Axial Piston Variable Motor A6VM Series 71: Americas
Axial Piston Variable Motor A6VM Series 71: Americas
Axial Piston Variable Motor A6VM Series 71: Americas
Replaces: 12.2015
Features Contents
▶ Robust motor with long service life Type code 2
▶ Approved for very high rotational speeds Hydraulic fluids 6
▶ High starting efficiency Working pressure range 7
▶ Excellent slow-running characteristics Technical data 9
▶ Large variety of controls HP – Proportional hydraulic control 11
▶ High control range (can be swiveled to zero) EP – Proportional control, electric 14
▶ High torque HZ – Two-point control, hydraulic 16
▶ Optionally with flushing and boost-pressure valve EZ – Two-point control, electric 17
mounted HA – Automatic high-pressure related control 18
▶ Optionally with mounted high-pressure counterbalance DA – Automatic control, speed related 23
valve Electric travel direction valve (for DA, HA.R) 25
▶ Bent-axis design Dimensions, size 60 26
Dimensions, size 85 32
Dimensions, size 85 33
Dimensions, size 115 39
Dimensions, size 150 45
Dimensions, size 170 51
Dimensions, size 215 57
Connector for solenoids 63
Neutral position switch 64
Flushing and boost-pressure valve 65
BVD and BVE counterbalance valve 66
Integrated BVI counterbalance valve 70
Speed sensor 75
Setting range for displacement 76
Installation instructions 78
Project planning notes 80
Values in the US customary unit system are converted and Safety instructions 81
rounded values. In case of doubt, only metric values are valid.
RE-A 91610/2022-02-03, Bosch Rexroth Corporation
2 A6VM series 71 (Americas) | Axial piston variable motor
Type code
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
A6V M 0 / 71 A W V 0 –
Operating mode
02 Motor M
Size (NG)
03 Geometric displacement, see “Technical data” on page 9 060 085 115 150 170 215
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
A6V M 0 / 71 A W V 0 –
Swivel angle detection (see page 64) 060 060 085 115 150 170 215
07 Without ● ● ● ● ● ● ● 0
Neutral position switch ‒ ‒ ● ● ● ● ● N
Version of ports and fastening threads 060 085 115 150 170 215
12 Ports with O-ring seal (ANSI) based on ISO 11926, metric fastening thread according
● ● ● ● ● ● C
to DIN 13
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
A6V M 0 / 71 A W V 0 –
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
A6V M 0 / 71 A W V 0 –
Speed sensor (see page 75) 060 085 115 150 170 215
20 Without speed sensor ● ● ● ● ● ● 0
Prepared for DSA/12 speed sensor ▲ ▲ ▲ ▲ ▲ ▲ U
With DSA/12 speed sensor mounted7) ▲ ▲ ▲ ▲ ▲ ▲ V
Prepared for DSA/20 speed sensor ● ● ● ● ● ● W
With DSA/20 speed sensor mounted ○ ○ ○ ○ ○ ○ C
Standard/special version
21 Standard version 0
Standard version with installation variants, e.g. T ports open and closed contrary to standard Y
Special version S
Notice
▶ Note the project planning notes on page 80.
▶ In addition to the type code, please specify the rele-
vant technical data when placing your order.
▶ Please note that not all type code combinations are
available although the individual functions are marked
as being available
5) State ordering code for counterbalance valve separately in 6) Not for EZ7, EZ8 and HZ7.
accordance with data sheet 95522 (BVD), 95525 (BVE/53) or 7) Specify the type code of sensor in accordance with data sheet
95528 (BVE/52, BVD/52). Note the restrictions described on page 95133 (DSA) and observe the requirements for the electronics.
70.
Hydraulic fluids
The axial piston unit is designed for operation with HLP Selection of hydraulic fluid
mineral oil according to DIN 51524. Bosch Rexroth evaluates hydraulic fluids on the basis of the
Application instructions and requirements for hydraulic fluid Fluid Rating according to the technical data sheet 90235.
selection, behavior during operation as well as disposal and Hydraulic fluids with positive evaluation in the Fluid
environmental protection should be taken from the following Rating are provided in the following technical data sheet:
data sheets before the start of project planning: ▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
▶ 90220: Hydraulic fluids based on mineral oils and hydraulic components (pumps and motors)
related hydrocarbons
Selection of hydraulic fluid shall make sure that the
▶ 90221: Environmentally acceptable hydraulic fluids
operating viscosity in the operating temperature range is
▶ 90222: Fire-resistant, water-free hydraulic fluids
within the optimum range (νopt; see selection diagram).
