24 / (20.000*1 + 0,4*209,2007) + 0,125
= 0,375 in

= max[ 0,375 , 0,1875 ]
= 0,375 in

= min[ 0,314 , 0,375 ]
= 0,314 in
= max[ 0,1368 , 0,314 ]
= 0,314 in
90/181
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 50 °F
(in)
The nozzle
passes UG-45
A A A

0,189 0,53

per UW-15(b)(2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2, 1 + (0,53 - 0) + (0,375 - 0))
= 2 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,53 - 0) + 0)
= 0,9375 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*1 / (20.000*1 - 0,6*285)
= 0,0144 in
tr = P*Ro / (S*E + 0,4*P)

= 285*24 / (20.000*1 + 0,4*285)
91/181
= 0,3401 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*1 / (20.000*1 - 0,6*285) + 0
= 0,0144 in

= max[ 0,0144 , 0 ]
= 0,0144 in

= 285*24 / (20.000*1 + 0,4*285) + 0
= 0,3401 in

= max[ 0,3401 , 0,0625 ]
= 0,3401 in

= min[ 0,189 , 0,3401 ]
= 0,189 in
= max[ 0,0144 , 0,189 ]
= 0,189 in
92/181
3601 (LG1)
Leg41 = 0,375 in

(UCS-66(b)(1)(b))
PWHT performed: No
93/181
UG-45
Nozzle Wall
(in2) Summary
For P = 209,21 psi @ 150 °F
(in)
The nozzle
passes UG-45
A A A

0,314 0,53

per UW-15(b)(2)


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2,25, 1,125 + (0,53 - 0,125) + (0,375 - 0,125))
= 2,25 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,53 - 0,125) + 0)
= 0,625 in
trn = P*Rn / (Sn*E - 0,6*P)

= 209,2084*1,125 / (20.000*1 - 0,6*209,2084)
= 0,0118 in
94/181
tr = P*Ro / (S*E + 0,4*P)

= 209,2084*24 / (20.000*1 + 0,4*209,2084)
= 0,25 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 209,2084*1,125 / (20.000*1 - 0,6*209,2084) + 0,125
= 0,1368 in

= max[ 0,1368 , 0 ]
= 0,1368 in

= 209,2084*24 / (20.000*1 + 0,4*209,2084) + 0,125
= 0,375 in

= max[ 0,375 , 0,1875 ]
= 0,375 in

= min[ 0,314 , 0,375 ]
= 0,314 in
= max[ 0,1368 , 0,314 ]
= 0,314 in
95/181
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 50 °F
(in)
The nozzle
passes UG-45
A A A

0,189 0,53

per UW-15(b)(2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2, 1 + (0,53 - 0) + (0,375 - 0))
= 2 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,53 - 0) + 0)
= 0,9375 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*1 / (20.000*1 - 0,6*285)
= 0,0144 in
tr = P*Ro / (S*E + 0,4*P)

= 285*24 / (20.000*1 + 0,4*285)
96/181
= 0,3401 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*1 / (20.000*1 - 0,6*285) + 0
= 0,0144 in

= max[ 0,0144 , 0 ]
= 0,0144 in

= 285*24 / (20.000*1 + 0,4*285) + 0
= 0,3401 in

= max[ 0,3401 , 0,0625 ]
= 0,3401 in

= min[ 0,189 , 0,3401 ]
= 0,189 in
= max[ 0,0144 , 0,189 ]
= 0,189 in
97/181
3607 (PIT)
Leg41 = 0,375 in

(UCS-66(b)(1)(b))
PWHT performed: No
98/181
UG-45
Nozzle Wall
(in2) Summary
For P = 209,21 psi @ 150 °F
(in)
The nozzle
passes UG-45
A A A

0,3026 0,56

per UW-15(b)(2)

size (in) size (in)
Nozzle to shell groove (Lower) 0,175 0,1875 weld size is adequate

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,75, 0,875 + (0,56 - 0,125) + (0,375 - 0,125))
= 1,75 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,56 - 0,125) + 0)
= 0,625 in
trn = P*Rn / (Sn*E - 0,6*P)

= 209,2084*0,875 / (20.000*1 - 0,6*209,2084)
= 0,0092 in
99/181
tr = P*Ro / (S*E + 0,4*P)

= 209,2084*24 / (20.000*1 + 0,4*209,2084)
= 0,25 in
UW-16(d) Weld Check
tmin = lesser of 0,75 or tn or t = 0,25 in

t1(min) or t2(min) = lesser of 0,25 or 0,7*tmin = 0,175 in
t1(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
The weld size t1 is satisfactory.
t2(actual) = 0,1875 in
t1 + t2 = 0,45 >= 1,25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

= 209,2084*0,875 / (20.000*1 - 0,6*209,2084) + 0,125
= 0,1342 in

= max[ 0,1342 , 0 ]
= 0,1342 in

= 209,2084*24 / (20.000*1 + 0,4*209,2084) + 0,125
= 0,375 in

= max[ 0,375 , 0,1875 ]
= 0,375 in

= min[ 0,3026 , 0,375 ]
= 0,3026 in
= max[ 0,1342 , 0,3026 ]
= 0,3026 in
100/181
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 50 °F
(in)
The nozzle
passes UG-45
A A A

0,1776 0,56

per UW-15(b)(2)

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,5, 0,75 + (0,56 - 0) + (0,375 - 0))
= 1,685 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,56 - 0) + 0)
= 0,9375 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*0,75 / (20.000*1 - 0,6*285)
= 0,0108 in
101/181
tr = P*Ro / (S*E + 0,4*P)

= 285*24 / (20.000*1 + 0,4*285)
= 0,3401 in
UW-16(d) Weld Check

t1(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
t1 + t2 = 0,575 >= 1,25*tmin

= 285*0,75 / (20.000*1 - 0,6*285) + 0
= 0,0108 in

= max[ 0,0108 , 0 ]
= 0,0108 in

= 285*24 / (20.000*1 + 0,4*285) + 0
= 0,3401 in

= max[ 0,3401 , 0,0625 ]
= 0,3401 in

= min[ 0,1776 , 0,3401 ]
= 0,1776 in
= max[ 0,0108 , 0,1776 ]
= 0,1776 in
102/181
3601 (PDIT2)
Leg41 = 0,375 in

(UCS-66(b)(1)(b))
PWHT performed: No
103/181
UG-45
Nozzle Wall
(in2) Summary
For P = 209,21 psi @ 150 °F
(in)
The nozzle
passes UG-45
A A A

0,3026 0,56

per UW-15(b)(2)


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,75, 0,875 + (0,56 - 0,125) + (0,375 - 0,125))
= 1,75 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,56 - 0,125) + 0)
= 0,625 in
trn = P*Rn / (Sn*E - 0,6*P)

= 209,2084*0,875 / (20.000*1 - 0,6*209,2084)
= 0,0092 in
104/181
tr = P*Ro / (S*E + 0,4*P)

= 209,2084*24 / (20.000*1 + 0,4*209,2084)
= 0,25 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 209,2084*0,875 / (20.000*1 - 0,6*209,2084) + 0,125
= 0,1342 in

= max[ 0,1342 , 0 ]
= 0,1342 in

= 209,2084*24 / (20.000*1 + 0,4*209,2084) + 0,125
= 0,375 in

= max[ 0,375 , 0,1875 ]
= 0,375 in

= min[ 0,3026 , 0,375 ]
= 0,3026 in
= max[ 0,1342 , 0,3026 ]
= 0,3026 in
105/181
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 50 °F
(in)
The nozzle
passes UG-45
A A A

0,1776 0,56

per UW-15(b)(2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,5, 0,75 + (0,56 - 0) + (0,375 - 0))
= 1,685 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,56 - 0) + 0)
= 0,9375 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*0,75 / (20.000*1 - 0,6*285)
= 0,0108 in
tr = P*Ro / (S*E + 0,4*P)

= 285*24 / (20.000*1 + 0,4*285)
106/181
= 0,3401 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*0,75 / (20.000*1 - 0,6*285) + 0
= 0,0108 in

= max[ 0,0108 , 0 ]
= 0,0108 in

= 285*24 / (20.000*1 + 0,4*285) + 0
= 0,3401 in

= max[ 0,3401 , 0,0625 ]
= 0,3401 in

= min[ 0,1776 , 0,3401 ]
= 0,1776 in
= max[ 0,0108 , 0,1776 ]
= 0,1776 in
107/181
SAND JET WATER IN (C)
Leg41 = 0,375 in
Leg43 = 0 in
hnew = 0 in
Located on: Transition #1

Nozzle description: NPS 1,5 Sch 160
Flange description: NPS 1,5 Class 150 WN A105
(UCS-66(b)(1)(b))
PWHT performed: No
End of nozzle to shell center: 29 in
Nozzle longitudinal axis is: perpendicular to the vessel longitudinal axis
Opening chord length: 1,7522 in
108/181
The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45 Nozzle
2
(in ) Thickness
For P = 272,52 psi @ 150 °F Summary (in)
The nozzle passes
UG-45
A A A

0,2519 0,281

per UW-15(b)(2)


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,7522, 0,8761 + (0,281 - 0,125) + (0,375 - 0,125))
= 1,7522 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,281 - 0,125) + 0)
= 0,39 in
Inner Normal Limit of reinforcement per UG-40
LI = MIN(2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(2,5*(0,375 - 0,125), 2,5*(0,281 - 0,125 - 0,125))
= 0,0775 in
trn = P*Rn / (Sn*E - 0,6*P)

= 272,5242*0,794 / (20.000*1 - 0,6*272,5242)
= 0,0109 in
109/181
Required thickness tr from UG-37(a)(b)
tr = P*Do / (2*cos(α)*(S*E + 0,4*P))

= 272,5242*23,4577 / (2*cos(25)*(20.000*1 + 0,4*272,5242))
= 0,1754 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 272,5242*0,794 / (20.000*1 - 0,6*272,5242) + 0,125
= 0,1359 in

= max[ 0,1359 , 0 ]
= 0,1359 in
tb1 = P*Do / (2*cos(α)*(S*E + 0,4*P)) + Corrosion

= 272,5242*23,4577 / (2*cos(25)*(20.000*1 + 0,4*272,5242)) + 0,125
= 0,3004 in

= max[ 0,3004 , 0,1875 ]
= 0,3004 in

= min[ 0,2519 , 0,3004 ]
= 0,2519 in
= max[ 0,1359 , 0,2519 ]
= 0,2519 in
110/181
UG-45 Nozzle
2
(in ) Thickness
For P = 285 psi @ 50 °F Summary (in)
The nozzle passes
UG-45
A A A

0,1269 0,281

per UW-15(b)(2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,4764, 0,7382 + (0,281 - 0) + (0,375 - 0))
= 1,4764 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,281 - 0) + 0)
= 0,7025 in
Inner Normal Limit of reinforcement per UG-40
LI = MIN(2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(2,5*(0,375 - 0), 2,5*(0,281 - 0 - 0))
= 0,7025 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*0,669 / (20.000*1 - 0,6*285)
= 0,0096 in
111/181
Required thickness tr from UG-37(a)(b)
tr = P*Do / (2*cos(α)*(S*E + 0,4*P))

= 285*23,4577 / (2*cos(25)*(20.000*1 + 0,4*285))
= 0,1834 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*0,669 / (20.000*1 - 0,6*285) + 0
= 0,0096 in

= max[ 0,0096 , 0 ]
= 0,0096 in
tb1 = P*Do / (2*cos(α)*(S*E + 0,4*P)) + Corrosion

= 285*23,4577 / (2*cos(25)*(20.000*1 + 0,4*285)) + 0
= 0,1834 in

= max[ 0,1834 , 0,0625 ]
= 0,1834 in

= min[ 0,1269 , 0,1834 ]
= 0,1269 in
= max[ 0,0096 , 0,1269 ]
= 0,1269 in
112/181
3603 (PG)
Leg41 = 0,375 in

(UCS-66(b)(1)(b))
PWHT performed: No
113/181
UG-45
Nozzle Wall
(in2) Summary
For P = 209,21 psi @ 150 °F
(in)
The nozzle
passes UG-45
A A A

0,3026 0,56

per UW-15(b)(2)

size (in) size (in)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,75, 0,875 + (0,56 - 0,125) + (0,375 - 0,125))
= 1,75 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,56 - 0,125) + 0)
= 0,625 in
trn = P*Rn / (Sn*E - 0,6*P)

= 209,2084*0,875 / (20.000*1 - 0,6*209,2084)
= 0,0092 in
114/181
tr = P*Ro / (S*E + 0,4*P)

= 209,2084*24 / (20.000*1 + 0,4*209,2084)
= 0,25 in
UW-16(d) Weld Check

t1(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
t1 + t2 = 0,45 >= 1,25*tmin

= 209,2084*0,875 / (20.000*1 - 0,6*209,2084) + 0,125
= 0,1342 in

= max[ 0,1342 , 0 ]
= 0,1342 in

= 209,2084*24 / (20.000*1 + 0,4*209,2084) + 0,125
= 0,375 in

= max[ 0,375 , 0,1875 ]
= 0,375 in

= min[ 0,3026 , 0,375 ]
= 0,3026 in
= max[ 0,1342 , 0,3026 ]
= 0,3026 in
115/181
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 50 °F
(in)
The nozzle
passes UG-45
A A A

0,1776 0,56

per UW-15(b)(2)

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,5, 0,75 + (0,56 - 0) + (0,375 - 0))
= 1,685 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,56 - 0) + 0)
= 0,9375 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*0,75 / (20.000*1 - 0,6*285)
= 0,0108 in
116/181
tr = P*Ro / (S*E + 0,4*P)

= 285*24 / (20.000*1 + 0,4*285)
= 0,3401 in
UW-16(d) Weld Check

t1(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
t1 + t2 = 0,575 >= 1,25*tmin

