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WASHING MACHINE SERVICE MANUAL

!

CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE PROBLEMS CORRECTLY BEFORE SERVICING THE UNIT.

MODEL: WM2487H*M

100

JUN. 2006 PRINTED IN KOREA

P/No.: MFL31245501

101

CONTENTS
1. SPECIFICATIONS .........................................................................................................................3 2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4 3. PARTS IDENTIFICATION ............................................................................................................ 7 4. INSTALLATION & TEST ............................................................................................................... 8 5. OPERATION ................................................................................................................................11 6. WIRING DIAGRAM/PROGRAM CHART .....................................................................................14 7. TROUBLESHOOTING.................................................................................................................15 7-1. BEFORE PERFORMING SERVICE ...................................................................................15 7-2. QC TEST MODE.................................................................................................................15 7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY ......................................................15 7-4. ERROR DISPLAY ...............................................................................................................16 8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................18 8-1. DIAGNOSIS AND SOLUTION FOR ABNORMAL OPERATION ........................................18 8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................21 9. DISASSEMBLY INSTRUCTIONS ...............................................................................................29 10. EXPLODED VIEW .....................................................................................................................40 10-1. CABINET & CONTROL PANEL ASSEMBLY....................................................................40 10-2. DRUM & TUB ASSEMBLY................................................................................................41 10-3. DISPENSER ASSEMBLY .................................................................................................42

1. SPECIFICATIONS
ITEM COLOR POWER SUPPLY PRODUCT WEIGHT WASHING ELECTRIC POWER CONSUMTION WASH HEATER REVOLUTION SPEED CYCLES WASH/RINSE TEMPERATURES SPIN SPEEDS OPTIONS WATER CIRCULATION OPERATIONAL WATER PRESSURE CONTROL TYPE WASH CAPACITY [cu.ft] DIMENSIONS DELAY WASH DOOR SWITCH TYPE WATER LEVEL LAUNDRY LOAD SENSING ERROR DIAGNOSIS AUTO POWER OFF CHILD LOCK RLM ENABLE STEAM WASH SPIN 1000 W 46 rpm 0-1200 rpm 9 5 5 Prewash, Rinse+Spin, Extra Rinse, Water Plus, Stain Cycle Incorporated 14.5-116 psi (100-800 kPa) Electronic 3.47 (4.0 IEC) 27 (W) X 29 3/4 (D) X 3811/16 (H), 5013/16 (D, door open) up to 19 hours PTC + Solenoid 10 steps (by sensor) Incorporated Incorporated Incorporated Incorporated Incorporated Incorporated DRAIN MOTOR WM2487H*M W:BLUE WHITE, N:NAVY BLUE, R:CANDY APPLE RED AC 120 V, 60 Hz 192 lbs (87kg) 280 W 80 W

2. FEATURES & TECHNICAL EXPLANATION

2-1. FEATURES
Ultra Capacity
The Larger drum enables not just higher head drop and stronger centrifugal force, but also less tangling and wrinkling of the laundry. Heavier loads, such as king size comforters, blankets, and curtains, can be washed.

Direct Drive System

The advanced Brushless DC motor directly drives the drum without belt and pulley.

Tilted Drum and Extra Large Door Opening

Tilted drum and extra large opening make it possible to load and unload clothing more easily.

Steam Washing and SteamFreshTM

Steam Washing features upgraded washing performance with low energy and water consumption. SteamFreshTM cycle removes wrinkles from dry clothes.

RollerJets
Washing ball enhances the wash performance and reduces damage to the clothing. The jets spray and help tumble clothes to enhance washing performance while maintaining fabric care.

Automatic Wash Load Detection

Automatically detects the load and optimizes the washing time.

Built-in Heater
Internal heater helps to maintain water temperature at its optimum level for selected cycles.

Child Lock
The Child lock prevents children from pressing any button to change the settings during operation.

Using the RLM (Remote Laundry Monitor)

The RLM monitors status of your washer and/or dryer. You can plug the display unit into any power outlet in your home. The RLM Display Unit can be purchased separately for this washer.

2-2. NEURO FUZZY WASHING TIME OPTIMIZATION

To get the best washing performance, optimal time is determined by the water temperature, the selected washing temperature, and the size of the load.

water temperature washing time

selected washing temperature

NEUROFUZZY

rinsing time spin rhythm, time

the best washing performance

load size

SENSING

PROCESSING

DETERMINATION

EFFECT

2-3. WATER LEVEL CONTROL

This model incorporates a pressure sensor which can sense the water level in the tub. The water supply is stopped when the water level reaches the preset level, the washing program then proceeds. Spinning does not proceed until the water in the tub drains to a certain level.