(HFDR/HFDU)
▶ 90223: Fire-resistant, water-containing hydraulic fluids
Notice
(HFC, HFB)
The axial piston unit is not suitable for operation with
▶ 90225: Limited technical data for operation with water-
HFA hydraulic fluids. If HFB, HFC and HFD or environmen-
free and water-containing fire-resistant hydraulic fluids
tally acceptable hydraulic fluids are used, the limitations
(HFDR, HFDU, HFB, HFC)
regarding technical data or other seals must be observed
Notice: The maximum circuit temperature of 240 °F (+115 °C) must not be exceeded at the working ports A and B
complying with the permissible viscosity.
▼ Selection diagram
Maximum permissible viscosity on cold start 1600
1000
Warm-up phase 600
400
200
VG 68
VG 46
VG
VG 32
VG 2
Viscosity ν [cSt]
10
2
100
0
60
Continuous
operation 40
36
νopt
20
16
10
Minimum permissible viscosity for short-term operation
7
−40 −13 14 32 50 86 104 122 158 195 240
(−40) (−25) (−10)(0) (10) (30)(40)(50) (70) (90) (115)
Temperature ϑ [°F (°C)]
1) This corresponds, for example on the VG 46, to a temperature range 3) If the temperature at extreme operating parameters cannot be
of +39.2 °F … +185 °F (+4 C … +85 °C) (see selection diagram) adhered to, please contact us.
2) Special version, please contact us
pnom t2
Single operating period t1 tn
∆t
Maximum pressure pmax
Nominal pressure pnom
Pressure p
Pressure p
∆p
Time t
Minimum pressure (high-pressure side)
[psi] 2000 4000 6000 8000 10000 [bar] Total operating period = t1 + t2 + … + tn
75 5
Differential pressure Dp
NG85
60 4
Notice
NG60
45 3 ▶ Working pressure range valid when using hydraulic
30 NG115, 150 2 fluids based on mineral oils. Please contact us for
NG170, 215 NG60 values for other hydraulic fluids.
15 1
NG85 ▶ In addition to the hydraulic fluid and the temperature,
0 0 the service life of the shaft seal is influenced by the
NG215 NG150 NG115
NG170 rotational speed of the axial piston unit and the case
pressure.
▼ Minimum pressure – pump operating mode (inlet) ▶ The service life of the shaft seal decreases with incre-
asing frequency of pressure peaks and increasing
[psi] [bar] mean differential pressure.
230 16
▶ The case pressure must be higher than the external
200 14
pressure (ambient pressure) at the shaft seal.
Vg max
Inlet pressure pabs
175 12
145 Vg x 10
Effect of case pressure on beginning of control
115 8
An increase in case pressure affects the beginning of
90 0.3 Vg max 6
control of the variable motor when using the following
60 4
control options:
30 2 HP, HA.T3: increase
15 1
0 0.4 0.7 1.0 1.3 1.6 DA: decrease
Rotational speed n / nnom With the following settings, an increase in case pressure
This diagram is valid only for the optimum viscosity range will have no effect on the beginning of control:
from nopt = 36 to 16 cSt. HA.R and HA.U, EP, HA
If the above mentioned conditions cannot be ensured, The factory setting of the beginning of control is made at
please contact us. pabs = 30 psi (2 bar) case pressure.