= 285*0,75 / (20.000*1 - 0,6*285) + 0
= 0,0108 in

= max[ 0,0108 , 0 ]
= 0,0108 in

= 285*24 / (20.000*1 + 0,4*285) + 0
= 0,3401 in

= max[ 0,3401 , 0,0625 ]
= 0,3401 in

= min[ 0,1776 , 0,3401 ]
= 0,1776 in
= max[ 0,0108 , 0,1776 ]
= 0,1776 in
117/181
MANHOLE (M1)
Leg41 = 0,375 in
tw(upper) = 0,375 in
Leg42 = 0,375 in
Dp = 30 in
te = 0,375 in

Nozzle material specification: SA-516 70 (II-D p. 18, ln. 19)
Pad material specification: SA-516 70 (II-D p. 18, ln. 19)
Pad diameter: 30 in
(UCS-66(b)(1)(b))
PWHT performed: No
User input radial limit of reinforcement: 16 in
Pad is split: No
118/181
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45 Nozzle
For P = 126,87 psi @ 150 °F
Thickness
The nozzle passes
UG-45
A A A
3,5685 3,5689 0,8343 0,219 -- 2,25 0,2656 0,2769 0,375
UG-41 Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
55.665 54.692 303.752,74 9.380 487.261,02 57.192 312.667,01

size (in) size (in)
Nozzle to pad fillet (Leg 41) 0,175 0,2625 weld size is adequate
Pad to shell fillet (Leg 42) 0,125 0,2625 weld size is adequate
Nozzle to pad groove (Upper) 0,175 0,375 weld size is adequate
Pad impact test exemption temperature from Fig UCS-66 Curve B = -20 °F

Pad UCS-66 governing thickness: 0,375 in
Pad rated MDMT: -55 °F
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23,5, 11,75 + (0,375 - 0,125) + (0,375 - 0,125))
= 23,5 in
LR = 16 in (User Defined)
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0,125), 2,5*(0,375 - 0,125) + 0,375)
= 0,625 in
119/181
trn = P*Rn / (Sn*E - 0,6*P)

= 126,8662*11,75 / (20.000*1 - 0,6*126,8662)
= 0,0748 in
tr = P*Ro / (S*E + 0,4*P)

= 126,8662*24 / (20.000*1 + 0,4*126,8662)
= 0,1519 in
Allowable stresses: Sn = 20.000, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 1
fr3 = lesser of fr2 or Sp / Sv = 1
fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 23,5*0,1519*1 + 2*0,25*0,1519*1*(1 - 1)
= 3,5685 in2
A1: (specified limit governs) = 0,8343 in2
= (2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*16 - 23,5)*(1*0,25 - 1*0,1519) - 2*0,25*(1*0,25 - 1*0,1519)*(1 - 1)
= 0,8343 in2
= 5*(0,25 - 0,0748)*1*0,25
= 0,219 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(0,25 - 0,0748)*(2,5*0,25 + 0,375)*1
= 0,3504 in2
A41 = Leg2*fr3
= 0,35362*1
120/181
= 0,125 in2
(Part of the weld is outside of the limits)
A42 = Leg2*fr4
= 0,3752*1
= 0,1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (30 - 23,5 - 2*0,25)*0,375*1
= 2,25 in2
Area = A1 + A2 + A41 + A42 + A5

= 0,8343 + 0,219 + 0,125 + 0,1406 + 2,25
= 3,5689 in2
UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 0,75 or tn or te = 0,25 in

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
Outer fillet: tmin = lesser of 0,75 or te or t = 0,25 in

tw(min) = 0,5*tmin = 0,125 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 126,8662*11,75 / (20.000*1 - 0,6*126,8662) + 0,125
= 0,1998 in

= max[ 0,1998 , 0 ]
= 0,1998 in

= 126,8662*24 / (20.000*1 + 0,4*126,8662) + 0,125
= 0,2769 in

= max[ 0,2769 , 0,1875 ]
= 0,2769 in

= min[ 0,4531 , 0,2769 ]
121/181
= 0,2769 in
= max[ 0,1998 , 0,2769 ]
= 0,2769 in
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0,74*20.000 = 14.800 psi

Nozzle wall in shear: 0,7*20.000 = 14.000 psi
Inner fillet weld in shear: 0,49*20.000 = 9.800 psi
Outer fillet weld in shear: 0,49*20.000 = 9.800 psi
Upper groove weld in tension: 0,74*20.000 = 14.800 psi
Strength of welded joints:
(1) Inner fillet weld in shear

(π / 2)*Nozzle OD*Leg*Si = (π / 2)*24*0,375*9.800 = 138.544,24 lbf
(2) Outer fillet weld in shear

(π / 2)*Pad OD*Leg*So = (π / 2)*30*0,375*9.800 = 173.180,29 lbf
(3) Nozzle wall in shear

(π / 2)*Mean nozzle dia*tn*Sn = (π / 2)*23,75*0,25*14.000 = 130.572,44 lbf
(4) Groove weld in tension

(π / 2)*Nozzle OD*tw*Sg = (π / 2)*24*0,25*14.800 = 139.486,71 lbf
(6) Upper groove weld in tension

Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (3,5685 - 0,8343 + 2*0,25*1*(1*0,25 - 1*0,1519))*20.000
= 55.665 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,219 + 2,25 + 0,125 + 0,1406)*20.000
= 54.692 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0,219 + 0 + 0,125 + 0 + 2*0,25*0,25*1)*20.000
= 9.380 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
122/181
= (0,219 + 0 + 2,25 + 0,125 + 0,1406 + 0 + 2*0,25*0,25*1)*20.000
= 57.192 lbf
Load for path 1-1 lesser of W or W1-1 = 54.692 lbf

Path 1-1 through (2) & (3) = 173.180,29 + 130.572,44 = 303.752,74 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Path 2-2 through (1), (4), (6) = 138.544,24 + 139.486,71 + 209.230,07 = 487.261,02 lbf

Path 3-3 through (2), (4) = 173.180,29 + 139.486,71 = 312.667,01 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Check the opening per Appendix 1-7
Area required within 75 percent of the limits of reinforcement

= 2 / 3*A = (2 / 3)*3,5685 = 2,379 in2
Area that is within 75 percent of the limits of reinforcement is:
A1 = larger of 0,0981 or

= (2*16 - 23,5)*(1*0,25 - 1*0,1519) - 2*0,25*(1*0,25 - 1*0,1519)*(1 - 1)
= 0,8343 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (30 - 23,5 - 2*0,25)*0,375*1
= 2,25 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 0,8343 + 0,219 + 0 + 0,125 + 0,1406 + 0 + 2,25
= 3,5689 in2
The area placement requirements of Appendix 1-7 are satisfied.
The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of
1-7(b)(2),(3) and (4).
Rn / R ratio does not exceed 0,7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0,375 / 11,8125)*(1 - 11,8125 / ∞)
= 1,5873%
123/181
The extreme fiber elongation does not exceed 5%.
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
For P = 165,49 psi @ 50 °F
Thickness
The nozzle passes
UG-45
A A A
4,6021 4,6023 1,5493 0,5218 -- 2,25 0,2812 0,1979 0,375
UG-41 Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
63.712 61.060 368.008,13 18.873 557.004,38 66.685 382.410,36

size (in) size (in)
Nozzle to pad fillet (Leg 41) 0,25 0,2625 weld size is adequate
Pad to shell fillet (Leg 42) 0,1875 0,2625 weld size is adequate
Nozzle to pad groove (Upper) 0,2625 0,375 weld size is adequate
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23,25, 11,625 + (0,375 - 0) + (0,375 - 0))
= 23,25 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(0,375 - 0), 2,5*(0,375 - 0) + 0,375)
= 0,9375 in
trn = P*Rn / (Sn*E - 0,6*P)

= 165,4948*11,625 / (20.000*1 - 0,6*165,4948)
= 0,0967 in
124/181
tr = P*Ro / (S*E + 0,4*P)

= 165,4948*24 / (20.000*1 + 0,4*165,4948)
= 0,1979 in
Allowable stresses: Sn = 20.000, Sv = 20.000, Sp = 20.000 psi
fr3 = lesser of fr2 or Sp / Sv = 1
fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 23,25*0,1979*1 + 2*0,375*0,1979*1*(1 - 1)
= 4,6021 in2
A1: (specified limit governs) = 1,5493 in2

= (2*16 - 23,25)*(1*0,375 - 1*0,1979) - 2*0,375*(1*0,375 - 1*0,1979)*(1 - 1)
= 1,5493 in2
= 5*(0,375 - 0,0967)*1*0,375
= 0,5218 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(0,375 - 0,0967)*(2,5*0,375 + 0,375)*1
= 0,7305 in2
A41 = Leg2*fr3
= 0,3752*1
= 0,1406 in2
A42 = Leg2*fr4
= 0,3752*1
= 0,1406 in2
125/181
A5 = (Dp - d - 2*tn)*te*fr4
= (30 - 23,25 - 2*0,375)*0,375*1
= 2,25 in2
Area = A1 + A2 + A41 + A42 + A5

= 1,5493 + 0,5218 + 0,1406 + 0,1406 + 2,25
= 4,6023 in2
UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 0,75 or tn or te = 0,375 in

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
Outer fillet: tmin = lesser of 0,75 or te or t = 0,375 in

tw(min) = 0,5*tmin = 0,1875 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 165,4948*11,625 / (20.000*1 - 0,6*165,4948) + 0
= 0,0967 in

= max[ 0,0967 , 0 ]
= 0,0967 in

= 165,4948*24 / (20.000*1 + 0,4*165,4948) + 0
= 0,1979 in

= max[ 0,1979 , 0,0625 ]
= 0,1979 in

= min[ 0,3281 , 0,1979 ]
= 0,1979 in
= max[ 0,0967 , 0,1979 ]
= 0,1979 in
126/181
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0,74*20.000 = 14.800 psi

Nozzle wall in shear: 0,7*20.000 = 14.000 psi
Inner fillet weld in shear: 0,49*20.000 = 9.800 psi
Outer fillet weld in shear: 0,49*20.000 = 9.800 psi
Upper groove weld in tension: 0,74*20.000 = 14.800 psi
Strength of welded joints:
(1) Inner fillet weld in shear

(π / 2)*Nozzle OD*Leg*Si = (π / 2)*24*0,375*9.800 = 138.544,24 lbf
(2) Outer fillet weld in shear

(π / 2)*Pad OD*Leg*So = (π / 2)*30*0,375*9.800 = 173.180,29 lbf
(3) Nozzle wall in shear

(π / 2)*Mean nozzle dia*tn*Sn = (π / 2)*23,625*0,375*14.000 = 194.827,83 lbf
(4) Groove weld in tension

(6) Upper groove weld in tension

Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (4,6021 - 1,5493 + 2*0,375*1*(1*0,375 - 1*0,1979))*20.000
= 63.712 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,5218 + 2,25 + 0,1406 + 0,1406)*20.000
= 61.060 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0,5218 + 0 + 0,1406 + 0 + 2*0,375*0,375*1)*20.000
= 18.873 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,5218 + 0 + 2,25 + 0,1406 + 0,1406 + 0 + 2*0,375*0,375*1)*20.000
= 66.685 lbf

Path 1-1 through (2) & (3) = 173.180,29 + 194.827,83 = 368.008,13 lbf

Path 2-2 through (1), (4), (6) = 138.544,24 + 209.230,07 + 209.230,07 = 557.004,38 lbf
127/181
Path 3-3 through (2), (4) = 173.180,29 + 209.230,07 = 382.410,36 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Check the opening per Appendix 1-7
Area required within 75 percent of the limits of reinforcement

= 2 / 3*A = (2 / 3)*4,6021 = 3,0681 in2
Area that is within 75 percent of the limits of reinforcement is:
A1 = larger of 0,2656 or

= (2*16 - 23,25)*(1*0,375 - 1*0,1979) - 2*0,375*(1*0,375 - 1*0,1979)*(1 - 1)
= 1,5493 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (30 - 23,25 - 2*0,375)*0,375*1
= 2,25 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 1,5493 + 0,5218 + 0 + 0,1406 + 0,1406 + 0 + 2,25
= 4,6023 in2
The area placement requirements of Appendix 1-7 are satisfied.
The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of
1-7(b)(2),(3) and (4).
Rn / R ratio does not exceed 0,7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
128/181
Trunnion
Geometry Inputs
Attached To Cylinder #1
Material A36
Distance of Lift Point From Datum 263,0853"
135,00° and
Angular Position
315,00°
Centerline Distance, L 9"
Thickness of Lug, t 0,4169"
Hole Diameter, d 1"
Pin Diameter, Dp 0,875"
Lug Diameter at Pin, D 3"
Load Eccentricity, E 9,252"
Weld Size, tw 0,25"
Groove Weld, tgroove 0,25"
Pad Width, Wpad 11,81"
Pad Thickness, tpad 0,25"
Pad Weld Size, twp 0,25"
Load Angle from Vertical, φ 0,0000 °
Pipe Outer Diameter, Dpipe 8,625"
Minimum Pipe Thickness, tp 0,322"
Plate Outer Diameter, Dplate 12,55"
129/181
Intermediate Values
Load Factor 1,5000

Vessel Weight (new, incl. Load Factor), W 21864 lb
Lug Weight (new), Wlug 191 lb (Qty=2)
Distance from Center of Gravity to Top Lug, l1 75,8389"
Distance from Center of Gravity to Tail Lug, l2 207,1611"
Distance from Vessel Center Line to Tail Lug, l3 27,75"
Allowable Stress, Tensile, σt 19980 psi
Allowable Stress, Shear, σs 13320 psi
Allowable Stress, Bearing, σp 29970 psi
Allowable Stress, Bending, σb 22201 psi
Allowable Stress, Weld Shear, τallowable 13320 psi
Allowable Stress set to 1/3 Sy per ASME B30.20 No
Summary Values
Required Lift Pin Diameter, dreqd 0,7228"

Required Lug Thickness, treqd 0,4169"
Lug Stress Ratio, σratio 0,33
Weld Shear Stress Ratio, τratio 0,30
Trunnion Bending Stress Ratio 0,26
Trunnion Shear Stress Ratio 0,10
Lug Design Acceptable
Local Stresses Acceptable
Maximum Out of Plane Lift Angle - Weak Axis Bending 4,26°
COMPRESS recommends a spreader beam be used to prevent weak axis bending of the top lugs.
Lift Forces
Lift force on lugs during rotational lift (0° ≤ α ≤ 90°):