2-4. DOOR CONTROL

The door can be opened by pulling the door handle whenever washer is not in operation. When the cycle is completed, the DOOR LOCKED light will turn off. If a power failure has occurred while in operation, the door will unlock after 5 minutes. Clicking sounds can be heard when the door is locked/unlocked.

2-5. THE DOOR CAN NOT BE OPENED

While program is operating When a power failed and power plug is taken out in operation While Door Lock lights turn on. White the motor is in the process of intertial rotating, through the operation is paused.

2-6. DOOR LOCKED LAMP LIGHTS

When the frequency of water level is lower than 22.9 kHz (It can be canceled when the frequency is more than 23.8 kHz) When the temperature inside the tub is higher than 45 C and water level is not 25.5 kHz (It can be canceled when the water level is 25.5 kHz or the temperature inside the tub is lower than 40 C)

2-7. CHILD LOCK

Use this option to prevent unwanted use of the washer. Press and hold PRE WASH button for 3 seconds to lock/unlock control. When Child lock is set, CHILD LOCK lights and all buttons are disabled except the Power lock the washer while it is operating. button. You can

2-8. WATER CIRCULATION

When Washing and Rinsing function of shower at the upper part of Gasket. When Washing, it continuously operates for 3 minutes and intermittently. When Rinsing, it continuously operates after completion of water supply.

2-9. STEAM
For tough stained clothes, underwear, or baby clothes. Steam Wash is available with Sanitary, Bulk/Large, Perm. Press, Cotton/Normal, and baby Wear cycles. This option features upgraded washing performance with low energy and water consumption Do not load delicates such as wool, silk, and easily discolored clothes.

2-10. DRUM LIGHT

The Drum Light comes on when the Power button is pressed. It goes off when the door is closed and the washer starts operation. The Drum Light remains off when the door is locked. The Drum Light can be turned on while the washer is in operation by pressing the Rinse+Spin button for 3 seconds. The light will turn off automatically 4 minutes later. The Drum Light comes on when the washing cycle is finished and goes off 4 minutes later.

3. PARTS IDENTIFICATION

& Steam Nozzle Drum Light

Door Seal

Safety Cover (PLC Modem)

ACCESSORIES

4. INSTALLATION & TEST

Before servicing, ask the customer what the trouble is. Check the setup (power supply is 120 V AC, remove the transit bolts....). Check with the troubleshooting guide. Plan your service method by referring to the disassembly instructions. Service the unit. After servicing, operate the appliance to see whether it functions correctly.
STANDARD INSTALLATION
The appliance should be installed as follows:

REMOVE THE SHIPPING BOLTS

Remove the 4 shipping bolts with the supplied wrench. Do first lower side to remove easily.

INSTALL THE APPLIANCE ON A FLAT AND FIRM SURFACE

ADJUST THE LEVELING

Turn the leveling feet to adjust the appliance.

Keep the shipping bolts and spanner for future use. Insert the 4 caps (provided) into the hole.

Turn clockwise to raise; counterclockwise to lower.

HOW TO CONNECT THE INLET HOSE

Verify that the rubber washer is inside of the valve connector. Tighten the inlet hose securely to prevent leaks.

CONNECT THE DRAIN HOSE

Make sure that the hose is not twisted.

Avoid submerging the end of the hose.

The end of the drain hose should be placed less than 96 from the floor. CONNECT POWER PLUG

Connect the power plug to the wall outlet.

Avoid connecting several electric devices, as doing so may cause a fire.

TEST OPERATION

Preparation for washing.

Press the POWER button.

Press the Start/Pause button.

Connect the power plug to the outlet. Connect the inlet hoses.

Listen for a click to determine if the door has locked.

Check the water heating function.

Check the automatic reverse rotation.

Check the water supply.

Press the WASH/RINSE button and the present temperature will be displayed.

Check if the drum rotates clockwise and counterclockwise.

Check if water is supplied through the detergent dispenser.

Check the drain and spin functions.

Power off and the power on. Press the SPIN SPEED button. Press the START/PAUSE button. Check the spin and drain functions.

Press the START/PAUSE button.

