Dr. Fixit Foamshield: Spray Applied Polyurethane Foam System

Dr.
Fixit Foamshield
WATERPROOFING
SPRAY APPLIED POLYURETHANE FOAM SYSTEM
Dr. Fixit Foamshield is a two component, CFC free, polymeric M.D.I. based system for producing rigid
polyurethane foam with a nominal core density of 45-50 kg/ cu.m. by spray application. Grades, adjusted in
reactivity, are available for both cold and hot condition.
Standard complies: Confirms IS 12432 Part 3 For Application
109 Dr. Fixit Foamshield

Typical Applications
}}Roof & Walling Systems
}}Tank Insulation
}}Cold storages
}}Air Barrier Systems
Features
Dr. Fixit Foamshield system is self-flashing and provides seamless protection by sealing cracks, crevices and holes
while insulating decks from temperature extremes. Dr. Fixit Foamshield offers:
}}A high R-value and can reduce condensation when applied correctly
}}Enhancing energy efficiency
}}Lowering lifecycle costs by reducing the operating costs.
}}Improves thermal comfort.
}}Stops Leaks
}}Adheres well to concrete, masonry and variety of other substrate.
}}Light Weight
}}Does not attract rodent and harbor mold growth.
}}Most efficient form of thermal insulation available in the market. The energy savings usually cover the cost of
the roof system in a few years and by placing the insulation on the outside of the envelope, the foam reduces
building expansion and contraction.
Packaging
}}Activator 250 Kg & Base 220 Kg
Method of Application
1 S U R FAC E P R E PA R AT I O N
}}The surface of application must be thoroughly prepared by mechanical means, to remove all loose particles,
laitance, etc.
}}Oil and grease, if any, must be de-greased with suitable solvents.
}}Any surface undulations, cracks and crevices must be duly filled or repaired with cement sand mortar mixed
with latex polymers such as Dr. Fixit Pidicrete URP / Dr. Fixit Pidicrete MPB.
2 E N V I R O N M E N TA L CO N S I D E R AT I O N A N D S U B S T R AT E T E M P E R AT U R E
}}Applicators must recognize and anticipate climatic conditions prior to application to ensure the highest quality
foam and to maximize yield. Ambient air and substrate temperatures, moisture, and wind velocity are all critical
determinants of foam quality and selection of the appropriate reactivity formulation.
}}Variations in ambient air and substrate temperature will influence the chemical reaction of the two components,
directly affecting the expansion rate, amount of rise, yield, adhesion and the resultant physical properties of the
foam insulation.
109 12/06/20
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}}To obtain optimum results, the Dr. Fixit Foamshield system should only be spray-applied to substrates when
ambient air and surface temperatures fall within the range of 10°C and 48°C.
}}All substrates to be sprayed must be dry at the time of application. Moisture content should be maximum 4%.
}}Moisture in the form of rain, fog, frost, dew, or high humidity (> 85% R.H.), will react chemically with the
mixed components, adversely affecting the polyurethane foam formation, dimensional stability and physical
properties of the finished product.

}}Wind velocities in excess of 12 miles per hour may result in excessive loss of exotherm and interfere with the
mixing efficiency, affecting foam surface, cure, and physical properties.
3 A P P L I C AT I O N EQ U I P M E N T
}}2:1 transfer pumps are recommended for material transfer from container to the proportioner. The plural
component proportioner must be capable of supplying each component within ± 2% of the desired 1:1 mixing
ratio by volume. Hose heaters should be set to deliver 50°C to 55°C materials to the spray gun. These settings
will ensure thorough mixing in the spray gun mix chamber in typical applications.
}}Optimum hose pressure and temperature will vary with equipment type and condition, ambient and substrate
conditions, and the specific application. It is the responsibility of the applicator to properly interpret equipment
technical literature, particularly information that relates to the acceptable combinations of gun chamber size,
proportioner output, and material pressures.
}}The relationship between proper chamber size and the capacity of the proportioner’s pre-heater is critical.
}}Mechanical purge spray guns (specifically direct impingement or DI type) are recommended for highest foam
quality.
4 A P P L I C AT I O N
}}Polyurethane foam is sprayed onto the prepared roof surface in two components (a polyol and an isocyanate)
that when mixed expand their volume to form a seamless layer of rigid foam. Within minutes this foam can be
walked on and cures to 90 percent of its full strength in about four hours.
}}Because polyurethane foam adheres to most surfaces, horizontal or vertical, it creates a fully-adhered, self-
flashing, monolithic roof surface, with none of the critical failure points of most roof systems (seams and
penetrating fasteners).
}}Application of waterproofing membrane over the polyurethane foam.
}}Application of protection layer. (Screed or any other equivalent).
Precautions & limitations