2*Ftop = W*(l2*cos(α) + l3*sin(α)) / (l1*cos(α) + l2*cos(α) + l3*sin(α) )
Ftail = W - (2*F)
130/181
α [°] Ftop[lbf] Ftail[lbf]
0 8.002 5.859
15 8.077 5.709
30 8.159 5.545
45 8.264 5.336
60 8.428 5.008
75 8.787 4.289
90 10.932 0
901 10.932 0
902 10.932 0
903 10.932 0
1Liftangle at maximum lug
stress.
2Liftangle at maximum weld
stress.
3Lift
angle at maximum pad
weld stress.
Shell angle at lift lug 0,00°
Lug Pin Diameter - Shear stress
dreqd = (2*Fv / (π*σs))0,5

= (2*10.932 / (π*13.320))0,5 = 0,7228"
dreqd / Dp = 0,7228 / 0,875 = 0,83 Acceptable
σ = Fv / A
= Fv / (2*(0,25*π*Dp2))
= 10.932 / (2*(0,25*π*0,8752)) = 9.090 psi
σ / σs = 9.090 / 13.320 = 0,68 Acceptable
Lug Thickness - Tensile stress
treqd = Fv / ((D - d)*σt)

= 10.932 / ((3 - 1)*19.980) = 0,2736"
treqd / t = 0,2736 / 0,4169 = 0,66 Acceptable
σ = Fv / A
= Fv / ((D - d)*t)
= 10.932 / ((3 - 1)*0,4169) = 13.112 psi
σ / σt = 13.112 / 19.980 = 0,66 Acceptable
131/181
Lug Plate Ligament Tensile Stress
σten = Fv / A = Fv / ((Dplate - Dpipe)*t)

= 10.932 / ((12,55 - 8,625)*0,4169) = 6.681
σten / σt = 6.681 / 19.980 = 0,33 Acceptable
Required Plate Outer Diameter

ODplate rqd = Fv / (t*σt) + Dpipe
= 10.932 / (0,4169*19.980) + 8,625 = 9,9375"
ODplate rqd / ODplate = / = 0,79 Acceptable
Lug Thickness - Bearing stress
treqd = Fv / (Dp*σp)
= 10.932 / (0,875*29.970) = 0,4169"
σ = Fv / Abearing
= Fv / (Dp*(t))
= 10.932 / (0,875*(0,4169)) = 29.970 psi
σ / σp = 29.970 / 29.970 = 1,00 Acceptable
Lug Thickness - Shear stress
treqd = [Fv / σs] / (2*Lshear)

= (10.932 / 13.320) / (2*1,1097) = 0,3698"
τ = Fv / Ashear
= Fv / (2*t*Lshear )
= 10.932 / (2*0,4169*1,1097) = 11.816 psi
τ / σs = 11.816 / 13.320 = 0,89 Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
φ = 55*Dp / d
132/181
= 55*0,875 / 1
= 48,125°
Z = 0.5*(D - d) + 0.5*Dp*(1 - cos(φ))
= 0.5*(3 - 1) + 0.5*0,875*(1 - cos(48,125))
= 1,1455"
Z1 = 0.5*D - sqr(0.25*D*D - (0.5*Dp*sin(φ))2)
= 0.5*3 - sqr(0.25*3*3 - (0.5*0,875*sin(48,125))2)
= 0,0358"
Lshear = Z - Z1
= 1,1097"
Lug Plate Stress
Lug stress, tensile (no bending), during rotational lift - see Lug Thickness - Tensile stress section above
Weak Axis Bending Stress
Maximum lift cable angle from vertical θ = 4,26°
σb = M/Z = (F*sin(θ)* L1) / Z

F*cos(θ) = 0,5*W => F = 0,5*W / cos(θ)
θ = arctan( (2*σb*Z ) / (W* L1) )
arctan( (2*22.201*(5,9297*0,41692/6) ) /
θ = = 4,26°
(21.864*4,6875) )
Weld Stress
Turning plate type trunnion. No torsional shear on weld between pipe / vessel.
Weld stress, direct and torsional shear + bending, during rotational lift at pipe weld:
Direct shear:
Maximum weld shear stress occurs at lift angle 90,00°; lift force = 10.932 lbf
Aweld = (0,707*tw + tgroove)*(π*Dpipe)

= (0,707*0,25 + 0,25)*(π*8,625) = 11,5633 in2
τ1 = Ftop(α) / Aweld
= 10.932 / 11,5633 = 945 psi
torsional shear:
second polar moment of area:
133/181
J = (0,707*tw + tgroove)*( 0,25*π*Dpipe3 )
= (0,707*0,25 + 0,25)*(0,25*π*8,6253) = 215,05 in4
τ2 = M*r/J
= [F(α)*cos(α)*L] * r / J
= (10.932*cos(90,0)*9)*4,3125 / 215,0506 = 0 psi
τ = τ1 + τ2
= 945 + 0 = 945 psi
bending stress:
section modulus:
Zweld = (0,707*tw + tgroove)*( (π / 8)*Dpipe3 / (0,5*Dpipe) )
= (0,707*0,25 + 0,25)*( (π / 8)*8,6253 / (0,5*8,625) ) = 24,93 in3
σ weld = M / Zweld
= [F(α)*E] / Zweld
= (10.932*9,002) / 24,9334 = 3.947 psi
τtotal = sqr( τ2 + σweld2 )

= sqr(9452 + 3.9472) = 4.058 psi
τ ratio = τ / τallowable ≤1
= 4.058 / 13.320 = 0,30 ≤ 1 Acceptable
Turning plate type trunnion. No torsional shear on weld between pipe / vessel.
Pad Weld Stress
Weld stress, direct and torsional shear + bending, during rotational lift at pad weld:
Direct shear:
Maximum weld shear stress occurs at lift angle 90,00°; lift force = 10.932 lbf
Aweld = 0,707*twp*(π*Dpad)
= 0,707*0,25*(π*32,245) = 17,9049 in2
τ1 = Ftop(α) / Aweld
= 10.932 / 17,9049 = 611 psi
torsional shear:
second polar moment of area:
J = 0,707*twp*( 0,25*π*Dpad3 )
= 0,707*0,25*(0,25*π*32,2453) = 4654,11 in4
τ2 = M*r/J
= [F(α)*cos(α)*L] * r / J
= (10.932*cos(90,0)*9)*16,1225 / 4654,1079 = 0 psi
τ = τ1 + τ2
= 611 + 0 = 611 psi
134/181
bending stress:
section modulus:
Zweld = 0,707*twp*( (π / 8)*Dpad3 / (0,5*Dpad) )
= 0,707*0,25*( (π / 8)*32,2453 / (0,5*32,245) ) = 144,34 in3
σ weld = M / Zweld
= [F(α)*E] / Zweld
= (10.932*9,252) / 144,3358 = 701 psi
τtotal = sqr( τ2 + σweld2 )

= sqr(6112 + 7012) = 929 psi
τ ratio = τ / τallowable ≤1
= 929 / 13.320 = 0,07 ≤ 1 Acceptable
Trunnion Bending Stress
σtrun = Fv * E / Zpipe
= Fv * E / ((π / 64)*(Dpipe4 - IDpipe4) / (0,5*Dpipe))
= 10.932*9,002 / (16,8091) = 5.854 psi
σtrun / σb = 5.854 / 22.201 = 0,26 Acceptable
Required Pipe Thickness

Zrqd_b = Fv * E / σb
trqd_b = 0,5*(Dpipe - (Dpipe4 - (32 / π)*Fv*E*Dp / σb)0,25) = 0,078"
trqd_b / t = 0,078 / 0,322 = 0,24 Acceptable
Trunnion Shear Stress
τtrun = F / Apipe
= F / ((π / 4)*(Dpipe2 - IDpipe2))
10.932 / ((π / 4)*(8,6252 -
=
7,9812))
= 1.302 psi
τtrun / σs = 1.302 / 13.320 = 0,10 Acceptable
Required Pipe Thickness - Shear

trqd_s = 0,0304"
IDrqd= Dpipe - 2*trqd_s = 8,5642"
τtrun (at trqd_s) = 10.932 / (0,25*π*(8,6252 - 8,56422))
= 13.318 psi
135/181
WRC 107 Analysis
Geometry
Eccentricity 9,252"
Pipe Diameter 8,625" Pad Diameter 32,245"
Pipe Thickness 0,322" Pad Thickness 0,25"
Fillet Weld Size: 0,25" Pad Weld Size: 0,25"
Location Angle: 135,00° and 315,00°
Applied Loads
Maximum stress ratio occurs at lift angle = 2,00° with lift force = 8.012 lbf
Radial load: Pr = 0 lbf
Circumferential moment: Mc = 74.083,85lbf-in
Circumferential shear: Vc = 8.007,36 lbf
Longitudinal moment: ML = 2.587,06 lbf-in
Longitudinal shear: VL = 279,62 lbf
Torsion moment: Mt = 0 lbf-in
Internal pressure: P= 0 psi
Mean shell radius: Rm = 23,8125 in
Local shell thickness: t = 0,375 in
Shell yield stress: Sy = 38.000 psi
136/181
Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm / t = 23,8125 / 0,375 = 63,5
Pressure stress intensity factor, I = 0 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri / t =0 psi
Local longitudinal pressure stress = I*P*Ri / (2*t) =0 psi
Maximum combined stress (PL+Pb+Q) = 13.399 psi

Allowable combined stress (PL+Pb+Q) = +-3*S = +-60.000 psi
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = -3.043 psi

Allowable local primary membrane (PL) = +-1,5*S = +-30.000 psi
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the pad edge per WRC Bulletin 107

Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 1,0543 0,5924 0 0 0 0 0 0 0 0
4C* 3,324 0,5924 0 0 0 0 0 0 0 0
1C 0,0652 0,5924 0 0 0 0 0 0 0 0
2C-1 0,0041 0,5924 0 0 0 0 0 0 0 0
3A* 1,0664 0,5924 0 0 0 0 -627 -627 627 627
1A 0,057 0,5924 0 0 0 0 -12.772 12.772 12.772 -12.772
3B* 1,762 0,5924 -36 -36 36 36 0 0 0 0
1B-1 0,0059 0,5924 -46 46 46 -46 0 0 0 0
Pressure stress* 0 0 0 0 0 0 0 0
Total circumferential stress -82 10 82 -10 -13.399 12.145 13.399 -12.145
Primary membrane
-36 -36 36 36 -627 -627 627 627
circumferential stress*
3C* 1,0543 0,5924 0 0 0 0 0 0 0 0
4C* 3,324 0,5924 0 0 0 0 0 0 0 0
1C-1 0,0085 0,5924 0 0 0 0 0 0 0 0
2C 0,03 0,5924 0 0 0 0 0 0 0 0
4A* 5,175 0,5924 0 0 0 0 -3.043 -3.043 3.043 3.043
2A 0,0226 0,5924 0 0 0 0 -5.064 5.064 5.064 -5.064
4B* 1,0135 0,5924 -21 -21 21 21 0 0 0 0
2B-1 0,0127 0,5924 -99 99 99 -99 0 0 0 0
Total longitudinal stress -120 78 120 -78 -8.107 2.021 8.107 -2.021
Primary membrane
-21 -21 21 21 -3.043 -3.043 3.043 3.043
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
Circ shear from V c 422 422 -422 -422 0 0 0 0
Long shear from V L 0 0 0 0 -15 -15 15 15
Total Shear stress 422 422 -422 -422 -15 -15 15 15
137/181
Combined stress (P L+Pb+Q) 845 847 845 847 -13.399 12.145 13.399 -12.145
138/181
Note: * denotes primary stress.
Maximum stresses due to the applied loads at the pipe OD (includes pressure)
Rm / t = 23,8125 / 0,625 = 38,1
Pressure stress intensity factor, I = 0 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri / t =0 psi
Local longitudinal pressure stress = I*P*Ri / (2*t) =0 psi

Maximum local primary membrane stress (PL) = -3.354 psi

Stresses at the pipe OD per WRC Bulletin 107

3C* 4,4234 0,1585 0 0 0 0 0 0 0 0
4C* 5,8885 0,1585 0 0 0 0 0 0 0 0
1C 0,0895 0,1585 0 0 0 0 0 0 0 0
2C-1 0,0549 0,1585 0 0 0 0 0 0 0 0
3A* 1,4791 0,1585 0 0 0 0 -1.951 -1.951 1.951 1.951
1A 0,0856 0,1585 0 0 0 0 -25.814 25.814 25.814 -25.814
3B* 4,2299 0,1585 -195 -195 195 195 0 0 0 0
1B-1 0,0347 0,1585 -365 365 365 -365 0 0 0 0
Total circumferential stress -560 170 560 -170 -27.765 23.863 27.765 -23.863
Primary membrane
-195 -195 195 195 -1.951 -1.951 1.951 1.951
3C* 4,4234 0,1585 0 0 0 0 0 0 0 0
4C* 5,8885 0,1585 0 0 0 0 0 0 0 0
1C-1 0,0921 0,1585 0 0 0 0 0 0 0 0
2C 0,0558 0,1585 0 0 0 0 0 0 0 0
4A* 2,5423 0,1585 0 0 0 0 -3.354 -3.354 3.354 3.354
2A 0,0456 0,1585 0 0 0 0 -13.751 13.751 13.751 -13.751
4B* 1,468 0,1585 -68 -68 68 68 0 0 0 0
2B-1 0,0529 0,1585 -557 557 557 -557 0 0 0 0
Total longitudinal stress -625 489 625 -489 -17.105 10.397 17.105 -10.397
Primary membrane
-68 -68 68 68 -3.354 -3.354 3.354 3.354
Shear from M t 0 0 0 0 0 0 0 0
Circ shear from V c 946 946 -946 -946 0 0 0 0
139/181
Total Shear stress 946 946 -946 -946 -33 -33 33 33
Combined stress (P L+Pb+Q) 1.893 1.919 1.893 1.919 -27.765 23.863 27.765 -23.863
140/181
Support Skirt #1
Material: SA-516 70 (II-D p. 18, ln. 19)