Technical data
Size NG 60 85 115 150 170 215
Displacement, geometric, per revolution Vg max in3 1.71 5.18 7.05 9.28 10.48 13.21
(cm3) (62) (85.2) (115.6) (152.1) (171.8) (216.5)
Vg min in3 (cm3) 0 0 0 0 0 0
Vg x in3 (cm3) 2.26 (37) 3.11 (51) 4.21 (69) 5.55 (91) 3.96 (65) 7.93 (130)
Maximum at Vg max nnom rpm 4450 3900 3550 3250 3100 2900
rotational at Vg < Vg x (see diagram) nmax rpm 7200 6800 6150 5600 4900 4800
speed1)
at Vg 0 nmax rpm 8400 8350 7350 6000 5750 5500
Inlet flow2) at nnom and Vg max qv gpm 72.65 87.71 108.31 131 140.80 165.9
(l/min) (275) (332) (410) (494) (533) (628)
Torque3) at Vg max and at M lb-ft 328 450 611 800 907 1143
Δp = 6500 psi (450 bar) (Nm) (444) (610) (828) (1089) (1230) (1550)
Rotary Vg max to Vg/2 cmin klb-ft/rad 11.06 16.22 27.29 32084 38.35 51.63
stiffness (kNm/rad) (15) (22) (37) (43500) (52) (70)
Vg/2 to 0 (interpolated) cmin klb-ft/rad 33.19 50.15 76.71 91.46 115.06 144.56
(kNm/rad) (45) (68) (104) (124) (156) (196)
Moment of inertia for rotary group JTW lbs-ft2 0.102 0.171 0.261 0.4295 0.505 0.719
(kgm2) (0.0043) (0.0072) (0.0110) (0.0181) (0.0213) (0.0303)
Case volume V gal (l) 0.21 (0.8) 0.26 (1.0) 0.39 (1.5) 0.45 (1.7) 0.08 (2.3) 0.08 (3.0)
Weight Without BVI m lbs (kg) 61.7 (28) 79.4 (36) 101.4 (46) 134 (61) 136.7 (62) 171.9 (78)
approx. With BVI m lbs (kg) ‒ ‒ ‒ 151.6 (68) 154.3 (70) ‒
Speed range
The minimum rotational speed nmin is not limited. If unifor- Determining the operating characteristics
mity of motion is required, speed nmin must not be less than Vg × n Vg × n
50 rpm.
Inlet flow qv =
231 × ηv
[gpm] ( 1000 × ηv ) [l/min]
Notices qv × 231 × ηv qv × 1000 × ηv
( ) [rpm]
Rotational
n = [rpm]
speed Vg Vg
▶ Theoretical values, without efficiency and tolerances;
values rounded Vg × Δp × ηmh Vg × Δp × ηmh
0.8
NG85, 115
Vg x
0.6
Vg x NG170
0.38
NG60,
215 1) The valid values (observing the maximum permissible inlet flow):
0.2
– for the optimum viscosity range from νopt = 36 to 16 cSt
4)
0 – with hydraulic fluid based on mineral oils
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.74 2) Note input flow limitation due to counterbalance valve (page 74).
1.58 1.62 Torque without radial force, with radial force see page 10.
Rotational speed n / nnom 3)
° φopt
= 45 =4
t
φ op 5°
3
1 2
The proportional hydraulic control provides infinite adjust- Stroking time damping
ment of the displacement. The control is proportional to The stroking time damping impacts the swivel behavior of the
the pilot pressure at port X. motor and consequently the machine response speed.
HP1, HP2 positive control Standard
▶ Beginning of control at Vg min (minimum torque, maxi- HP without damping.
mum permissible rotational speed at minimum pilot HP.D with throttle pin on both sides, symmetrical
pressure) (see table)
▶ End of control at Vg max (maximum torque, minimum Optional
rotational speed at maximum pilot pressure) HP with throttle pin on both sides, symmetrical
HP5, HP6 negative control (see table)
▶ Beginning of control at Vg max (maximum torque, mini-
mum rotational speed at minimum pilot pressure) ▼ Throttle pin overview
▶ End of control at Vg min (minimum torque, maximum Size 60 85 115 150 170 215
permissible rotational speed, at maximum pilot Groove size [inch] 0.018 0.018 0.022 0.022 0.022 0.026
pressure)
([mm]) (0.45) (0.45) (0.55) (0.55) (0.55) (0.65)
Notice
▶ Maximum permissible pilot pressure: pSt = 1450 psi HP1, HP5 pilot pressure increase ΔpSt = 145 psi (10 bar)
(100 bar) HP1 positive control
▶ The control oil is internally taken out of the high-pres- A pilot pressure increase of 145 psi (10 bar). at port X
sure passage of the motor (A or B). For reliable con- results in an increase in displacement from Vg min to Vg max.
