Jute Fibre in Reinforced Cement Concrete
Jute Fibre in Reinforced Cement Concrete
Jute Fibre in Reinforced Cement Concrete
Every project big or small is successful largely due to the effort of a number
of wonderful peoples who have always given their valuable advice or lent a
helping hand. I would like to express my soul felt esteem and reverence for,
who as my guide provide me with a tremendous amount unflinching
support, inspiration and motivation to carry on with this work. Words are
incapable to formulate thankfulness to them, privileged me with unlimited
resources and responsibilities. Sincerely appreciate the support and
guidance of all those people who have been instrumental in making this
project a success. We have taken efforts in this project. However, it would
not have been possible without the kind support and help of many
personalities who were involved in the whole process. We are highly
indebted to Sh.Navdeep Kumar, Head of the department, Sh. Vishrut Malik,
for their guidance and constant supervision as well as for providing
necessary information regarding the project & also their support in
completing the project. I’m great full to in charge of SIET and their staff who
helped us by providing their absolute guidance at various stages of the
project work.
CERTIFICATE
ASHISH (8718407)
ANKUSH (8718405)
ANURAG (8718406)
ADITYA BOOTH (8718402)
AMAN (8718403)
AYUSH KAMBOJ (8718409)
ASHISH KUMAR (8718401)
Table of Contents
1.Introduction.
Jute
Advantages of material
2. Material Used
3.Treatment on jute fiber
4.Procedure
•Mixing Process
5.Testing
6.Results and discussions
•Introduction.
•Test results of different specimen
6.Graphs
•Compressivestrength results for cube after 7 days curing
•Split tensile strength results for cylinder after 7 days curing
•Flexural strength results for beam after 7 days curing
7.Conclusion
8. References
INTRODUCTION
Cement concrete composite is the most important building material and its
consumption is increasing in all countries. The only disadvantage of
cement concrete is its brittleness, with relatively low tensile strength and
poor resistance to crack opening and propagation and negligible elongation
at break. To overcome these discrepancies reinforcement with dispersed
fibers might play an important role. Steel is the conventional reinforcing
material in concrete. Although steel enhances the strength and modulus of
concrete but it lacks the ability to absorb mechanical impact. The steel
makes the reinforced cement concrete (RCC) structure heavy and in due
course of time as a result of water/moisture diffusion through micro crack
developed in the RCC structure steel starts corroding leading to failure of
the concrete. On the contrary, if the micro crack formation and
The following are the types of fiber reinforced concrete which are discussed
in the following section:
1. Natural Fiber reinforced concrete
2. Steel FRC
3. Mineral FRC
4. Glass FRC
Natural fibres are divided into animal fibres and plant cellulose fibres.
Plants that produce natural fibres are termed as primary and secondary
depending on the utilization. Primary plants are grown for their fibres while
secondary plants are plants where the fibres are extracted from the waste
product. There are thousands of natural fibres available and therefore there
are many research interests in utilization of natural fibres to improve the
properties of composites.
1. Coir fibre - Coir is a versatile natural fibre obtained from the coconut
shell. Coir is very durable to the natural weathering. Blending of coir fibre
improves the ductility, flexural and tensile strengths, fracture toughness and
crack inhibiting properties of the matrix. Use of coconut fibres has shown
an enhancement of concrete with respect to toughness, tensile strength
and torsion.
2. Bamboo fibre - Bamboo is one of the building materials that have high
tensile strength and light weight. Bamboo fibres can be used as
replacement with concrete which will decrease the cost of concrete that is
10000cm3 per 1m3 of concrete. From the test results it is observed that
bamboo can potentially be used as substitute for steel reinforcement. Also
bamboo is an ecofriendly material, limiting the use of steel can reduce
carbon dioxide emissions.
3. Jute fibre - Jute with the highest production volume is the cheapest
natural fibres. These fibres are extracted from the ribbon of the stem. Jute
fibers are composed mainly of the plant materials cellulose and lignin.
Recent studies have shown that jute fibre delays the hardening of concrete
and improves the resistance of concrete against cracking.
5. Sisal fibre - Sisal fibre is obtained from the leaves of the plants. Leaves
are crushed between the rollers and the mechanically scraped. Sisal fibre
is coarse and inflexible because of its strength, durability, ability to stretch
and resistance to deterioration in saltwater. The addition of sisal fibre to the
concrete matrix reduces its ability to creep. Sisal is very well resistant
against moist, good tension resistance or tensile strength. well resistant
against heat. From the results discussed in this review it is clear that
incorporation of the But due to high moisture absorption by the natural
fibres, compressive strength does not gave desirable results. However, in
future, the advanced chemical treatments to these fibres may help in
modifying the natural fiber reinforced concrete performance.