Design temperature, operating: 150 °F
Inner diameter at top, new: 48 in
Inner diameter at bottom, new: 48 in
Overall length (includes base ring thickness): 80 in
Corrosion allowance inside: 0 in
Corrosion allowance outside: 0 in
Weld joint efficiency top: 0,55
Weld joint efficiency bottom: 0,8
Nominal thickness, new: 0,375in
Skirt is attached to: Cylinder #1
Skirt attachment offset: 2 in up from the bottom seam
Skirt design thickness, largest of the following + corrosion = 0,0769 in
The governing condition is due to earthquake, compressive stress at the base, operating & new.
The skirt thickness of 0,375 in is adequate.
141/181
Vessel Governing Allowable Calculated Required
Temperature
Loading Condition Skirt Stress Stress/E thickness
(°F)
(Stress) Location (psi) (psi) (in)
Wind operating, corroded (+) bottom 150 20.000 624,74 0,0117
Wind operating, corroded (-) bottom 150 14.832,51 1.167,89 0,0295
Wind operating, new (+) bottom 150 20.000 610,56 0,0114
Wind operating, new (-) bottom 150 14.832,51 1.189,77 0,0301
Wind empty, corroded (+) bottom 50 20.000 728,18 0,0137
Wind empty, corroded (-) bottom 50 14.832,51 1.029,97 0,026
Wind empty, new (+) bottom 50 20.000 712,8 0,0134
Wind empty, new (-) bottom 50 14.832,51 1.053,45 0,0266
Seismic operating, corroded (+) bottom 150 20.000 2.592,05 0,0486
Seismic operating, corroded (-) bottom 150 14.832,51 2.908,77 0,0735
Seismic operating, new (+) bottom 150 20.000 2.703,9 0,0507
Seismic operating, new (-) bottom 150 14.832,51 3.039,77 0,0769
Seismic empty, corroded (+) bottom 50 20.000 1.993,03 0,0374
Seismic empty, corroded (-) bottom 50 14.832,51 2.153,72 0,0545
Seismic empty, new (+) bottom 50 20.000 2.115,69 0,0397
Seismic empty, new (-) bottom 50 14.832,51 2.296,57 0,0581
Loading due to wind, operating & corroded

Windward side (tensile)
Required thickness, tensile stress at base:
t = -0,6*W / (π*D*St*E) + 48*M / (π*D2*St*E)

= -0,6*23.797,29 / (π*48,375*20.000*0,8) + 48*43.095,6 / (π*48,3752*20.000*0,8)
= 0,0117 in
Required thickness, tensile stress at the top:
t = -0,6*Wt / (π*Dt*St*E) + 48*Mt / (π*Dt2*St*E)

= -0,6*21.506,19 / (π*48,375*20.000*0,55) + 48*25.593,8 / (π*48,3752*20.000*0,55)
= 0,0075 in
Leeward side (compressive)
Required thickness, compressive stress at base:
t = W / (π*D*Sc*Ec) + 48*M / (π*D2*Sc*Ec)

= 23.797,29 / (π*48,375*14.833*1) + 48*43.095,6 / (π*48,3752*14.833*1)
= 0,0295 in
Required thickness, compressive stress at the top:
t = Wt / (π*Dt*Sc*Ec) + 48*Mt / (π*Dt2*Sc*Ec)

= 21.506,19 / (π*48,375*14.833*1) + 48*25.593,8 / (π*48,3752*14.833*1)
= 0,0208 in
142/181
Loading due to wind, operating & new
t = -0,6*W / (π*D*St*E) + 48*M / (π*D2*St*E)

= -0,6*24.980,44 / (π*48,375*20.000*0,8) + 48*43.159,6 / (π*48,3752*20.000*0,8)
= 0,0114 in

= -0,6*22.689,34 / (π*48,375*20.000*0,55) + 48*25.657,8 / (π*48,3752*20.000*0,55)
= 0,0071 in

= 24.980,44 / (π*48,375*14.833*1) + 48*43.159,6 / (π*48,3752*14.833*1)
= 0,0301 in

= 22.689,34 / (π*48,375*14.833*1) + 48*25.657,8 / (π*48,3752*14.833*1)
= 0,0214 in
Loading due to wind, empty & corroded

t = -0,6*W / (π*D*St*E) + 48*M / (π*D2*St*E)

= -0,6*15.937,17 / (π*48,375*20.000*0,8) + 48*43.095,6 / (π*48,3752*20.000*0,8)
= 0,0137 in

= -0,6*13.646,07 / (π*48,375*20.000*0,55) + 48*25.593,8 / (π*48,3752*20.000*0,55)
= 0,0103 in
143/181

= 15.937,17 / (π*48,375*14.833*1) + 48*43.095,6 / (π*48,3752*14.833*1)
= 0,026 in

= 13.646,07 / (π*48,375*14.833*1) + 48*25.593,8 / (π*48,3752*14.833*1)
= 0,0173 in
Loading due to wind, empty & new

t = -0,6*W / (π*D*St*E) + 48*M / (π*D2*St*E)

= -0,6*17.211,62 / (π*48,375*20.000*0,8) + 48*43.159,6 / (π*48,3752*20.000*0,8)
= 0,0134 in

= -0,6*14.920,52 / (π*48,375*20.000*0,55) + 48*25.657,8 / (π*48,3752*20.000*0,55)
= 0,0099 in

= 17.211,62 / (π*48,375*14.833*1) + 48*43.159,6 / (π*48,3752*14.833*1)
= 0,0266 in

= 14.920,52 / (π*48,375*14.833*1) + 48*25.657,8 / (π*48,3752*14.833*1)
= 0,0179 in
Loading due to earthquake, operating & corroded
144/181
Tensile side
t = -W / (π*D*St*E) + 48*M / (π*D2*St*E)

= -23.797,29 / (π*48,375*20.000*0,8) + 48*143.084 / (π*48,3752*20.000*0,8)
= 0,0486 in
t = -Wt / (π*Dt*St*E) + 48*Mt / (π*Dt2*St*E)

= -21.506,19 / (π*48,375*20.000*0,55) + 48*95.424 / (π*48,3752*20.000*0,55)
= 0,0438 in
Compressive side

= 23.797,29 / (π*48,375*14.833*1) + 48*143.084 / (π*48,3752*14.833*1)
= 0,0735 in

= 21.506,19 / (π*48,375*14.833*1) + 48*95.424 / (π*48,3752*14.833*1)
= 0,0515 in
Loading due to earthquake, operating & new

Tensile side
t = -W / (π*D*St*E) + 48*M / (π*D2*St*E)

= -24.980,44 / (π*48,375*20.000*0,8) + 48*149.415,9 / (π*48,3752*20.000*0,8)
= 0,0507 in

= -22.689,34 / (π*48,375*20.000*0,55) + 48*99.389,8 / (π*48,3752*20.000*0,55)
= 0,0454 in
Compressive side
145/181

= 24.980,44 / (π*48,375*14.833*1) + 48*149.415,9 / (π*48,3752*14.833*1)
= 0,0769 in

= 22.689,34 / (π*48,375*14.833*1) + 48*99.389,8 / (π*48,3752*14.833*1)
= 0,0538 in
Loading due to earthquake, empty & corroded

Tensile side
t = -W / (π*D*St*E) + 48*M / (π*D2*St*E)

= -15.937,17 / (π*48,375*20.000*0,8) + 48*107.638,6 / (π*48,3752*20.000*0,8)
= 0,0374 in

= -13.646,07 / (π*48,375*20.000*0,55) + 48*75.644,2 / (π*48,3752*20.000*0,55)
= 0,0367 in
Compressive side

= 15.937,17 / (π*48,375*14.833*1) + 48*107.638,6 / (π*48,3752*14.833*1)
= 0,0545 in

= 13.646,07 / (π*48,375*14.833*1) + 48*75.644,2 / (π*48,3752*14.833*1)
= 0,0394 in
Loading due to earthquake, empty & new

Tensile side
146/181
t = -W / (π*D*St*E) + 48*M / (π*D2*St*E)

= -17.211,62 / (π*48,375*20.000*0,8) + 48*114.559,2 / (π*48,3752*20.000*0,8)
= 0,0397 in

= -14.920,52 / (π*48,375*20.000*0,55) + 48*80.020,1 / (π*48,3752*20.000*0,55)
= 0,0386 in
Compressive side

= 17.211,62 / (π*48,375*14.833*1) + 48*114.559,2 / (π*48,3752*14.833*1)
= 0,0581 in

= 14.920,52 / (π*48,375*14.833*1) + 48*80.020,1 / (π*48,3752*14.833*1)
= 0,0418 in
147/181
Skirt Base Ring #1
Base configuration: single base plate

Foundation compressive strength: 1.658 psi
Concrete ultimate 28-day strength: 3.000 psi
Anchor bolt material:
Anchor bolt allowable stress, Sb: 20.000 psi
Bolt circle, BC: 52,5 in
Anchor bolt corrosion allowance (applied to root radius): 0 in
Anchor bolt clearance: 0,375 in
Base plate material: A-36
Base plate allowable stress, Sp: 20.000 psi
Base plate inner diameter, Di: 44 in
Base plate outer diameter, Do: 56 in
Base plate thickness, tb: 0,875 in
Gusset separation, w: 4 in
Gusset height, h: 5,5 in
Gusset thickness, tg: 0,375 in
Initial bolt preload: 0 % (0 psi)
Number of bolts, N: 8
1,25 inch coarse
Bolt size and type:
threaded
Bolt root area (corroded), Ab: 0,89 in2
Diameter of anchor bolt holes, db: 1,625 in
Foundation
Vessel Base M W
Required tr bearing
Load bolt area Base
condition (lbf-ft) (lb) stress
(in2) (in) (psi)
Wind operating, corroded 43.095,6 24.015,2 0,1562 0,4487 113,3

Wind operating, new 43.159,6 25.198,4 0,1521 0,4506 114,31
Wind empty, corroded 43.095,6 16.155,1 0,1857 0,4337 105,88
Wind empty, new 43.159,6 17.429,6 0,1813 0,4369 107,42
Seismic operating, corroded 143.084 24.015,2 0,6675 0,7697 275,9
Seismic operating, new 149.415,9 25.198,4 0,6963 0,7857 288,12
Seismic empty, corroded 107.638,6 16.155,1 0,5141 0,6818 207,24
Seismic empty, new 114.559,2 17.429,6 0,5457 0,7017 220,6
Anchor bolt load (operating, corroded + Wind)
P = -0,6*W / N + 48 * M / (N*BC)
= -0,6*24.015,25 / 8 + 48 * 43.095,6 / (8*52,5)
= 3.124,07 lbf
Required area per bolt = P / Sb = 0,1562 in2
The area provided (0,89 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, operating, corroded + Wind)
Base plate width, tc: 6 in

Average base plate diameter, d: 50 in
Base plate elastic modulus, Es: 29,0E+06psi
148/181
Base plate yield stress, Sy: 36.000 psi
Ec = 57.000*Sqr(3.000) = 3.122.019 psi
n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (π*d)
= (8*0,89) / (π*50)
= 0,0453 in
From table 12.4 for k = 0,344105:
K1 = 2,3462, K2 = 1,6251
L1 = 7,7978, L2 = 25,5395, L3 = 13,6035
Total tensile force on bolting
T = (12*M - 0,6*W *(L1 + L3)) / (L2 + L3)

= (12*43.095,6 - 0,6*24.015,25 *(7,7978 + 13,6035)) / (25,5395 + 13,6035)
= 5.333,57 lbf
Tensile stress in bolts use the larger of fs or bolt preload = 0 psi
fs = T / (ts * (d / 2) * K1)
= 5.333,57 / (0,0453 * (50 / 2) * 2,3462)
= 2.006 psi
Total compressive load on foundation
Cc = T + W + Bolt Preload
= 5.333,57 + 24.015,25 + 0
= 29.348,82 lbf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)

= 29.348,82 / (((6 - 0,0453) + 9,2889*0,0453)*(50 / 2)*1,6251)
= 113 psi
As fc <= 1.658 psi the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 2.006 / (9,2889*113))
= 0,344105
Base plate required thickness (operating, corroded + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,2285
Mx = 0,0054*113*15,86672 = 152,6 lbf
My = -0,4507*113*3,6252 = -671 lbf
tr = (6*Mmax / Sp)0,5
= (6*670,97 / 20.000)0,5
= 0,4487 in
149/181
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, operating, corroded + Wind)
Bolt load = Ab*fs =0,89*2.006 = 1.785,43 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5

= (3,91*1.785,43 / (36.000*(2*3,625 / 4+4 / (2*1,875)-1,625*(2 / 4+1 / (2*1,875)))))0,5
= 0,3446 in
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets*π*tsk2*h)
= 1,5*1.785,43*3,625 / (2*π*0,3752*5,5)
= 1.997,73 psi
As Sr <= 30.000 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (operating, new + Wind)
P = -0,6*W / N + 48 * M / (N*BC)
= -0,6*25.198,39 / 8 + 48 * 43.159,6 / (8*52,5)
= 3.042,65 lbf
Support calculations (Jawad & Farr chapter 12, operating, new + Wind)

Ec = 57.000*Sqr(3.000) = 3.122.019 psi
n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (π*d)
= (8*0,89) / (π*50)
= 0,0453 in
From table 12.4 for k = 0,357194:
K1 = 2,3176, K2 = 1,6585
L1 = 7,1425, L2 = 25,0494, L3 = 14,1143
T = (12*M - 0,6*W *(L1 + L3)) / (L2 + L3)

= (12*43.159,6 - 0,6*25.198,39 *(7,1425 + 14,1143)) / (25,0494 + 14,1143)
= 5.018,23 lbf
150/181
fs = T / (ts * (d / 2) * K1)
= 5.018,23 / (0,0453 * (50 / 2) * 2,3176)
= 1.911 psi
= 5.018,23 + 25.198,39 + 0
= 30.216,62 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)