}}If components are below suggested temperatures, the increased viscosity of the components may cause pump
cavitation resulting in unacceptable SPF application. If components are above suggested temperatures, there
may be loss of blowing agent resulting in diminished yield.
}}Extreme care must be taken when removing and reinstalling drum transfer pumps so as NOT to reverse the “A”
and “B” components.
}}Store drums at 20°C to 25°C for a minimum of 48 hours before use.
}}Materials in containers should be maintained at 20°C to 25°C while in use. Material temperature should be
confirmed with a thermometer or an infrared gun.
}}Do not configure equipment to recirculate Dr. Fixit Foamshield components from proportioner back into drum.
Do not recirculate or mix other suppliers’ “A” or “B” component into Dr. Fixit Foamshield system containers.
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Technical Information
Properties Typical Value Test Method
Core density (kg/m3) 45 - 50 ASTM D 1622

Compressive strength (kPa) with rise > 300 ASTM D 1621
Tensile strength, (kPa) with rise > 400 ASTM-D 1623/78
Thermal conductivity@25°C,W/M K 0.023 ASTM C 518/91
Closed cell content, apparent vol, % 96-98 ASTM D-2856
Water Vapour Permeability, % 1.76 ASTM E 96
Water absorption, % <3 ASTM D 2842-06
Dimensional Stability (linear Change in %) 0.44 ASTM D 2126-15
2 weeks, 70°C & 97% R.H
Fire resistance Conforming to Class - B2 DIN 4102
The above values are tested as per ASTM D 7425.
Shelf Life
}}Store at room temperature in sealed drums. Moisture will react with this component to produce a surface skin of
polymerized material. Protect from moisture and moisture vapour. Close all drums after use.
}}Maximum permissible storage time is 12 months. The ideal storage temperature is between +20ºC and +25ºC.
}}MDI may undergo partial crystallization at temperature below 0ºC. The product can, however, be brought back
into the liquid state by placing the container in a heating cabinet and carefully warming the entire contents for a
short time to a maximum of 70ºC.
}}The Polyol Component is a low viscosity blend of polyols, hydro fluorocarbon blowing agent, catalysts and
surfactant. Store at room temperature (below 25°C.) in sealed drums. Close all drums after use to prevent loss of
blowing agent and absorption of moisture.
Health and Safety

}}Appropriate literature has been assembled which provides information concerning the health and safety
precautions that must be observed when handling materials used to produce foam from the Dr. Fixit Foamshield
system. Before working with this product, you must read and become familiar with the available information on its
risks, proper use and handling.
}}MDI is classified as a dangerous substance and requires a hazard warning label. It must be handled with care.
}}Safety goggles, impermeable protective gloves and overalls should always be worn when handling this product.
}}Contaminated clothing should be removed immediately to prevent further skin contact.
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Other Products Categories available

Dr. Fixit brings you the widest range of Construction Chemicals
Pidilite Industries Limited DISCLAIMER The product information & application details given by the company
Construction Chemicals Division & its agents has been provided in good faith & meant to serve only as a general
Ramkrishna Mandir Road, Post Box No. 17411 guideline during usage. Users are advised to carry out tests & take trials to ensure on
the suitability of products meeting their requirement prior to full scale usage of our
Andheri (E) Mumbai 400059 INDIA
products. Since the correct identification of the problems, quality of other materials
Tel +91-22-2835 7000 • Fax +91-22-2835 7008
used and the on-site workmanship are factors beyond our control, there are no
www.drfixit.co.in • info.drfixit@pidilite.com expressed or implied guarantee / warranty as to the results obtained. The company
Dr. Fixit Advice Centre (Toll Free No.) 1800 209 5504 does not assume any liability or consequential damage for unsatisfactory results,
314
arising from the use of our products.

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Dr.

Standard complies: Confirms IS 12432 Part 3 For Application

109 Dr. Fixit Foamshield

properties of the finished product.

Precautions & limitations

Core density (kg/m3) 45 - 50 ASTM D 1622

109 Dr. Fixit Foamshield

The above values are tested as per ASTM D 7425.

Health and Safety

Other Products Categories available

arising from the use of our products.

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