JUTE
Due to jute’s low density combined with relatively stiff and strong behavior,
the specific properties of jute fibre can compare to those of glass and some
other fibres.
Properties of Jute Fibre -
The natural jute fiber can be the effective material to reinforce concrete
strength which will not only explore a way to improve the properties of
concrete, it will also explore the use of jute and restrict the utilization of
polymer which is environmentally detrimental. Jute is locally available and,
hence, less expensive. To achieve this goal, an experimental investigation
of the compressive, flexural, and tensile strengths of Jute Fiber Reinforced
Concrete Composites (JFRCC) has been conducted. Cylinders, prisms,
and cubes of standard dimensions have been made to introduce jute fiber
varying the mix ratio of the ingredients in concrete, water-cement ratio, and
length and volume of fiber to know the effect of parameters as mentioned.
Flexural, compressive, and tensile strength tests have been conducted on
the prepared samples by appropriate testing apparatus according to
standard specifications. The results of JFRCC were also compared to the
plain concrete. The large cut length and higher content of reinforcing
materials (jute fiber) result to the unfortunate tendency of balling formation
and high porosity of composites followed by the degrading of mechanical
properties of JFRCC in reference to plain concrete. But in the incorporation
of short and low fiber content, an intact structure develops which enhances
the mechanical properties of the same composite. It was also noted that all
the remarkable increment values were found mostly in the presence of
higher cement content. So it can be concluded that the presence of jute
fiber with more cement content strengthens the concrete in greater extent.
The Advantages of jute fibres :
Workability
Flexibility
Tensile strength
Durability—by controlling and reducing crack widths
Ductility
Cohesion
Resistance to plastic shrinkage while curing
Resistance to cracking
MATERIAL USED
1. Jute
2. Cement
3. Fine Aggregate
4. Course Aggregate
5. Concrete
Fine aggregates are the structural filler that occupies most of the volume of
the concrete mix formulas. Depending on composition, shape, size and
other properties of fine aggregate you can have a significant impact on the
output.
The alkali treated fibers were then washed several times with distilled water
to remove excess alkali from the fiber surface. The final pH was maintained
at 7.0. The fibers were then air dried at room temperature for 24 h oven
drying at 55 C for 24 hours.
Procedure –
Concrete Mix
The test moulds were kept ready before preparing the mix. Then moulds
were cleaned and oiled on all contact surfaces of the moulds and then
place the mould on the smooth and even surface. The modified jute cement
mortar was filled into moulds with layers and then Vibrated.
The major problems encountered with jute fiber as a reinforcing agent in
cement matrix are its non-uniform dispersion due to agglomeration of the
fiber and its hydrophilic nature. Hence, to achieve a uniform dispersion of
fibers in the cement matrix, jute was not directly mixed with sand & cement.
A different technique was used in which chemically modified jute was
estimated which is to use in the concrete mix as reinforcement in the next
day and then the chemically modified chopped jute fibers were immersed
for 24H in half of the total volume of water required for mix preparation in
a container. Next the half of the total amount of cement required was added
to wet jute in that container with constant stirring to obtain jute-cement
slurry. The jute cement slurry was then slowly poured into the cement
mortar mix showed in figure.
The remaining amount of water was then added and the mixing was for
further 5 min. The fresh concrete mix thus obtained was cast immediately
in 150mm x 150mm x 150mm cubes.
After casting of cubes, the vibrator was used for the proper compaction of
the jute reinforced cement mortar as shown in Figure and then all the
moulds were allowed to set.
The moulds were opened after 24hrs of casting. The plain mix samples
were placed in the water bath tank for curing. But for the chemically
modified jute cement concrete mix sample was placed in the open
atmosphere for next 24 to 36 hours and placed them in the water bath tank
for curing. And the sample were cured in the water bath tank to make sure
that maximum hydration process within the sample can take place.
For acid attack test concrete cube of size 150 x 150 x 150 mm are
prepared. The specimen are cast and cured in mould for 24 hours, after 24
hours, all the specimen are de moulded and kept in curing tank for 7-days.
After 7-days all specimens are kept in atmosphere for 2-days for constant
weight, subsequently, the specimens are weighed and immersed in 5%
sulphuric acid (H2SO4) solution for 60-days. After 60-days of immersing in
acid solution, the specimens are taken out and were washed in running
water and kept in atmosphere for 2-day for constant weight. Subsequently
the specimens are weighed and loss in weight and hence the percentage
loss of weight was calculated.