= 30.216,62 / (((6 - 0,0453) + 9,2889*0,0453)*(50 / 2)*1,6585)
= 114 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 1.911 / (9,2889*114))
= 0,357194
Base plate required thickness (operating, new + Wind)
Mx = 0,0054*114*15,86672 = 154 lbf
My = -0,4507*114*3,6252 = -676,9 lbf
tr = (6*Mmax / Sp)0,5
= (6*676,9 / 20.000)0,5
= 0,4506 in
Base plate bolt load (Jawad & Farr eq. 12.13, operating, new + Wind)
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5

= (3,91*1.700,59 / (36.000*(2*3,625 / 4+4 / (2*1,875)-1,625*(2 / 4+1 / (2*1,875)))))0,5
= 0,3363 in
= 1,5*1.700,59*3,625 / (2*π*0,3752*5,5)
= 1.902,81 psi
Anchor bolt load (empty, corroded + Wind)
151/181
P = -0,6*W / N + 48 * M / (N*BC)
= -0,6*16.155,13 / 8 + 48 * 43.095,6 / (8*52,5)
= 3.713,58 lbf
Support calculations (Jawad & Farr chapter 12, empty, corroded + Wind)

Ec = 57.000*Sqr(3.000) = 3.122.019 psi
n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (π*d)
= (8*0,89) / (π*50)
= 0,0453 in
From table 12.4 for k = 0,266062:
K1 = 2,516, K2 = 1,4156
L1 = 11,6985, L2 = 28,4266, L3 = 10,5503
T = (12*M - 0,6*W *(L1 + L3)) / (L2 + L3)

= (12*43.095,6 - 0,6*16.155,13 *(11,6985 + 10,5503)) / (28,4266 + 10,5503)
= 7.735,05 lbf
fs = T / (ts * (d / 2) * K1)
= 7.735,05 / (0,0453 * (50 / 2) * 2,516)
= 2.713 psi
= 7.735,05 + 16.155,13 + 0
= 23.890,18 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)

= 23.890,18 / (((6 - 0,0453) + 9,2889*0,0453)*(50 / 2)*1,4156)
= 106 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 2.713 / (9,2889*106))
= 0,266062
152/181
Base plate required thickness (empty, corroded + Wind)
Mx = 0,0054*106*15,86672 = 142,6 lbf
My = -0,4507*106*3,6252 = -627 lbf
tr = (6*Mmax / Sp)0,5
= (6*627 / 20.000)0,5
= 0,4337 in
Base plate bolt load (Jawad & Farr eq. 12.13, empty, corroded + Wind)
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5

= (3,91*2.414,59 / (36.000*(2*3,625 / 4+4 / (2*1,875)-1,625*(2 / 4+1 / (2*1,875)))))0,5
= 0,4007 in
= 1,5*2.414,59*3,625 / (2*π*0,3752*5,5)
= 2.701,7 psi
Anchor bolt load (empty, new + Wind)
P = -0,6*W / N + 48 * M / (N*BC)
= -0,6*17.429,57 / 8 + 48 * 43.159,6 / (8*52,5)
= 3.625,31 lbf
Support calculations (Jawad & Farr chapter 12, empty, new + Wind)

Ec = 57.000*Sqr(3.000) = 3.122.019 psi
n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (π*d)
= (8*0,89) / (π*50)
= 0,0453 in
153/181
From table 12.4 for k = 0,277234:
K1 = 2,4917, K2 = 1,4469
L1 = 11,1398, L2 = 28,0165, L3 = 10,9889
T = (12*M - 0,6*W *(L1 + L3)) / (L2 + L3)

= (12*43.159,6 - 0,6*17.429,57 *(11,1398 + 10,9889)) / (28,0165 + 10,9889)
= 7.345,12 lbf
fs = T / (ts * (d / 2) * K1)
= 7.345,12 / (0,0453 * (50 / 2) * 2,4917)
= 2.601 psi
= 7.345,12 + 17.429,57 + 0
= 24.774,7 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)

= 24.774,7 / (((6 - 0,0453) + 9,2889*0,0453)*(50 / 2)*1,4469)
= 107 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 2.601 / (9,2889*107))
= 0,277234
Base plate required thickness (empty, new + Wind)
Mx = 0,0054*107*15,86672 = 144,7 lbf
My = -0,4507*107*3,6252 = -636,1 lbf
tr = (6*Mmax / Sp)0,5
= (6*636,14 / 20.000)0,5
= 0,4369 in
Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Wind)
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5

= (3,91*2.315,26 / (36.000*(2*3,625 / 4+4 / (2*1,875)-1,625*(2 / 4+1 / (2*1,875)))))0,5
= 0,3924 in
154/181
= 1,5*2.315,26*3,625 / (2*π*0,3752*5,5)
= 2.590,57 psi
Anchor bolt load (operating, corroded + Seismic)
P = -W / N + 48 * M / (N*BC)
= -24.015,25 / 8 + 48 * 143.084 / (8*52,5)
= 13.350,56 lbf
Support calculations (Jawad & Farr chapter 12, operating, corroded + Seismic)

Ec = 57.000*Sqr(3.000) = 3.122.019 psi
n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (π*d)
= (8*0,89) / (π*50)
= 0,0453 in
From table 12.4 for k = 0,203846:
K1 = 2,6523, K2 = 1,2302
L3 =
L1 = 14,8095, L2 = 30,6854,
8,1006
T = (12*M - W *(L1 + L3)) / (L2 + L3)

= (12*143.084 - 24.015,25 *(14,8095 + 8,1006)) / (30,6854 + 8,1006)
= 30.083,49 lbf
fs = T / (ts * (d / 2) * K1)
= 30.083,49 / (0,0453 * (50 / 2) * 2,6523)
= 10.009 psi
155/181
= 30.083,49 + 24.015,25 + 0
= 54.098,74 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)

= 54.098,74 / (((6 - 0,0453) + 9,2889*0,0453)*(50 / 2)*1,2302)
= 276 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 10.009 / (9,2889*276))
= 0,203846
Base plate required thickness (operating, corroded + Seismic)
Mx = 0,0054*276*15,86672 = 371,6 lbf
My = -0,4507*276*3,6252 = -1.633,8 lbf
tr = (6*Mmax / Sp)0,5
= (6*1.633,81 / 20.000)0,5
= 0,7001 in
Base plate bolt load (Jawad & Farr eq. 12.13, operating, corroded + Seismic)
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5

= (3,91*8.908,29 / (36.000*(2*3,625 / 4+4 / (2*1,875)-1,625*(2 / 4+1 / (2*1,875)))))0,5
= 0,7697 in
= 1,5*8.908,29*3,625 / (2*π*0,3752*5,5)
= 9.967,55 psi
Anchor bolt load (operating, new + Seismic)
P = -W / N + 48 * M / (N*BC)
= -25.198,39 / 8 + 48 * 149.415,9 / (8*52,5)
= 13.926,3 lbf
156/181
Support calculations (Jawad & Farr chapter 12, operating, new + Seismic)

Ec = 57.000*Sqr(3.000) = 3.122.019 psi
n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (π*d)
= (8*0,89) / (π*50)
= 0,0453 in
From table 12.4 for k = 0,204173:
K1 = 2,6516, K2 = 1,2312
L3 =
L1 = 14,7931, L2 = 30,6736,
8,1135
T = (12*M - W *(L1 + L3)) / (L2 + L3)

= (12*149.415,9 - 25.198,39 *(14,7931 + 8,1135)) / (30,6736 + 8,1135)
= 31.344,95 lbf
fs = T / (ts * (d / 2) * K1)
= 31.344,95 / (0,0453 * (50 / 2) * 2,6516)
= 10.432 psi
= 31.344,95 + 25.198,39 + 0
= 56.543,35 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)

= 56.543,35 / (((6 - 0,0453) + 9,2889*0,0453)*(50 / 2)*1,2312)
= 288 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 10.432 / (9,2889*288))
= 0,204173
Base plate required thickness (operating, new + Seismic)
Mx = 0,0054*288*15,86672 = 388,1 lbf
157/181
My = -0,4507*288*3,6252 = -1.706,2 lbf
tr = (6*Mmax / Sp)0,5
= (6*1.706,21 / 20.000)0,5
= 0,7154 in
Base plate bolt load (Jawad & Farr eq. 12.13, operating, new + Seismic)
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5

= (3,91*9.284,35 / (36.000*(2*3,625 / 4+4 / (2*1,875)-1,625*(2 / 4+1 / (2*1,875)))))0,5
= 0,7857 in
= 1,5*9.284,35*3,625 / (2*π*0,3752*5,5)
= 10.388,33 psi
Anchor bolt load (empty, corroded + Seismic)
P = -W / N + 48 * M / (N*BC)
= -16.155,13 / 8 + 48 * 107.638,6 / (8*52,5)
= 10.282,17 lbf
Support calculations (Jawad & Farr chapter 12, empty, corroded + Seismic)

Ec = 57.000*Sqr(3.000) = 3.122.019 psi
n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (π*d)
= (8*0,89) / (π*50)
= 0,0453 in
From table 12.4 for k = 0,196842:
K1 = 2,6678, K2 = 1,2079
L3 =
L1 = 15,1597, L2 = 30,9367,
7,8241
158/181
T = (12*M - W *(L1 + L3)) / (L2 + L3)

= (12*107.638,6 - 16.155,13 *(15,1597 + 7,8241)) / (30,9367 + 7,8241)
= 23.744,58 lbf
fs = T / (ts * (d / 2) * K1)
= 23.744,58 / (0,0453 * (50 / 2) * 2,6678)
= 7.854 psi
= 23.744,58 + 16.155,13 + 0
= 39.899,71 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)

= 39.899,71 / (((6 - 0,0453) + 9,2889*0,0453)*(50 / 2)*1,2079)
= 207 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 7.854 / (9,2889*207))
= 0,196842
Base plate required thickness (empty, corroded + Seismic)
Mx = 0,0054*207*15,86672 = 279,1 lbf
My = -0,4507*207*3,6252 = -1.227,2 lbf
tr = (6*Mmax / Sp)0,5
= (6*1.227,21 / 20.000)0,5
= 0,6068 in
Base plate bolt load (Jawad & Farr eq. 12.13, empty, corroded + Seismic)
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5

= (3,91*6.990,42 / (36.000*(2*3,625 / 4+4 / (2*1,875)-1,625*(2 / 4+1 / (2*1,875)))))0,5
= 0,6818 in
159/181
= 1,5*6.990,42*3,625 / (2*π*0,3752*5,5)
= 7.821,64 psi
Anchor bolt load (empty, new + Seismic)
P = -W / N + 48 * M / (N*BC)
= -17.429,57 / 8 + 48 * 114.559,2 / (8*52,5)
= 10.913,78 lbf
Support calculations (Jawad & Farr chapter 12, empty, new + Seismic)

Ec = 57.000*Sqr(3.000) = 3.122.019 psi
n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (π*d)
= (8*0,89) / (π*50)
= 0,0453 in
From table 12.4 for k = 0,197635:
K1 = 2,666, K2 = 1,2105
L1 = 15,12, L2 = 30,9082, L3 = 7,8554
T = (12*M - W *(L1 + L3)) / (L2 + L3)

= (12*114.559,2 - 17.429,57 *(15,12 + 7,8554)) / (30,9082 + 7,8554)
= 25.133,29 lbf
fs = T / (ts * (d / 2) * K1)
= 25.133,29 / (0,0453 * (50 / 2) * 2,666)
= 8.319 psi
= 25.133,29 + 17.429,57 + 0
= 42.562,87 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)

= 42.562,87 / (((6 - 0,0453) + 9,2889*0,0453)*(50 / 2)*1,2105)
160/181
= 221 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 8.319 / (9,2889*221))
= 0,197635
Base plate required thickness (empty, new + Seismic)
Mx = 0,0054*221*15,86672 = 297,1 lbf
My = -0,4507*221*3,6252 = -1.306,4 lbf
tr = (6*Mmax / Sp)0,5
= (6*1.306,38 / 20.000)0,5
= 0,626 in
Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Seismic)
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5

= (3,91*7.404,13 / (36.000*(2*3,625 / 4+4 / (2*1,875)-1,625*(2 / 4+1 / (2*1,875)))))0,5
= 0,7017 in
= 1,5*7.404,13*3,625 / (2*π*0,3752*5,5)
= 8.284,54 psi
161/181
Wind Code
ASCE
Building Code:
7-05
Elevation of base above grade: 0,0000 ft
Increase effective outer diameter by: 0,0000 ft
Wind Force Coefficient Cf: 0,8000
85,0000
Basic Wind Speed:, V:
mph
Importance Factor:, I: 1,0000
Exposure category: D
Wind Directionality Factor, Kd: 0,9500
Topographic Factor, Kzt: 1,0000
Enforce min. loading of 10 psf: Yes
Vessel Characteristics
Vessel height, h: 24,9842 ft
Vessel Minimum Diameter, b
Operating, Corroded: 4,0000 ft
Empty, Corroded: 4,0000 ft
Fundamental Frequency, n1
Operating, Corroded: 7,1565 Hz
Empty, Corroded: 7,3549 Hz
Damping coefficient, β
Operating, Corroded: 0,0250
Empty, Corroded: 0,0200
Table Lookup Values
2.4.1 Basic Load Combinations for Allowable Stress Design

The following load combinations are considered in accordance with ASCE section 2.4.1:
5. D + P + Ps + W
7. 0.6D + P + Ps + W
Where
D = Dead load
P = Internal or external pressure load
Ps = Static head load
W = Wind load
Wind Deflection Reports:
Operating, Corroded
Empty, Corroded
Wind Pressure Calculations
162/181
Wind Deflection Report: Operating, Corroded
Elevation of Elastic Platform Total wind bending

Effective OD Inertia Deflection
Component bottom above modulus wind shear at shear at moment at
(ft) I (ft4) at top (in)
base (in) E (106 psi) Bottom (lbf) Bottom (lbf) Bottom (lbf-ft)