Water removal

Listen for a click to determine if the door is unlocking.

If SVC is needed during check, remove the remaining water by pulling out the hose cap.

10

5. OPERATION
I WM2487H*M

11

Power Button
Use this button to turn the power On/Off.

Status Indicator
It shows elapsed time of the cycle the washer is operating.

Cycle Selector Knob

Rotate the Cycle selector knob to select the cycle designed for different types of fabric and soil levels.

Start/Pause
Use this button to Start/ Stop the washer.

12

Option Button
PREWASH: Use this option for loads that need pretreatment. It adds 16 minutes prewash and a spin cycle. RINSE+SPIN: Use this option to rinse and then spin. EXTRA RINSE: This option provides an additional rinse. STAIN CYCLE: Adds time to the wash and rinse cycles for better stain removal. Automatically provides a rinse. WATER PLUS: Add extra water to the wash and rinse cycles for superior results.

Wash/Rinse, Spin speed, Soil Level, Beeper Button

Select a water temperature based on the type of load you are washing. To change the spin speed, press the Spin Speed button repeatedly to cycle through available options. To change the soil level, press the Soil Level button repeatedly until the desired setting is on. Press repeatedly to adjust the volume of the Beeper

13

6. WIRING DIAGRAM/PROGRAM CHART

DISPLAY PWB

DISPLAY PWB
1 2 3 4 5 6 7 8 9 10 11 32 1 32 1 12 34 12 34
NA 1 2 3 4 5 6 NA 1 2 3 4 5 6 7 8 9 10 11 12 13 NA 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 NA

NA 1 2 3 4 5 6

12 3456

BL 1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 3 4 5 6 7 8 9 10 11 12 13

NA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1516 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1516 17 18

BL 1 2 3 4 5 6

NA 1 2 3 4 5 6 7 8 9 10 11 12 13

BL 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 NA

MAIN PWB
123 123
1 2 3 1 2 3

12 3456 1234 1234 321 321

1 2 3 4 5 6 7 8 9 10 11 12 13 1234 1234 1234 1234 21 21

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 21 21 21 21 1234 1234

123 123

123456 123456

1234 1234
4 3 2 1 4 3 2 1

123456 123456

123 123
WH
1 2 1 2 1 2 1 2

AG

1 2 1 1 2 1 GND L S

AG SENSOR
1 2 1 2 1 2 1 2 1 2

FUSE

LAMP

FUSE

AG

/ INLET VALVE

123 123
NOISE 1 FILTER 2

WASH AG THERMISTOR

1 2 3 1 2 3 U VW

WH

5 4 3 2 1 5 4 3 2 1 3 2 1 3 2 1

123 123
1 2 3 1 2 3

8 7 6 5 4 3 2 1
PLC MODEM

GND

Ha Hb

4 3 2 1 2 3 4 5

+HOUSING

MOTOR

PRESSURE SENSOR

SOLE NOID

POWER CORD

DOOR LOCK

Base/Line 3854ER3001Z

Cool-down

**Approx.
(Minutes)

*
Normal Bulky /Large

*
25

Baby Wear Hand Wash /Wool

70

120

14

19
* Wash time is in minutes. ** The total working time will vary with the load size, water temperature and ambient temperature.

14

7. TROUBLESHOOTING
7-1. BEFORE PERFORMING SERVICE
Be careful of electric shock when disconnecting parts while troubleshooting. The voltage of each terminal is 120 V AC and DC when the unit is plugged in.

7-2. QC TEST MODE.

The washer must be empty and the controls must be in the off state. 1. Press the SPIN SPEED and SOIL LEVEL buttons simultaneously. 2. Press the Power button, while the above condition. Then buzzer will sound twice. button repeatedly to cycle through the test modes. Check Point Turns on all lamps and locks the door. Tumble clockwise. Low speed Spin. High speed Spin. Inlet valve for prewash turns on. Inlet valve for main wash turns on. Inlet valve for hot water turns on. Inlet valve for steam turns on. Inlet valve for bleach turns on. Tumble counterclockwise. Heater turns on for 3 sec. Circulation pump turns on. Drain pump turns on. Water level Sensor for Steam Steam Heater turns on for 1.2 sec. Off rpm (42~50) rpm (55~65) rpm (125~135) Water level frequency (25~65) Water level frequency (25~65) Water level frequency (25~65) Water level frequency (25~65) Water level frequency (25~65) rpm (42~50) Water temperature Water level frequency (25~65) Water level frequency (25~65) Water level frequency of TSG(0~255) TSG temperature Display Status 3. Press the Start/Pause

Number of times the Start/Pause button is pressed None 1 time 2 times 3 times 4 times 5 times 6 times 7 times 8 times 9 times 10 times 11 times 12 times 13 times 14 times 15 times

7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY

Press the WASH/RINSE and DELAY WASH button simultaneously.

