Test and Adjustment

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GROUP 3 TESTS AND ADJUSTMENTS

1. TRANSMISSION MEASURING POINTS AND CONNECTIONS


The measurements have to be carried out at hot transmission (about 80~95˚C).
21 47 48 27 16 34
A

55 60 56 53 58

52 63

57
10 D C

E B

F A 65
29 K
H
51

15
VIEW B

49 33 28
VIEW A 7809S3PT17

1) OIL PRESSURE AND TEMPERATURE


Port Description Size
51 In front of the converter-opening pressure (11bar) H M10×1.0
52 Behind the converter-opening pressure (5bar) M14×1.5
53 Forward clutch (16+2bar) KV B M10×1.0
55 Reverse clutch (16+2bar) KR F M10×1.0
56 1st clutch (16+2bar) K1 D M10×1.0
57 2nd clutch (16+2bar) K2 A M10×1.0
58 3rd clutch (16+2bar) K3 C M10×1.0
60 4th clutch (16+2bar) K4 E M10×1.0
63 Behind the converter temperature 100˚C, short-time 120˚C M14×1.5
65 System pressure (16+2bar) K M10×1.0

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2) DELIVERY RATES
Port Description Size
10 Breather M10×1.0
15 Connection to the oil cooler -
16 Connection from the oil cooler -
27 Connection to the filter M42×2.0
28 Connection from the filter M42×2.0
29 Connection from the filter bypass M42×2.0
33 Connection oil filler plug M42×2.0
49 Plug connection on the electro-hydraulic control unit -

3) INDUCTIVE TRANSMITTER AND SPEED SENSOR


Port Description Size
21 Inductive transmitter n Turbine M18×1.5
34 Speed sensor n Output and speedometer -
47 Inductive transmitter n Central gear train M18×1.5
48 Inductive transmitter n Engine M18×1.5

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