295,56 4,96 28,8 29,67 0 25 4 0,0282
COVER
Cylinder #1 (top) 80 4,00 29,0 0,5155 827 1.829 23.090 0,0276
Support Skirt #1 0 4,06 29,0 0,804 1.564 2.920 43.096 0,0027
Cylinder #1 (bottom) 80 4,06 29,0 0,5155 0 0 2.549 0,0028
Transition #1 78 2,36 29,0 * 0 0 2.549 0,0055
Cylinder #2 35,7887 0,72 29,0 0,002235 0 0 0 0,0063
ASME B16.5/16.47 Blind on Flange #37 23,9147 1,13 28,8 0,07863 0 0 0 0,0064
*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Empty, Corroded
Elevation of Elastic Platform Total wind bending

Effective OD Inertia Deflection
Component bottom above modulus wind shear at shear at moment at
(ft) I (ft4) at top (in)
base (in) E (106 psi) Bottom (lbf) Bottom (lbf) Bottom (lbf-ft)

295,56 4,96 29,2 29,67 0 25 4 0,0278
COVER
Cylinder #1 (top) 80 4,00 29,4 0,5155 827 1.829 23.090 0,0272
Support Skirt #1 0 4,06 29,4 0,804 1.564 2.920 43.096 0,0027
Cylinder #1 (bottom) 80 4,06 29,4 0,5155 0 0 2.549 0,0028
Transition #1 78 2,36 29,4 * 0 0 2.549 0,0055
Cylinder #2 35,7887 0,72 29,4 0,002235 0 0 0 0,0062
ASME B16.5/16.47 Blind on Flange #37 23,9147 1,13 29,2 0,07863 0 0 0 0,0063
Wind Pressure (WP) Calculations
Gust Factor (G¯) Calculations
Kz = 2,01 * (Z/Zg)2/α
= 2,01 * (Z/700,0000)0,1739
qz = 0,00256 * Kz * Kzt * Kd * V2 * I
= 0,00256 * Kz * 1,0000 * 0,9500 * 85,00002 * 1,0000
= 17,5712 * Kz
WP = qz * G * Cf (Minimum 10 lb/ft2)
= qz * G * 0,8000 (Minimum 10 lb/ft2)
163/181
Design Wind Pressures
WP: Hydrotest WP: Hydrotest WP:

Height Z qz WP: Operating WP: Empty
Kz New Corroded Vacuum
(') (psf) (psf) (psf)
(psf) (psf) (psf)
15,0 1,0302 18,10 13,10 13,10 N.A. N.A. N.A.
20,0 1,0831 19,03 13,77 13,77 N.A. N.A. N.A.
25,0 1,1259 19,78 14,32 14,32 N.A. N.A. N.A.
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
Gust Factor Calculations: Operating, Corroded
Vessel is considered a rigid structure as n1 = 7,1565 Hz ≥ 1 Hz.
z¯ = max ( 0,60 * h , zmin )

= max ( 0,60 * 24,9842 , 7,0000 )
= 14,9905
Iz¯ = c * (33 / z¯)1/6
= 0,1500 * (33 / 14,9905)1/6
= 0,1711
Lz¯ = l * (z¯ / 33)ep
= 650,0000 * (14,9905 / 33)0,1250
= 588,9469
Q = Sqr(1 / (1 + 0,63 * ((b + h) / Lz¯)0,63))
= Sqr(1 / (1 + 0,63 * ((4,0000 + 24,9842) / 588,9469)0,63))
= 0,9559
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3,40* 0,1711 * 0,9559) / (1 + 1.7 * 3,40 * 0,1711)
= 0,9047
Gust Factor Calculations: Empty, Corroded
Vessel is considered a rigid structure as n1 = 7,3549 Hz ≥ 1 Hz.
z¯ = max ( 0,60 * h , zmin )

= max ( 0,60 * 24,9842 , 7,0000 )
= 14,9905
Iz¯ = c * (33 / z¯)1/6
= 0,1500 * (33 / 14,9905)1/6
= 0,1711
Lz¯ = l * (z¯ / 33)ep
= 650,0000 * (14,9905 / 33)0,1250
164/181
= 588,9469
Q = Sqr(1 / (1 + 0,63 * ((b + h) / Lz¯)0,63))
= Sqr(1 / (1 + 0,63 * ((4,0000 + 24,9842) / 588,9469)0,63))
= 0,9559
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3,40* 0,1711 * 0,9559) / (1 + 1.7 * 3,40 * 0,1711)
= 0,9047
Table Lookup Values
α = 11,5000, zg = 700,0000 ft [Table 6-2, page 78]

c = 0,1500, l = 650,0000, ep = 0,1250 [Table 6-2, page 78]
a¯ = 0,1111, b¯ = 0,8000 [Table 6-2, page 78]
zmin = 7,0000 ft [Table 6-2, page 78]
gQ = 3,40 [6.5.8.1 page 26]
gv = 3,40 [6.5.8.1 page 26]
165/181
Seismic Code
Method of seismic analysis: User-defined

Base Shear Multiplier 0,3000
Portion at Top 0,1000
Vertical Accelerations Considered: No
Vessel Characteristics
Vessel height: 24,9842 ft

Vessel Weight:
Operating, Corroded: 24.015 lb
Empty, Corroded: 16.155 lb
Period of Vibration Calculation
Fundamental Period, T:
Operating, Corroded: 0,140 sec (f = 7,2 Hz)
Empty, Corroded: 0,136 sec (f = 7,4 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and

yi is its deflection when the system is treated as a cantilever beam.
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Base Shear Calculations
166/181
Seismic Shear Report: Operating, Corroded
Bending
Elevation of bottom Elastic modulus E Inertia I Seismic shear at Moment at
Component
above base (in) (106 psi) (ft4) Bottom (lbf) Bottom
(lbf-ft)
ASME B16.5/16.47 Blind on TOP COVER 295,56 28,8 29,6697 2.267 530
Cylinder #1 (top) 80 29,0 0,5155 6.769 93.383
Support Skirt #1 0 29,0 0,804 7.205 143.084
Cylinder #1 (bottom) 80 29,0 0,5155 260 3.011
Transition #1 78 29,0 * 242 2.969
Cylinder #2 35,7887 29,0 0,0022 38 33
ASME B16.5/16.47 Blind on Flange #37 23,9147 28,8 0,0786 21 1

Seismic Shear Report: Empty, Corroded
Bending
Elevation of bottom Elastic modulus E Inertia I Seismic shear at Moment at
Component
above base (in) (106 psi) (ft4) Bottom (lbf) Bottom
(lbf-ft)
ASME B16.5/16.47 Blind on TOP COVER 295,56 29,2 29,6697 1.827 410
Cylinder #1 (top) 80 29,4 0,5155 4.616 73.356
Support Skirt #1 0 29,4 0,804 4.847 107.639
Cylinder #1 (bottom) 80 29,4 0,5155 78 2.764
Transition #1 78 29,4 * 76 2.751
Cylinder #2 35,7887 29,4 0,0022 30 27
ASME B16.5/16.47 Blind on Flange #37 23,9147 29,2 0,0786 18 1
Base Shear Calculations
Operating, Corroded
Empty, Corroded
Base Shear Calculations: Operating, Corroded
V = Base Shear Multiplier * W

= 0,3000 * 24.015,2480
= 7.204,57 lb
Base Shear Calculations: Empty, Corroded
V = Base Shear Multiplier * W

= 0,3000 * 16.155,1279
= 4.846,54 lb
167/181
Platform/Ladder #1
Distance from platform base to datum: 43,3071"

Platform attached to: Support Skirt #1
Platform start angle: 103,00 degrees
Platform end angle: 283,00 degrees
Platform shell clearance: Lc = 5,5"
Platform width: W = 45,748" (3,81 ft)
Platform projected length: L = 102,4961" (8,54 ft)
Platform wind force coefficient: Cf = 2,00
Floor grating unit weight: 10,00 psf

Floor grating area: 7581,18 in^2 (52,65 ft^2)
Railing height: h = 44,3" (3,69 ft)
Railing length: 329,07" (27,42 ft)
Railing unit weight: 12,00 lb/ft
Distance from ladder start to datum: -35,7874"

Ladder angle: 90,00 degrees
Ladder unit weight: 18,00 lb/ft
Ladder length: 79,0945" (6,59 ft)
Platform & railing weight: 855,54 lb

Ladder weight: 118,64 lb
Total weight: 974,19 lb
Included in vessel lift weight: No

Present when vessel is empty: Yes
Present during hydrotest: Yes
Platform Wind Shear Calculation
Method and assumptions taken from Wind Loads and Anchor Bolt Design for Petrochemical Facilities, ASCE, 1997.
Platform depth: Hp = 6"

Railing effective height: Hr = 9,6"
Angle subtended by ends of platform: Angle = 180,00°
Length from vessel center line to platform outer edge: R = 75,623"
Platform projected length: Le P = 2*R*sin( Angle / 2 )
= 2*75,623*sin( 180,00 / 2 )
= 151,2461"
Front Railing projected length: Le FR = Le P
= 151,2461"
Rear Railing projected length: Le RR = W*sin( Angle / 2 )*2
= 45,748*sin(180,00 / 2)*2
= 91,4961"
Platform projected area: Ae P = Hp * Le P
168/181
= 6 * 151,2461
= 907,4764 in2
Front Railing projected area: Ae FR = Hr * Le FR
= 9,6 * 151,2461
= 1.451,9623 in2
Rear Railing projected area: Ae RR = Hr * Le RR
= 9,6 * 91,4961
= 878,3622 in2
Total projected area: Ae = Ae P + Ae FR + Ae RR
= 907,4764 + 1.451,9623 + 878,3622
= 3.237,8009 in2
Local wind pressure: Pw = (qz*G¯) = 16,38 psf
Wind shear: Vp = Pw * Cf * Ae
= (16,38 / 144) * 2,00 * 3.237,8009
= 736,48 lbf
169/181
Platform/Ladder #2
Distance from platform base to datum: 222,9134"

Platform attached to: Cylinder #1
Platform start angle: 104,00 degrees
Platform end angle: 76,00 degrees
Platform shell clearance: Lc = 5,5"
Platform width: W = 45,748" (3,81 ft)
Platform projected length: L = 102,4961" (8,54 ft)
Platform wind force coefficient: Cf = 2,00
Floor grating unit weight: 10,00 psf

Floor grating area: 13883,65 in^2 (96,41 ft^2)
Railing height: h = 44,3" (3,69 ft)
Railing length: 527,52" (43,96 ft)
Railing unit weight: 12,00 lb/ft
Distance from ladder start to datum: -35,7874"

Ladder angle: 90,00 degrees
Ladder unit weight: 18,00 lb/ft
Ladder length: 258,7008" (21,56 ft)
Platform & railing weight: 1491,66 lb

Ladder weight: 388,05 lb
Total weight: 1879,71 lb
Included in vessel lift weight: No

Present when vessel is empty: Yes
Present during hydrotest: Yes
Platform Wind Shear Calculation
Method and assumptions taken from Wind Loads and Anchor Bolt Design for Petrochemical Facilities, ASCE, 1997.
Platform depth: Hp = 6"

Railing effective height: Hr = 9,6"
Angle subtended by ends of platform: Angle = 332,00°
Length from vessel center line to platform outer edge: R = 75,248"
Platform projected length: Le P = 2*R
= 2 * 75,248
= 150,4961"
Front Railing projected length: Le FR = Le P
= 150,4961"
Le FR - 2*R*sin((360 - angle) /
Rear Railing projected length: Le RR =
2)
150,4961 - 2*75,248*sin((360 -
=
332,00) / 2)
170/181
= 114,0878"
Platform projected area: Ae P = Hp * Le P
= 6 * 150,4961
= 902,9764 in2
Front Railing projected area: Ae FR = Hr * Le FR
= 9,6 * 150,4961
= 1.444,7623 in2
Rear Railing projected area: Ae RR = Hr * Le RR
= 9,6 * 114,0878
= 1.095,2427 in2
Total projected area: Ae = Ae P + Ae FR + Ae RR
902,9764 + 1.444,7623 +
=
1.095,2427
= 3.442,9813 in2
Local wind pressure: Pw = (qz*G¯) = 17,3 psf
Wind shear: Vp = Pw * Cf * Ae
(17,3 / 144) * 2,00 *
=
3.442,9813
= 827,35 lbf
171/181
Clip #1 TOP DAVIT
Geometry
Height(radial): 14,0157" Pad Thickness: 0,375"

Width (circumferential): 17,7165" Pad Width: 20,2362"
Length 22,7559" Pad Length: 23,2559"
Located on: Cylinder #1 (129,5669" from bottom end)
Location Angle: 0,00°
Applied Loads

Circumferential moment: Mc = 69.211 lbf-in
Circumferential shear: Vc = 0 lbf
Longitudinal moment: ML = 0 lbf-in
Longitudinal shear: VL = 3.894 lbf
172/181
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm / t = 23,875 / 0,625 = 38,2
C1 = 9,1083, C2 = 11,628 in
Local circumferential pressure stress = P*Ri / t =9.500 psi
Local longitudinal pressure stress = P*Ri / (2*t) =4.750 psi

Maximum local primary membrane stress (PL) = 9.953 psi

Stresses at the lug edge per WRC Bulletin 107

3C* 1,0155 0,4908 0 0 0 0 0 0 0 0
4C* 2,8738 0,456 0 0 0 0 0 0 0 0
1C 0,0615 0,4161 0 0 0 0 0 0 0 0
2C-1 0,0101 0,4161 0 0 0 0 0 0 0 0
3A* 1,0835 0,4139 0 0 0 0 -453 -453 453 453
1A 0,0628 0,4593 0 0 0 0 -6.088 6.088 6.088 -6.088
3B* 1,6991 0,449 0 0 0 0 0 0 0 0
1B-1 0,0102 0,441 0 0 0 0 0 0 0 0
Pressure stress* 9.500 9.500 9.500 9.500 9.500 9.500 9.500 9.500
Total circumferential stress 9.500 9.500 9.500 9.500 2.959 15.135 16.041 3.865
Primary membrane
9.500 9.500 9.500 9.500 9.047 9.047 9.953 9.953
3C* 1,1524 0,456 0 0 0 0 0 0 0 0
4C* 2,6027 0,4908 0 0 0 0 0 0 0 0
1C-1 0,0203 0,4622 0 0 0 0 0 0 0 0
2C 0,03 0,4622 0 0 0 0 0 0 0 0
4A* 3,7437 0,4139 0 0 0 0 -1.614 -1.614 1.614 1.614
2A 0,0264 0,5077 0 0 0 0 -2.315 2.315 2.315 -2.315
4B* 0,9945 0,449 0 0 0 0 0 0 0 0
2B-1 0,0178 0,486 0 0 0 0 0 0 0 0
Pressure stress* 4.750 4.750 4.750 4.750 4.750 4.750 4.750 4.750
Total longitudinal stress 4.750 4.750 4.750 4.750 821 5.451 8.679 4.049
Primary membrane
4.750 4.750 4.750 4.750 3.136 3.136 6.364 6.364
Shear from M t 0 0 0 0 0 0 0 0
Circ shear from V c 0 0 0 0 0 0 0 0
Total Shear stress 0 0 0 0 -134 -134 134 134
173/181
Combined stress (P L+Pb+Q) 9.500 9.500 9.500 9.500 2.967 15.137 16.043 4.120
174/181
Rm / t = 23,875 / 0,25 = 95,5
C1 = 10,3681, C2 = 11,878 in