The digits indicate the water level frequency ( x.1 kHz ). So, for example a display indicating 241: a Water level frequency of 241 x.1 kHz = 24.1 kHz

15

7-4. ERROR DISPLAY

If you press the START/PAUSE button when an error is displayed, any error except will disappear and the machine will go into the pause status. In case of if the error is not resolved within 20 sec., or the in case of other errors, if the error is not resolved within 4 min., power will be turned off automatically and the error code will blink. But in the case of , power will not be turned off.

ERROR

SYMPTOM

CAUSE
Correct water level (246) is not reached within 8 minutes after water is supplied or it does not reach the preset water level within 25 minutes. The load is too small. The appliance is tilted. Laundry is gathered to one side. Non distributable things are put into the drum.

WATER INLET ERROR

IMBALANCE ERROR

DRAIN ERROR

Not fully drained within 10 minutes.

OVER FLOW ERROR PRESSURE SENSOR ERROR DOOR OPEN ERROR

Water is overflowing (water level frequency is over 213). If is displayed, the drain pump will operate to drain the water automatically.

The SENSOR SWITCH ASSEMBLY is out of order.

Door not all the way closed. Loose electrical connections at Door switch and PWB Assembly. The DOOR SWITCH ASSEMBLY is out of order.

HEATING ERROR

The THERMISTOR is out order.

16

ERROR

SYMPTOM

CAUSE
The connector (3-pin, male, white) in the MOTOR HARNESS is not connected to the connector (3-pin, female, white) of STATOR ASSEMBLY. The electric contact between the connectors (3-pin, male, white) in the MOTOR HARNESS and 4-pin, female, white connector in the MAIN PWB ASSEMBLY is bad or unstable. The MOTOR HARNESS between the STATOR ASSEMBLY and MAIN PWB ASSEMBLY is cut (open circuited). The hall sensor is out of order/defective.

LOCKED MOTOR ERROR

EEPROM ERROR

EEPROM is out of order. Displayed only when the START/PAUSE button is first pressed in the QC Test Mode.

10

POWER FAILURE

The washer experienced a power failure.

17

8. ERROR DIAGNOSIS AND CHECK LIST

8-1. DIAGNOSIS AND SOLUTION FOR ABNORMAL OPERATION
SYMPTOM No power GUIDE FOR SERVICE CALL

Is the power plug connected firmly to 120 V AC outlet?

YES
Power failure? or Breaker opened? Is the outlet controlled by a switch?

NO
Visit to service.

Water inlet trouble Is displayed?

YES
Is the tap opened?

YES
Is the tap frozen?

NO
Is the water supply shut-off?

NO
Is filter in the inlet valve clogged with foreign material?

YES

Clean the filter of inlet valve

NO
Visit to service.

18

SYMPTOM Door error

GUIDE FOR SERVICE CALL

Was the load too large?

Visit to service.

Drain trouble

Visit to service.

19

SYMPTOM

GUIDE FOR SERVICE CALL

Suds overflow from the appliance. (In this condition, wash and spin do not operate normally)

Is a HE (High Efficiency) detergent used?

;-5
Is the proper amount of detergent used as recommended?

;-5
Recommend to reduce the amount of detergent. This appliance has an automatic suds sensing function which prevents overflow. When excessive suds are sensed, the suds removing implementations such as drain, water input, pause will operate, without rotating the drum.

Liquid laundry products do not flow in.

Is liquid laundry product put in the correct compartment of the dispenser?

;-5
Is the cap clogged?

;-5
Explain proper use of liquid laundry products. Clean the compartment.

Visit to service.

20

8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING

CAUTION
1. Be careful of electric shock if disconnecting parts while troubleshooting. 2. First of all, check the connection of each electrical terminal with the wiring diagram. 3. If you replace the MAIN PWB ASSEMBLY, reinsert the connectors correctly.

NO POWER

Is the supplied voltage 120 V AC?