PREPARED MODEL
TESTING
Procedure of testing
1.Age of test: usually testing is done after 7 days and 28 days. The
days being measured from the time water is added to the dry
ingredients.
2. Test at least 3 specimens at a time.
3. Test the specimen immediately or removal from water and while
they are still in the wet condition. Wipe off the surface water. If the
specimens are received dry, keep them in water for 24 hours before
testing.
4. Place the specimen in such a manner that the load shall be applied
to opposite sides of the cube cast i.e. not to the top and the bottom
5. Align carefully the center of the thrust of the spherical scaled plate.
6. Apply load slowly and at the rate of 14 N/mm2. Till the cube
breaks.
7. Note the maximum load and appearance of the concrete failure i.e.
whether aggregates have broken or cement paste separates from the
aggregates etc .
Flexural strength testing –
Flexural strength of a concrete is a measure of its ability to resist
bending, and it can be expressed in terms of modulus of rupture.
Therefore, the two-point loading method was used in making flexural
strength tests of concrete employing bearing blocks which ensured that
forces applied to the beam was perpendicular to the face of the
specimen and was applied without eccentricity. During test, the reaction
was always parallel to the direction of applied force. The test procedure
was carried out following the test method ASTM C 78-00. The distance
of the loading point (l) is 133 mm and the supporting point (L) is 400 mm
whereas the load was applied continuously and without any shock at a
constant rate to the breaking point. Apply the load at a rate that
constantly increases the extreme fiber stress 1.21 MPa/min. Finally,
results were obtained in the form of total load in kilonewton and intensity
of load in megapascal.
Procedure of Flexural Test on Concrete -
The test should be conducted on the specimen immediately after
taken out of the curing condition so as to prevent surface drying
which decline flexural strength.
Place the specimen on the loading points. The hand finished surface
of the specimen should not be in contact with loading points. This will
ensure an acceptable contact between the specimen and loading
points.
Center the loading system in relation to the applied force.
Bring the block applying force in contact with the specimen surface at
the loading points.
Applying loads between 2 to 6 percent of the computed ultimate load.
Capping or grinding should be considered to remove gaps in excess
of 0.38mm.
Load the specimen continuously without shock till the point of failure
at a constant rate Indian standard specified loading rate of 400
Kg/min for 150mm specimen and 180kg/min for 100mm specimen,
stress increase rate 0.06+/-0.04N/mm2.
The loading rate as per ASTM standard can be computed based on
the following equation:
σt = 2p/πld
Where,
P = compressive load on cylinder
L = length of cylinder
D = diameter of cylinder
Procedure
Jute fiber reinforced concrete blocks show very good results when
compressive strength test and flexure strength test were done. Jute fiber
reinforced precast concrete paver tiles achieves better properties than that
of the control paver tiles without jute. The chemically modified jute fiber
reinforced concrete paver shows higher compressive and flexural strengths
respectively than that of the control concrete pavers block. Compressive
strength and bending strength of cubes and beams have been obtained for
both 7 and 28 days. Flexural strength of cubes 150mm x 150mm x 150mm
has also been obtained for both 7 and 28 days. Jute fiber reinforced
concrete block show very good results when compressive strength test and
flexural strength test are done. Jute fiber reinforced precast concrete paver
tiles achieve better properties than that of control paver tiles without jute.
The chemically modified jute fiber reinforced concrete pave shows higher
compressive and flexural strengths respectively than that of control
concrete paver block. The study showed that the chemical modification of
jute fiber improve tensile strength and elongation at breakout 41% and 34%
respectively.
RESULTS
From the graph it is observed that the split tensile strength of concrete is
increased by 7% by adding jute and 9% by adding modified jute in
concrete.
Flexural strength results for beam after 7 days curing
1) It was observed that when the jute is chemically treated then its
degradation decreases.
2) It was observed that when the raw jute is added in concrete by 1%
weight of cement then the compressive strength of concrete cube
increased by 17.5% and by adding modified jute compressive strength
increase by 26.5%.
3 ) It was observed that when the raw jute is added in concrete by 1%
weight of cement then the split tensile strength of concrete cylinder
increased by 7% and by adding modified jute split tensile strength increase
by 9%. 4) It was observed that when the raw jute is added in concrete by
1% weight of cement then the flexural strength of concrete cube increased
by 1% and by adding modified jute flexural strength increase by 4%.
5)Hence, it is proved that modified replacement proportion is beneficial to
use in practice as it gives workable concrete with more compressive,
flexural and tensile strength.
6) It was observed that it is difficult to mix or spread jute in concrete also it
is difficult to maintain water cement ration.