3C* 1,1119 0,5026 0 0 0 0 0 0 0 0
4C* 4,2751 0,4806 0 0 0 0 0 0 0 0
1C 0,0614 0,4554 0 0 0 0 0 0 0 0
2C-1 0,0029 0,4554 0 0 0 0 0 0 0 0
3A* 1,447 0,4544 0 0 0 0 -1.334 -1.334 1.334 1.334
1A 0,0522 0,4847 0 0 0 0 -29.972 29.972 29.972 -29.972
3B* 2,3378 0,4755 0 0 0 0 0 0 0 0
1B-1 0,0043 0,4606 0 0 0 0 0 0 0 0
Pressure stress* 9.500 9.500 9.500 9.500 9.500 9.500 9.500 9.500
Total circumferential stress 9.500 9.500 9.500 9.500 -21.806 38.138 40.806 -19.138
Primary membrane
9.500 9.500 9.500 9.500 8.166 8.166 10.834 10.834
3C* 1,1974 0,4806 0 0 0 0 0 0 0 0
4C* 4,01 0,5026 0 0 0 0 0 0 0 0
1C-1 0,0056 0,4845 0 0 0 0 0 0 0 0
2C 0,03 0,4845 0 0 0 0 0 0 0 0
4A* 7,3682 0,4544 0 0 0 0 -7.088 -7.088 7.088 7.088
2A 0,0203 0,5201 0 0 0 0 -10.863 10.863 10.863 -10.863
4B* 1,1651 0,4755 0 0 0 0 0 0 0 0
2B-1 0,0103 0,5015 0 0 0 0 0 0 0 0
Pressure stress* 4.750 4.750 4.750 4.750 4.750 4.750 4.750 4.750
Total longitudinal stress 4.750 4.750 4.750 4.750 -13.201 8.525 22.701 975
Primary membrane
4.750 4.750 4.750 4.750 -2.338 -2.338 11.838 11.838
Shear from M t 0 0 0 0 0 0 0 0
175/181
Combined stress (P L+Pb+Q) 9.500 9.500 9.500 9.500 -21.818 38.142 40.812 20.124
176/181
Clip #2 TOP DAVIT
Geometry
Height(radial): 14,0157" Pad Thickness: 0,375"

Width (circumferential): 17,7165" Pad Width: 20,2362"
Length 22,7559" Pad Length: 23,2559"
Located on: Cylinder #1 (184,6063" from bottom end)
Location Angle: 0,00°
Applied Loads

Circumferential moment: Mc = 69.211 lbf-in
Circumferential shear: Vc = 0 lbf
Longitudinal moment: ML = 0 lbf-in
Longitudinal shear: VL = 3.894 lbf
177/181
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm / t = 23,875 / 0,625 = 38,2
C1 = 9,1083, C2 = 11,628 in


Stresses at the lug edge per WRC Bulletin 107

3C* 1,0155 0,4908 0 0 0 0 0 0 0 0
4C* 2,8738 0,456 0 0 0 0 0 0 0 0
1C 0,0615 0,4161 0 0 0 0 0 0 0 0
2C-1 0,0101 0,4161 0 0 0 0 0 0 0 0
3A* 1,0835 0,4139 0 0 0 0 -453 -453 453 453
1A 0,0628 0,4593 0 0 0 0 -6.088 6.088 6.088 -6.088
3B* 1,6991 0,449 0 0 0 0 0 0 0 0
1B-1 0,0102 0,441 0 0 0 0 0 0 0 0
Pressure stress* 9.500 9.500 9.500 9.500 9.500 9.500 9.500 9.500
Total circumferential stress 9.500 9.500 9.500 9.500 2.959 15.135 16.041 3.865
Primary membrane
9.500 9.500 9.500 9.500 9.047 9.047 9.953 9.953
3C* 1,1524 0,456 0 0 0 0 0 0 0 0
4C* 2,6027 0,4908 0 0 0 0 0 0 0 0
1C-1 0,0203 0,4622 0 0 0 0 0 0 0 0
2C 0,03 0,4622 0 0 0 0 0 0 0 0
4A* 3,7437 0,4139 0 0 0 0 -1.614 -1.614 1.614 1.614
2A 0,0264 0,5077 0 0 0 0 -2.315 2.315 2.315 -2.315
4B* 0,9945 0,449 0 0 0 0 0 0 0 0
2B-1 0,0178 0,486 0 0 0 0 0 0 0 0
Pressure stress* 4.750 4.750 4.750 4.750 4.750 4.750 4.750 4.750
Total longitudinal stress 4.750 4.750 4.750 4.750 821 5.451 8.679 4.049
Primary membrane
4.750 4.750 4.750 4.750 3.136 3.136 6.364 6.364
Shear from M t 0 0 0 0 0 0 0 0
178/181
Combined stress (P L+Pb+Q) 9.500 9.500 9.500 9.500 2.967 15.137 16.043 4.120
179/181
Rm / t = 23,875 / 0,25 = 95,5
C1 = 10,3681, C2 = 11,878 in



3C* 1,1119 0,5026 0 0 0 0 0 0 0 0
4C* 4,2751 0,4806 0 0 0 0 0 0 0 0
1C 0,0614 0,4554 0 0 0 0 0 0 0 0
2C-1 0,0029 0,4554 0 0 0 0 0 0 0 0
3A* 1,447 0,4544 0 0 0 0 -1.334 -1.334 1.334 1.334
1A 0,0522 0,4847 0 0 0 0 -29.972 29.972 29.972 -29.972
3B* 2,3378 0,4755 0 0 0 0 0 0 0 0
1B-1 0,0043 0,4606 0 0 0 0 0 0 0 0
Pressure stress* 9.500 9.500 9.500 9.500 9.500 9.500 9.500 9.500
Total circumferential stress 9.500 9.500 9.500 9.500 -21.806 38.138 40.806 -19.138
Primary membrane
9.500 9.500 9.500 9.500 8.166 8.166 10.834 10.834
3C* 1,1974 0,4806 0 0 0 0 0 0 0 0
4C* 4,01 0,5026 0 0 0 0 0 0 0 0
1C-1 0,0056 0,4845 0 0 0 0 0 0 0 0
2C 0,03 0,4845 0 0 0 0 0 0 0 0
4A* 7,3682 0,4544 0 0 0 0 -7.088 -7.088 7.088 7.088
2A 0,0203 0,5201 0 0 0 0 -10.863 10.863 10.863 -10.863
4B* 1,1651 0,4755 0 0 0 0 0 0 0 0
2B-1 0,0103 0,5015 0 0 0 0 0 0 0 0
Pressure stress* 4.750 4.750 4.750 4.750 4.750 4.750 4.750 4.750
Total longitudinal stress 4.750 4.750 4.750 4.750 -13.201 8.525 22.701 975
Primary membrane
4.750 4.750 4.750 4.750 -2.338 -2.338 11.838 11.838
Shear from M t 0 0 0 0 0 0 0 0
180/181
Combined stress (P L+Pb+Q) 9.500 9.500 9.500 9.500 -21.818 38.142 40.812 20.124
181/181
Codeware, Inc.
COMPRESS Pressure Vessel Design Calculations
You can edit this page by selecting Cover Page settings... in the report menu.
Table Of Contents
1. Deficiencies Summary
2. Settings Summary
3. Pressure Summary
4. Nozzle Schedule
5. Nozzle Summary
6. Thickness Summary
7. Bolted Cover #3
8. GAS TO SCRUBBER (F)
9. 3601 (PDIT1)
10. 3601 (LIT1)
1/30
Deficiencies Summary
No deficiencies found.
2/30
Settings Summary
COMPRESS 2012 Build 7200
Units: U.S. Customary
Datum Line Location: 0,00" from bottom seam
Design
Design or Rating: Get Thickness from Pressure

Minimum thickness: 0,0625" per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1,20
Skirt/legs stress increase: 1,0
Minimum nozzle projection: 1"
Juncture calculations for α > 30 only: Yes
Preheat P-No 1 Materials > 1,25&#34 and <= 1,50" thick: No
UG-37(a) shell tr calculation considers longitudinal stress: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
1,3 times vessel

Shop Hydrotest Pressure:
MAWP
Test liquid specific gravity: 1,00
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116(e) Radiography: RT1

UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547: No

No UCS-66.1 MDMT reduction: No
No UCS-68(c) MDMT reduction: No
Disallow UG-20(f) exemptions: No
3/30
UG-22 Loadings
UG-22(a) Internal or External Design Pressure : Yes

UG-22(b) Weight of the vessel and normal contents under operating or test conditions: No
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: No
UG-22(f) Wind reactions: No
UG-22(f) Seismic reactions: No
UG-22(j) Test pressure and coincident static head acting during the test: No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
4/30
Pressure Summary
Pressure Summary for Chamber bounded by Bolted Cover #3 and Bolted Cover #3
P T T
MAWP MAP MAEP e MDMT MDMT Impact
Identifier Design Design external
( psi) ( psi) ( psi) ( °F) Exemption Tested
( psi) ( °F) ( °F)
Bolted Cover #3 100 100 324,66 344,93 N/A 100 -55 Note 1 No
Cylinder #1 100 150 209,21 314,47 22,64 150 -20 Note 2 No
Flange #6 100 100 318,62 328,85 N/A 100 -55 Note 3 No
Flange #6 - Flange Hub 100 100 314,47 420,17 N/A 100 -55 Note 4 No
GAS TO SCRUBBER (F) 100 100 285 285 N/A 100 -46,6 Note 5 No
3601 (LIT1) 100 100 285 285 N/A 100 -46,6 Note 5 No
3601 (PDIT1) 100 100 285 285 N/A 100 -46,6 Note 5 No
Chamber design MDMT is -20 °F

Chamber rated MDMT is -20 °F @ 209,21 psi
Chamber MAWP hot & corroded is 209,21 psi @ 100 °F
Chamber MAP cold & new is 285 psi @ 50 °F
This pressure chamber is not designed for external pressure.
Notes for MDMT Rating:
Note # Exemption Details
Bolted cover impact test exemption temperature from Fig UCS-66 Curve D = -28,48 °F
2. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 0,375 in
UCS-66(b)(1)(b) has been applied.

Flange impact test exemption temperature from Fig UCS-66 Curve D = -55 °F
3. Fig UCS-66.1 MDMT reduction = 36,4 °F, (coincident ratio = 0,6362) Bolts rated MDMT per Fig UCS-66 note (c) = -55 °F
Material impact test exemption temperature from Fig UCS-66 Curve D = -55 °F
5. Flange rating governs: UCS-66(b)(1)(b)
Design notes are available on the Settings Summary page.
5/30
Nozzle Schedule
Nozzle Materials
Service Size
mark
Nozzle Impact Norm Fine Grain Pad Impact Norm Fine Grain Flange
F GAS TO SCRUBBER 2,00 IDx0,53 SA-105 No No No N/A N/A N/A N/A LWN A105 Class 150
LIT1 3601 2,00 IDx0,53 SA-105 No No No N/A N/A N/A N/A LWN A105 Class 150
PDIT1 3601 1,50 IDx0,56 SA-105 No No No N/A N/A N/A N/A LWN A105 Class 150
6/30
Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width t
pad
(in) (in) (in) (in) (in)
F 3,06 0,53 0,189 Yes Yes 4,19* N/A N/A N/A 0 Exempt
LIT1 3,06 0,53 0,189 Yes Yes 4,19* N/A N/A N/A 0 Exempt
PDIT1 2,62 0,56 0,1776 Yes Yes 4,19* N/A N/A N/A 0 Exempt
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
7/30
Thickness Summary
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (in) (in) (in) (in) (in) E
Bolted Cover #3 SA-516 70 59,5 OD 4,19 4,19* 2,7256 0,125 1,00 Internal
Cylinder #1 SA-516 70 47,25 ID 96 0,375 0,3368 0,125 1,00 External
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
8/30
Bolted Cover #3
Component: Bolted Cover

Attached to: Flange #6
Bolted cover impact test exemption temperature from Fig UCS-66 Curve D = -28,48 °F
UCS-66 governing thickness = 1,0475 in.
Static liquid head:
(SG = 1, Hs = 47,125", Horizontal test

Pth = 1,7 psi
head)
Corrosion allowance: Inner C = 0,125" Outer C = 0"

Rated MDMT = -55 °F Material is normalized
Radiography: Category A joints - Seamless No RT
Estimated weight: New = 3.273,2 lb corr = 3.175,6 lb
Head diameter, d = 49,2928"

Cover thickness, t = 4,19"
Design thickness, (at 100 °F) UG-34 (c)(2), flange operating
t = d*Sqr(C*P / (S*E) + 1,9*W*hG / (S*E*d3)) + Corrosion

= 49,2928*Sqr(0,3*100 / (20.000*1) + 1,9*223.575,74*3,3536 / (20.000*1*49,29283)) + 0,125
= 2,381 in
Design thickness, (at 50 °F) UG-34 (c)(2), gasket seating
t = d*Sqr(1,9*W*hG / (S*E*d3)) + Corrosion