NO

Check the fuse or reset the circuit breaker.

YES
Connector

Is the voltage between the 2 FILTER ASSEMBLY connectors 120 V AC?

NO

Replace the FILTER ASSEMBLY (CIRC).

YES
BL YL RD RD BL WH WH BL BK YL WH BK BL RD SB SB SB WH WH WH SB  YL

Is the LED (1) on?

NO YES

Replace MAIN PWB ASSEMBLY.

BL YL RD RD BL WH

WH

BL

BK

YL BK BL RD SB SB SB WH WH SB  WH

Are the connectors (2) on the PWB loose?

YL

YES

Reconnect.

WH

NO
Is wire of the DISPLAY PWB ASSEMBLY broken?

NO

Replace the MAIN PWB ASSEMBLY.

YES
Replace DISPLAY PWB ASSEMBLY or repair wire.

21

VIBRATION & NOISE IN SPIN

Have all the transit bolts and base packing been removed?

NO

Remove the transit bolts and Base packing.

YES
Is the washer installed on a solidly constructed floor?

NO

Move the washer or reinforce the floor.

YES
Base Packing Level
Check if the washer is perfectly level as follows:

Check the leveling of the washer with a Level and check that the washer is stable.

Put an unbalance part (rubber) inside of drum and start QC test mode and run in high spin (Refer to section 7-2). When the machine is spinning in high speed, verify that it is stable. If you do not have the unbalance part, put 4.5 to 6.5 lbs (2 to 3 kg) of clothing. Once loaded, press power, Rinse+Spin and the start/pause button in sequence. When the machine is spinning in high speed, verify that it is stable.

Unbalance Part

YES
If it is not stable, adjust feet accordingly. After the washer is level, tighten the lock nuts up against of the base of the washer. All lock nuts must be tightened.

Tighten

Tighten

22

NO WATER SUPPLY
Is water supply shut-off?

NO
Is the tap opened?

NO YES

Open the tap.

When you press both WASH/RINSE button and DELAY WASH button simultaneously, is the water YES level frequency below 246? NO Is the inlet valve filter clogged?

Check the AIR CHAMBER and the tube (clogged).

YES

Clean the filter.

NO
5

Is resistance between each terminal of INLET VALVE ASSEMBLY 0.8-1.2 k?

NO

Replace the INLET VALVE ASSEMBLY.

YES
Verify the voltage of the inlet valve connector is 120 V AC.
Steam 4 Bleach

NO

(Refer to 7-2 QC TEST MODE)

Check electrical connection. Replace the MAIN PWB ASSEMBLY.

DETERGENT DOES NOT FLOW IN

Is water supplied?

NO YES

Refer to NO WATER SUPPLY

Bleach Steam

Are receptacles correctly connected to the terminals of the INLET VALVE ASSEMBLY? YES

NO

Check the wiring. Put the detergent in the correct place.

Has detergent been put in the correct compartment NO of the dispenser?

YES YES

Is the detergent caked or hardened?

Clean the dispenser.

23

LIQUID DETERGENT/SOFTENER/BLEACH DOES NOT FLOW IN

Is water supplied?

Refer to NO WATER SUPPLY Check the wiring on the dispenser.

Bleach Steam

Are the plugs correctly connected to the terminals of the INLET VALVE ASSEMBLY?

Is liquid detergent/softener/bleach put in the correct compartment of the drawer?

Put it in the correct compartment.

Bleach cap
SOFTENER

Is the liquid detergent/softener/bleach cap clogged?

Clean the Cap and Container.

Softener cap

Liquid detergent cap

ABNORMAL SOUND

Is the motor bolt loosened?

Secure the bolt.

Is there friction noise coming from the motor?

Replace the STATOR ASSEMBLY or ROTOR ASSEMBLY.

24

HEATING WITHOUT WATER

When pressing WASH/RINSE and DELAY WASH at the same time after draining, is the water level frequency 255? When pressing WASH/RINSE and DELAY WASH buttons at the same time while washing, is the water level frequency between 230 - 243 ?

NO

Replace the SENSOR SWITCH ASSEMBLY.

YES
BL YL RD RD BL WH WH BL BK YL BK BL RD SB SB SB WH WH WH SB  WH YL

Check the voltage between two pins while pressing the POWER button. Is the voltage 120 V AC?

YES

Replace the MAIN PWB ASSEMBLY.

DRAIN MALFUNCTION

Is the drain hose twisted or frozen?