trol, a working pressure of at least 435 psi (30 bar) is HP5 negative control
necessary in A (B). If a control operation is performed A pilot pressure increase of 145 psi (10 bar).r at port X
at a working pressure < 435 psi (30 bar), an auxiliary results in a decrease in displacement from Vg max to Vg min.
pressure of at least 435 psi (30 bar) must be applied ▶ Beginning of control, setting range 30 to 290 psi (2 to
at port G using an external check valve. For lower 20 bar)
pressures, please contact us. ▶ Standard setting:
Please keep in mind that pressures up to 7700 psi Beginning of control at 45 psi (3 bar) (end of control at
(530 bar) can occur at port G. 190 psi (13 bar)).
▶ Please state the desired beginning of control in plain
text when ordering, e.g.: beginning of control at ▼ Characteristic curve
145 psi (10 bar). HP5 HP1
▶ The beginning of control and the HP characteristic 508 (35)
curve are influenced by the case pressure. An increase
435 (30)
Pilot pressure pSt [psi] ([bar])
HP2, HP6 pilot pressure increase ΔpSt = 25 bar ▼ Circuit diagram HP5, HP6 (negative control)
HP2 positive control
A pilot pressure increase of 363 psi (25 bar) at port X X
results in an increase in displacement from Vg min to Vg max.
HP6 negative control
A pilot pressure increase of 363 psi (25 bar) at port X G
HP6 HP2
1015 (70) T2
M1
Pilot pressure pSt t [psi] ([bar])
870 (60)
Beginning of Pilot pressure
increase
725 (50)
580 (40)
508 (35)
control setting
435 (30)
range
290 (20)
145 (10)
73 (5)
M1
U T1
Vg min
Vg max
A
T2
G
U T1
Vg min
Vg max
A
T2
M1
The proportional electric control provides infinite adjust- Stroking time damping
ment of the displacement. Control is proportional to the The stroking time damping impacts the swivel behavior of
electric control current applied to the solenoid. the motor and consequently the machine response speed.
EP1, EP2 positive control Standard
▶ Beginning of control at Vg min (minimum torque, maxi- EP without damping.
mum permissible rotational speed at minimum control EP.D with throttle pin on both sides, symmetrical (see
current) table)
▶ End of control at Vg max (maximum torque, minimum Optional
rotational speed at maximum control current) EP with throttle pin on both sides, symmetrical (see
EP5, EP6 negative control table)
▶ Beginning of control at Vg max (maximum torque, mini-
mum rotational speed at minimum control current) ▼ Throttle pin overview
▶ End of control at Vg min (minimum torque, maximum Size 60 85 115 150 170 215
permissible rotational speed at maximum control Groove size [inch] 0.018 0.018 0.022 0.022 0.022 0.026
current)
([mm]) (0.45) (0.45) (0.55) (0.55) (0.55) (0.65)
▼ Characteristic curve
Technical data, solenoid EP1, EP5 EP2, EP6
EP5, EP6 EP1, EP2
1600 800 Voltage 12 V (±20%) 24 V (±20%)
max max
Control current
1400 700 Beginning of control 400 mA 200 mA
End of control 1200 mA 600 mA
1200 600
Current limit 1.54 A 0.77 A
1000 500 Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
Dither
800 400
Frequency 100 Hz 100 Hz
1)
600 300 minimum oscillation range 240 mA 120 mA
Duty cycle 100% 100%
400 200 Type of protection: see connector version page 68
▼ Circuit diagram EP1, EP2 (positive control) EP5D1, EP6D1 Pressure control, fixed setting
M1 The pressure control overrides the EP control function. If
the load torque or a reduction in motor swivel angle cau-
U T2
ses the system pressure to reach the setpoint value of the
B
pressure control, the motor will swivel towards a larger
displacement.
The increase in displacement and the resulting reduction
Vg min
Vg max in pressure cause the control deviation to decrease. With
the increase in displacement the motor develops more
A
torque, while the pressure remains constant.