= 49,2928*Sqr(1,9*1.046.399,95*3,3536 / (20.000*1*49,29283)) + 0,125
= 2,7256 in
Maximum allowable working pressure, (at 100 °F )
P = (S*E / C)*((t / d)2 - (1,9*W*hG / (S*E*d3))) - Ps

= (20.000*1 / 0,3)*((4,065 / 49,2928)2 - (1,9*725.862,19*3,3536 / (20.000*1*49,29283))) - 0
= 324,66 psi
Maximum allowable pressure, (At 50 °F )
P = (S*E / C)*((t / d)2 - (1,9*W*hG / (S*E*d3)))

= (20.000*1 / 0,3)*((4,19 / 49,2928)2 - (1,9*771.189,77*3,3536 / (20.000*1*49,29283)))
= 344,93 psi
9/30
GAS TO SCRUBBER (F)
tw(lower) = 0 in
Leg41 = 0,375 in
Located on: Bolted Cover #3

Flange rated MDMT: -46,6°F
(UCS-66(b)(1)(b))
ASME B16.5-2009 flange rating MAWP: 285 psi @ 100°F
PWHT performed: No
Nozzle corrosion allowance: 0 in
Distance to head center, R: 0 in
10/30
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 100 °F
(in)
The nozzle
passes UG-45
A A A

0,189 0,53

per UW-15(b)(2)


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2, 1 + (0,53 - 0) + (4,19 - 0,125))
= 5,595 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,19 - 0,125), 2,5*(0,53 - 0) + 0)
= 1,325 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*1 / (20.000*1 - 0,6*285)
= 0,0144 in
11/30
Required thickness tr from UG-34
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
W = 0,785*G2*P + 2*b*3,14*G*m*P
= 0,785*49,29282*285 + 2*0,3536*3,14*49,2928*3*285
= 637.190,85 lbf
tr = d*Sqr(C*P / (S*E) + 1,9*W*hg / (S*E*d3))

49,2928*Sqr(0,3*285 / (20.000*1) + 1,9*637.190,85*3,3536 /
=
(20.000*1*49,29283))
= 3,8086 in
Gasket seating
tr = d*Sqr(1,9*W*hG / (S*E*d3))
= 49,2928*Sqr(1,9*1.091.345,41*3,3536 / (20.000*1*49,29283))
= 2,6559 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a).

= 285*1 / (20.000*1 - 0,6*285) + 0
= 0,0144 in

= max[ 0,0144 , 0 ]
= 0,0144 in
tb1 = 3,9336 in

= max[ 3,9336 , 0,0625 ]
= 3,9336 in

= min[ 0,189 , 3,9336 ]
= 0,189 in
12/30
= max[ 0,0144 , 0,189 ]
= 0,189 in
13/30
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 50 °F
(in)
The nozzle
passes UG-45
A A A

0,189 0,53

per UW-15(b)(2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2, 1 + (0,53 - 0) + (4,19 - 0))
= 5,72 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,19 - 0), 2,5*(0,53 - 0) + 0)
= 1,325 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*1 / (20.000*1 - 0,6*285)
= 0,0144 in
14/30
flange.
W = 0,785*G2*P + 2*b*3,14*G*m*P
= 0,785*49,29282*285 + 2*0,3536*3,14*49,2928*3*285
= 637.190,85 lbf

49,2928*Sqr(0,3*285 / (20.000*1) + 1,9*637.190,85*3,3536 /
=
(20.000*1*49,29283))
= 3,8086 in
Gasket seating
tr = d*Sqr(1,9*W*hG / (S*E*d3))
= 49,2928*Sqr(1,9*1.091.345,41*3,3536 / (20.000*1*49,29283))
= 2,6559 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*1 / (20.000*1 - 0,6*285) + 0
= 0,0144 in

= max[ 0,0144 , 0 ]
= 0,0144 in
tb1 = 3,8086 in

= max[ 3,8086 , 0,0625 ]
= 3,8086 in

= min[ 0,189 , 3,8086 ]
= 0,189 in
15/30
= max[ 0,0144 , 0,189 ]
= 0,189 in
16/30
3601 (PDIT1)
tw(lower) = 0 in
Leg41 = 0,375 in

(UCS-66(b)(1)(b))
PWHT performed: No
Distance to head center, R: 7,4803 in
17/30
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 100 °F
(in)
The nozzle
passes UG-45
A A A

0,1776 0,56

per UW-15(b)(2)


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,5, 0,75 + (0,56 - 0) + (4,19 - 0,125))
= 5,375 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,19 - 0,125), 2,5*(0,56 - 0) + 0)
= 1,4 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*0,75 / (20.000*1 - 0,6*285)
= 0,0108 in
18/30
flange.
W = 0,785*G2*P + 2*b*3,14*G*m*P
= 0,785*49,29282*285 + 2*0,3536*3,14*49,2928*3*285
= 637.190,85 lbf

49,2928*Sqr(0,3*285 / (20.000*1) + 1,9*637.190,85*3,3536 /
=
(20.000*1*49,29283))
= 3,8086 in
Gasket seating
tr = d*Sqr(1,9*W*hG / (S*E*d3))
= 49,2928*Sqr(1,9*1.091.345,41*3,3536 / (20.000*1*49,29283))
= 2,6559 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*0,75 / (20.000*1 - 0,6*285) + 0
= 0,0108 in

= max[ 0,0108 , 0 ]
= 0,0108 in
tb1 = 3,9336 in

= max[ 3,9336 , 0,0625 ]
= 3,9336 in

= min[ 0,1776 , 3,9336 ]
= 0,1776 in
19/30
= max[ 0,0108 , 0,1776 ]
= 0,1776 in
20/30
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 50 °F
(in)
The nozzle
passes UG-45
A A A

0,1776 0,56

per UW-15(b)(2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1,5, 0,75 + (0,56 - 0) + (4,19 - 0))
= 5,5 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,19 - 0), 2,5*(0,56 - 0) + 0)
= 1,4 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*0,75 / (20.000*1 - 0,6*285)
= 0,0108 in
21/30
flange.
W = 0,785*G2*P + 2*b*3,14*G*m*P
= 0,785*49,29282*285 + 2*0,3536*3,14*49,2928*3*285
= 637.190,85 lbf

49,2928*Sqr(0,3*285 / (20.000*1) + 1,9*637.190,85*3,3536 /
=
(20.000*1*49,29283))
= 3,8086 in
Gasket seating
tr = d*Sqr(1,9*W*hG / (S*E*d3))
= 49,2928*Sqr(1,9*1.091.345,41*3,3536 / (20.000*1*49,29283))
= 2,6559 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*0,75 / (20.000*1 - 0,6*285) + 0
= 0,0108 in

= max[ 0,0108 , 0 ]
= 0,0108 in
tb1 = 3,8086 in

= max[ 3,8086 , 0,0625 ]
= 3,8086 in

= min[ 0,1776 , 3,8086 ]
= 0,1776 in
22/30
= max[ 0,0108 , 0,1776 ]
= 0,1776 in
23/30
3601 (LIT1)
tw(lower) = 0 in
Leg41 = 0,375 in

(UCS-66(b)(1)(b))
PWHT performed: No
Distance to head center, R: 11,811 in
24/30
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 100 °F
(in)
The nozzle
passes UG-45
A A A

0,189 0,53

per UW-15(b)(2)


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2, 1 + (0,53 - 0) + (4,19 - 0,125))
= 5,595 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,19 - 0,125), 2,5*(0,53 - 0) + 0)
= 1,325 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*1 / (20.000*1 - 0,6*285)
= 0,0144 in
25/30
flange.
W = 0,785*G2*P + 2*b*3,14*G*m*P
= 0,785*49,29282*285 + 2*0,3536*3,14*49,2928*3*285
= 637.190,85 lbf

49,2928*Sqr(0,3*285 / (20.000*1) + 1,9*637.190,85*3,3536 /
=
(20.000*1*49,29283))
= 3,8086 in
Gasket seating
tr = d*Sqr(1,9*W*hG / (S*E*d3))
= 49,2928*Sqr(1,9*1.091.345,41*3,3536 / (20.000*1*49,29283))
= 2,6559 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*1 / (20.000*1 - 0,6*285) + 0
= 0,0144 in

= max[ 0,0144 , 0 ]
= 0,0144 in
tb1 = 3,9336 in

= max[ 3,9336 , 0,0625 ]
= 3,9336 in

= min[ 0,189 , 3,9336 ]
= 0,189 in
26/30
= max[ 0,0144 , 0,189 ]
= 0,189 in
27/30
UG-45
Nozzle Wall
(in2) Summary
For P = 285 psi @ 50 °F
(in)
The nozzle
passes UG-45
A A A

0,189 0,53

per UW-15(b)(2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2, 1 + (0,53 - 0) + (4,19 - 0))
= 5,72 in
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,19 - 0), 2,5*(0,53 - 0) + 0)
= 1,325 in
trn = P*Rn / (Sn*E - 0,6*P)

= 285*1 / (20.000*1 - 0,6*285)
= 0,0144 in
28/30
flange.
W = 0,785*G2*P + 2*b*3,14*G*m*P
= 0,785*49,29282*285 + 2*0,3536*3,14*49,2928*3*285
= 637.190,85 lbf

49,2928*Sqr(0,3*285 / (20.000*1) + 1,9*637.190,85*3,3536 /
=
(20.000*1*49,29283))
= 3,8086 in
Gasket seating
tr = d*Sqr(1,9*W*hG / (S*E*d3))
= 49,2928*Sqr(1,9*1.091.345,41*3,3536 / (20.000*1*49,29283))
= 2,6559 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

= 285*1 / (20.000*1 - 0,6*285) + 0
= 0,0144 in

= max[ 0,0144 , 0 ]
= 0,0144 in
tb1 = 3,8086 in

= max[ 3,8086 , 0,0625 ]
= 3,8086 in

= min[ 0,189 , 3,8086 ]
= 0,189 in
29/30
= max[ 0,0144 , 0,189 ]
= 0,189 in
30/30

R PQ 36 1 1

Uploaded by

Copyright:

Available Formats

R PQ 36 1 1

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

R PQ 36 1 1

Uploaded by

Copyright:

Available Formats

SEPARADOR DE PRUEBA OT: 600-02

PRESSURE DESIGN: 100 psi Internal

CALCULATIONS BASED ON:

ASME BOILER PRESSURE VESSEL CODE

ISSUED BY: Ing. Julian Morantes 03/09/2012

REVIEW BY: Ing. Rolando Charria

APPROVED BY: Ing. Andrés Morantes

CÁLCULO: MC- 600-02 REV: 2

2 JULIAN MORANTES 27/12/2012 ANDRES MORANTES 27/12/2012

COMPRESS Pressure Vessel Design Calculations

Item: separador de prueba

M1 24 0,375 0,2769 Yes Yes 0,375 0,1979 3 0,375 0,125 100,0

tn: Nozzle thickness

Cylinder #1 100 150 205,41 314,47 -55 Note 2 No

Transition #1 100 150 185,73 284,82 -55 Note 3, 4 No

Cylinder #2 100 150 530,51 975,1 -155 Note 5 No

TOP COVER 100 150 272,5 285 -55 Note 1 No

Flange #37 100 150 266,76 285 -55 Note 1 No

3601 (LG1) 100 150 209,21 285 -55 Note 6 No

3601 (LG2) 100 150 205,55 285 -55 Note 8 No

3601 (PDIT2) 100 150 209,21 285 -55 Note 6 No

3603 (PG) 100 150 209,21 285 -55 Note 6 No

3607 (PIT) 100 150 209,21 285 -55 Note 6 No

Chamber design MDMT is -20 °F

Chamber MAWP hot & corroded is 100 psi @ 150 °F

Chamber MAP cold & new is 165,49 psi @ 50 °F

This pressure chamber is not designed for external pressure.

Note # Exemption Details

4. MAP is governed by cone juncture.

7. Flange rating governs: UCS-66(b)(1)(b)

Design notes are available on the Settings Summary page.

No. Date Operator Notes

COMPRESS 2012 Build 7200

Units: U.S. Customary

Datum Line Location: 0,00" from bottom seam

ASME Section VIII Division 1, 2010 Edition, A11 Addenda

Design or Rating: Get Thickness from Pressure

1,3 times vessel

Required Marking - UG-116

UG-116(e) Radiography: RT1

Use Code Case 2547: No

UG-22(a) Internal or External Design Pressure : Yes

Cylinder #1 SA-516 70 48 OD 210 0,375 0,2493 0,125 1,00 Internal

Transition #1 SA-516 70 8,625 / 48 OD 42,2113 0,375 0,2621 0,125 1,00 Internal

Support Skirt #1 SA-516 70 48 ID 80 0,375 0,0769 0 0,55 Seismic

Nominal t: Vessel wall nominal thickness

Weight ( lb) Contributed by Vessel Elements

Weight ( lb) Contributed by Attachments

* Platforms and ladders are not included in surface area.

Vessel operating weight, Corroded: 24.015 lb

Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 14.576 lb

Vessel Capacity** (New): 1.781 US gal

Shell Long Seam Angles

Shell Plate Lengths

Local test Test liquid UG-99(b) UG-99(b)

TOP COVER 131,706 1,706 N/A 1,30

Transition #1 131,704 1,704 1 1,30

Cylinder #2 130,997 0,997 1 1,30

t = PRo / (SE + 0,40*P) + Corrosion

P = SEt / (Ro - 0,40*t) - Ps

P = SEt / (Ro - 0,40*t)

EFE = (50t / Rf)(1 - Rf / Ro)

tp = PR / (2StKsEc + 0,40*|P|) (Pressure)

P = 2StKsEc(t - tm + tw) / (R - 0,40*(t - tm + tw))

tp = PR / (2StKsEc + 0,40*|P|) (Pressure)

P = 2StKsEc(t - tm + tw) / (R - 0,40*(t - tm + tw))

tp = PR / (2StKsEc + 0,40*|P|) (Pressure)

P = 2StKsEc(t - tm + tw) / (R - 0,40*(t - tm + tw))

tp = PR / (2StKsEc + 0,40*|P|) (Pressure)

P = 2StKsEc(t - tm + tw) / (R - 0,40*(t - tm + tw))