YES YES

NO
Is the impeller of the drain pump clogged?

Repair the DRAIN HOSE ASSEMBLY.

Remove foreign material.

NO
Is the connector disconnected, disassembled?

YES

Reconnect or repair the connector

NO
Is the coil of the drain pump too high or low? (resistance of the coil is 10-20 )
BL YL RD RD BL WH WH BL BK

YES

Replace the DRAIN PUMP ASSEMBLY.

NO
When checking voltage between connectors during spin, is the voltage 120 V AC as in the figure?

YL BK BL RD SB SB SB WH WH SB  WH YL

WH

NO

Replace the MAIN PWB ASSEMBLY.

25

WASH HEATER TROUBLE

BL

WH

BL

BK

YL RD YL WH RD YL BL BL WH RD SB SB WH SB WH WH SB BK

Replace the Heater Assembly

HEATING CONTINUOUSLY ABOVE THE SETTING WATER TEMPERATURE

DELAY WASH and EXTRA RINSE at the same time,

Extra Hot: 70 C

Water Temperature [C]

BL

WH

BL

BK

YL RD YL WH RD YL BL BL WH RD SB SB WH SB WH WH SB BK

(1)

When checking the THERMISTOR on the tub, is the THERMISTOR loose?

Push the THERMISTOR tightly to the rubber.

26

WILL NOT CIRCULATE WATER

Is the impeller of the drain pump clogged?

YES

Remove foreign material.

Hose Connector (Water circulation Hose & Steam Nozzle)

NO YES

Are the Hose Connector and/or Hose clogged?

Remove foreign material.

NO
Connector
Is the connector disconnected, disassembled?

YES

Reconnect or repair the connector.

NO
Connector
Is the coil of the right side of drain pump open or short circuited? (Coil R is 18-30 )

YES

Replace PUMP MOTOR ASSEMBLY.

BL YL RD RD BL WH

WH

BL

BK

NO
When checking voltage between the connectors during spin, is the voltage 120 V AC, as the figure?

YL BK BL RD SB SB SB WH WH SB  WH YL

WH

NO

Replace the MAIN PWB ASSEMBLY.

27

SPIN TROUBLE
Check the SENSOR SWITCH ASSEMBLY or HOSE (Pressure). If the problem is on the SENSOR SWITCH ASSEMBLY or the HOSE, replace the SENSOR SWITCH ASSEMBLY or the HOSE.

Check during spin if the frequency of the water level is 248 or more.

Press the START/PAUSE button 2 times in QC Test mode, is the drum spinning at low speed?

Normal

BL

WH

BL

BK

YL RD YL WH

RD YL BL

BK SB

BL WH RD SB

WH

Is it disconnected, or disassembled? [Red: 3pin (1), NA: 4pin (2)]

Correct the connection.

SB WH SB WH

(1)

(2)

Check the motor connector, Is the resistance of the terminal the same as the figure? MOTOR TERMINAL Resistance of terminal: About 5 15

Replace the STATOR ASSEMBLY

Replace the MAIN PWB ASSEMBLY

Does the spring of Latch Hook actuate?

Replace Door Assembly.

Is there clicking sound once or twice when the START/PAUSE button is pressed to start the cycle?
BL WH BL BK YL RD YL WH

Check the DOOR SWITCH ASSEMBLY Connector and MAIN PWB ASSEMBLY (Red 3 pin, Yellow 4 pin and white 3 pin connector (1)). Replace the DOOR SWITCH ASSEMBLY.

RD YL BL

BK SB

BL WH RD SB

WH

SB WH SB WH

Is DOOR SWITCH ASSEMBLY broken?

28

9. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.

TOP PLATE ASSEMBLY

Unscrew 2 screws on the back of the top plate. Pull the top plate backward and upward as shown.

Disconnect the Display PWB Assembly connector from Trans cable.

DRAWER

Pull out the drawer and unscrew 2 screws.

CONTROL PANEL ASSEMBLY

Taking out 1 screw. Lift the side the Control Panel Assembly and pull it out

CONTROL PANEL ASSEMBLY

DISPLAY PWB ASSEMBLY

Unscrew the 8 screws from the Control Panel Assembly. Disassemble the Display PWB Assembly.

29

Disconnect the POWER connector and SENSOR SWITCH ASSEMBLY. Remove the Protect Cover.

