Converting Coal To Electricity: Chemical, Biological and Environmental Engineering

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Converting Coal to Electricity

Chemical, Biological and Environmental Engineering

Agenda
Where Does the Energy Come From?
How Does Conversion Occur?
The Carnot Limit (system efficiency concepts)

Rankine, Brayton and Combined Cycles


Combined Heat and Power
Emissions and Emissions Controls
Electric Generators, Transmission and
Distribution, Real and Reactive Power
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Advanced Materials and


Sustainable Energy Lab

Primary energy
Energy content of original resource
Coal
Natural gas
Petroleum
Hydro
Wind
Solar
Direct use of sunlight for building use (illumination,
passive solar heating) not included
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Advanced Materials and


Sustainable Energy Lab

How much reserves in fossil fuels?

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How much reserves in fossil fuels?

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How long will that last?

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What is Coal
Anthracite
Hard Coal or Black Coal

Bituminous Coal
soft coal

Sub-Bituminous coal
Also Lignite or Brown Coal
(not pictured)

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Why the difference

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The conversion chain


As we discuss matters in class we may use the
terms primary energy, delivered energy and
useful energy
What is the difference?

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Example for discussion


A coal fired power plant burns 300 tons of subbituminous coal per hour to yield 620 MW e.
a)What is the primary energy content?
b)How much energy was produced?
c)What is the efficiency of the process?
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Example
A) looking at the coal slide that came before we get
sub-bituminous coal yields 24 GJ/ton
Therefore 300 tons x 24GJ/ton = 7,200 GJ = 7.2 TJ
B) Taking the 620 MW over an hour, we get
620 MW x 3600s = 2.23 TJ
C) Efficiency is the ratio between the produced power
and the primary power
2.23TJ / 7.2TJ = 32.3% efficiency
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Efficiency
Pout Eout
Eout
Efficiency

Pin
Ein Qin Win

1st law of thermodynamics


The increase in the internal energy of a system is equal to
the amount of energy added by heating the system minus
the amount lost as a result of the work done by the system
on its surroundings
(conservation of energy)

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Carnot Efficiency
2nd law
The entropy change of any process is greater than or equal to
zero
(i.e., there will always be some wasted energy)

Carnot Efficiency Carnot

Thot Tcold
Tcold

1
Thot
Thot

The Carnot Efficiency is the *maximum* efficiency of a heat


engine
(i.e., a heat engine can only run less efficiently than that, not more)

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Efficiency of a series of processes

From conversion chain:


combustion (& heat exchanger) steam turbine
electric generator distribution grid appliance

system combustion turbine generator grid appliance


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Example: Efficiency of an incandescent lamp


Assume grid
efficiency 92%

Already include typical


Carnot term

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Example: Efficiency of an incandescent lamp

system combustion turbine generator grid appliance


From the table and info we can get the
following

system 94% 42% 98% 92% 4% 1.5% Efficient

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Prevalent Combustion Systems

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Pressurized Circulating Fluidized Bed Combustor

Major advantages:
Keeps heat exchanger out
of the combustion zone
Minimizes release of
unbunrt fuel in FBC
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Converting heat to motion


Heros Machine (aeolipyle)
Described by Ctesibius in 250 BC

Giovanni Brancas prime mover


Described in 1629

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Followed by Savery,
Newcomen,
Advanced Materials and
Watt and Trevithick

Sustainable Energy Lab

Steam Turbines impulse wheel 1


Think of Brancas device
Conversion of steam (heat) to motion relies on escaping high
pressure gas making a jet

Lets use 1000 m.s-1 as a reasonable jet speed

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Steam Turbines impulse wheel 2


Conversion of kinetic energy in jet to motion accomplished
by collision with paddles
Maximum energy transfer occurs when paddle speed = jet
speed
If jet speed = 1000 m.s-1 then paddle speed = 500 m.s-1

Think of small radius device (original Parsons turbine is


15cm)
What is angular velocity for device? (in rpm)

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Reaction turbine

Developed by Charles Parsons, 1889


Basically, a set of vanes converting steam jet speed into
motion

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Steam turbines

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SOx

Combustion Emissions

de-SOx slurry injection

NOx
de-NOx ammonia/urea injection, selective catalytic reduction

Particulate Matter (PM)


bag filters/electrostatic precipitators

CO / CO2
CO usually not an issue with well-controlled power plants
CO2: carbon capture and sequestration
Much research into Carbon Capture coal power plants

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Looking Ahead
Next week:

Brief intro/review of thermo


Rankine, Brayton and Combined Cycles
Combined heat and power
Dealing with combustion products
Electric power system primer

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Advanced Materials and


Sustainable Energy Lab

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