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    sheet FMEA

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    asaeid

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    sheet FMEA

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    asaeid
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    1 views3 pages

    sheet FMEA

    Uploaded by

    asaeid

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    © All Rights Reserved
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    PROCESS FMEA

    Ranking SEVERITY of Effect Effect


    10 Major influence on function. Fault may threaten safe operation or Hazardous without
    regulatory requirement without warning (critical characteristic which warning
    is safety related).

    9 Major influence on function. Fault may threaten safe operation but Hazardous with
    would give warning or be noticeable (critical characteristic which is warning
    safety related).

    8 100% of a product may have to be scrapped. Very High

    7 Product may have to be sorted and portion (less than 100% High
    scrapped).

    6 A portion (less than 100%) scrapped with no sorting. Moderate

    5 100% of product may have to be reworked or repaired off line. Low

    4 Product may have to be sorted, with no scrap, and a portion (less Very Low
    than 100%) reworked.

    3 A portion (less than 100%) of the product may have to be Minor


    reworked, with no scrap, on-line, but out of station.

    2 A portion (less than 100%) of the product may have to be Very Minor
    reworked, with no scrap, on-line built into station.

    1 No discernable influence. None


    PROCESS FMEA

    Ranking Failure Prob PROBABILITY of Failure

    10 ≥ 100 per thousand pieces Very High: Persistent failures

    9 50/1000 pieces

    8 20/1000 pieces High: Frequent failures

    7 10/1000 pieces

    6 5/1000 pieces Moderate: Occasional failures

    5 2/1000 pieces

    4 1/1000 pieces

    3 0.5/1000 pieces Low: Relatively few failures

    2 0.1/1000 pieces

    1 ≤ 0.1/1000 pieces Remote: Failure is unlikely


    PROCESS FMEA
    Ranking Likelihood of DETECTION by Process Control Detection
    Can not be detected or is not checked Absolute
    10 Uncertainty
    Control is achieved with indirect or random checks only Very Remote
    9
    Control is achieved with visual inspection only Remote
    8
    Control is achieved with double visual inspection only Very Low
    7
    Control is achieved with charting methods, such as Statistical Low
    6 Process Control
    Control is based on variable gauging after parts have left the Moderate
    5 station, or Go/No Go gauging performed on 100% of the parts
    after the parts have left the station
    Error detection in subsequent operations, OR gauging Moderately High
    4 performed on setup and first-piece check (for set-up causes
    only)
    Error detection in-station, or error detection in subsequent High
    3 operations by multiple layers of acceptance: supply, select,
    install, verify. Can not accept discrepant part.
    Error detection in-station (automatic gauging with automatic Very High
    2 stop feature). Cannot pass discrepant part

    Discrepant parts cannot be made because item has been Almost Certain
    1 error proofed by process/product design

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