PROTECT COVER

Disconnect the connectors.

Unscrew 1 screw on the back. Disassemble the Main PWB.

30

Disassemble the top plate assembly. Pull out the drawer. Push out the DISPENSER ASSEMBLY after unscrew 2 screws.

Unscrew the nut at the lower part of the dispenser.

Disassemble the 4 connectors from the valves. Wire Color

5

Blue Housing (YL-BK) Red Housing(VT-BK) White Housing(WH-BK) Blue Housing(GY-BK) Red Housing(BL-BK) Unscrew 2 screws from the back of the cabinet.

Disassemble two (or three) connectors from the NOISE FILTER. Unscrew a screw from the TOP BRACKET.

31

Unscrew the 5 screws from upper of the canbinet cover. Unscrew the screw from filter cover.

Put a flat ( - ) screwdriver or putty knife into the both sides of the filter cover, and pull it out.

Unscrew the screw from the lower side of the cabinet cover.

32

Open the door. Disassemble the clamp assembly.

Tilt the cabinet cover. Disconnect the door switch connector. NOTE: When assembling the CABINET COVER, connect the connector.

Lift and separate the cabinet cover.

Disassemble the clamp assembly. Disassemble the Gasket.

33

Open the door. Unscrew the 7 screws from the HINGE COVER.

Put a flat ( - ) screwdriver into the openng of the hinge, and pull out the hinge cover.

Unscrew a screw from the lower side of door. Disassemble the door upward.

Be careful! The door is heavy.

Open the door and disassemble the CLAMP ASSEMBLY. Unscrew the 2 screws. NOTE Reconnect the connector after replacing the DOOR SWITCH ASSEMBLY.

34

Disassemble the cabinet cover. Separate the pump hose, the bellows and the circulation hose assembly from the pump assembly. Disassemble the pump assembly in arrow direction.

Disassemble the cabinet cover. Separate 2 connectors from the heater. Loosen the nut and pull out the heater.
CAUTION When assembling the heater, insert the heater into the heater clip on the bottom of the tub. Tighten the fastening nut so the heater is secure.

Disassemble the cabinet cover. Unplug the white connector from the thermistor. Pull it out by holding the bracket of the thermistor.

35

Disassemble the cabinet cover. Separate the heater from the tub. Remove any foreign objects (wire, coin, etc.) by inserting a long bar in the opening.

TOP PLATE ASSEMBLY

Unscrew 2 screws on the back of the top plate. Pull the top plate backward and upward as shown.

Disconnect the connector.

Disassemble the lamp assembly.

36

Disassemble the back cover. Remove the bolt. Pull out the Rotor.

Unscrew the 2 screws from the tub bracket. Remove the 6 bolts on the stator. Unplug the 2 connectors from the stator.

Disassemble the damper hinges from the tub and base. Separate the dampers.

NOTE Once removed, replace the damper with new one.

37

To check out the fault diagnosis of TSG, in case of removing the water inside, you can pull out the plug and let the water drain away.

Be cautious in case of the TSG is hot temperature.

Remove the housing coupled the TSG (Heater, Water level frequency-sensor, Thermistor)

Taking out the screw of the TSG and Body Frame.

38

Taking out the screws of Body Frame (2EA)

Separate the hoses from the TSG.

Remove the Body Frame and then, separate the TSG from the washer

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10. EXPLODED VIEW

10-1. CABINET & CONTROL PANEL ASSEMBLY
M400 M410 F215

A485 F210 F110

A455

A450

A110 A410 A150 A154

A111

A102 A103

A104

A105

A106

A152

A101 A141

A151

A153

A390 A131 A100 A430

A130 A140

A133

A440

A155

A300 A310

A201

A220
A303 A200

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10-2. DRUM & TUB ASSEMBLY

K143 K123 K351 K350 K360

F140

K411

K610

K410 K611 K115 K110 K111 K140 F315 F310 F465 K141 F466

K513 K530

F463 F464 K122 K125

K320

K130
K530

K310 K510 K311 K560 K512 K135 K105

K121

K131

F328

K340

F467

F468

K520 F461 K540

K550

K342

K346

K344

K345

F145

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10-3. DISPENSER ASSEMBLY

F323 F322

F462

F321

F300

F170

F160

F227

F226

F327

F225 F436 F430 F220 F431 F441 F440

F435

F120

A275

HOT (RED)
F130

A276

COLD (BLUE)

F432

42