Setting range of the pressure control valve 1160 to
T1 6527 psi (80 to 450 bar)
G
▼ Circuit diagram EP5D1, EP6D1 (negative control)
U T2
B
G
U T1 Vg min
Vg max
B
A
Vg min
Vg max T1
M1
A
T2
M1
The two-point hydraulic control allows the displacement Stroking time damping
to be set to either Vg min or Vg max by switching the pilot The stroking time damping impacts the swivel behavior of the
pressure at port X on or off. motor and consequently the machine response speed.
Standard for sizes 150 to 215
HZ5, HZ7 negative control HZ5 with throttle pin on both sides, symmetrical (see
▶ Position at Vg max (without pilot pressure, maximum table)
torque, minimum rotational speed) Standard for sizes 60 to 115
▶ Position at Vg min (with pilot pressure > 220 psi HZ7 (synchronous piston) with throttle pin on both sides,
(15 bar) activated, minimum torque, maximum permis- symmetrical (see table)
sible rotational speed)
▼ Throttle pin overview
▼ Characteristic curve HZ5, HZ7
Size 60 85 115 150 170 215
1450 (100) Groove size [inch] 0.012 0.012 0.012 0.022 0.022 0.026
([mm]) (0.30) (0.30) (0.30) (0.55) (0.55) (0.65)
Pilot pressure pSt [psi] ([bar])
220 (15)
G
0
U T1
Vg min Displacement Vg max
B
Notice
▶ Maximum permissible pilot pressure: pSt = 1450 psi Vg min
(100 bar) Vg max
▶ The control oil is internally taken out of the high-pressure
A
passage of the motor (A or B). For reliable control, a
working pressure of at least 435 psi (30 bar) is neces-
sary in A (B). If a control operation is performed at a T2
working pressure < 435 psi (30 bar), an auxiliary pres-
M1
sure of at least 435 psi (30 bar) must be applied at port
G using an external check valve. For lower pressures,
please contact us. ▼ Circuit diagram HZ7 (negative control)
T2
G
X
The two-point electric control, type EZ, allows the motor ▼ Circuit diagram EZ5, EZ6 (negative control)
Notice
G
▶ The control oil is internally taken out of the high-pres-
sure passage of the motor (A or B). For reliable con- U T1
trol, a working pressure of at least 435 psi (30 bar) is
necessary in A (B). If a control operation is performed B
at a working pressure < 435 psi (30 bar), an auxiliary
pressure of at least 435 psi (30 bar) must be applied
Vg min
at port G using an external check valve. For lower
Vg max
pressures, please contact us.
Please keep in mind that pressures up to 7700 psi A
(530 bar) can occur at port G.
Groove size [inch] 0.012 0.012 0.012 0.022 0.022 0.026 Duty cycle 100% 100%
([mm]) (0.30) (0.30) (0.30) (0.55) (0.55) (0.65) Type of protection: see connector version page 63
with increasing working pressure from Vg min to Vg max. The Groove size [inch] 0.017 0.017 0.022 0.022 0.022 0.026
displacement is modulated between Vg min and Vg max ([mm]) (0.45) (0.45) (0.55) (0.55) (0.55) (0.65)
HA1 with minimum pressure increase, positive control HA2 with pressure increase, positive control
A working pressure increase of Δp ≤ approx. 145 psi A working pressure increase of Δp aapprox. 1450 psi
(10 bar) results in an increase in displacement from Vg min (100 bar) results in an increase in displacement from Vg
to Vg max. min to Vg max.
Beginning of control, setting range 1150 to 5100 psi (80 to Beginning of control, setting range 1150 to 5100 psi (80 to
350 bar) bar 350 bar) Please state the desired beginning of control in
Please state the desired beginning of control in plain text plain text when ordering, e.g.: beginning of control at
when ordering, e.g.: beginning of control at 4350 psi 2900 psi (200 bar).
(300 bar).
▼ Characteristic curve HA2
▼ Characteristic curve HA1
6500 (450)
5800 (400)
5800 (400)
4350 (300)
Beginning of control
4350 (300)
Δp ≤ approx.
Beginning of control
setting range
Pressure increase
3600 (250)
setting range
3600 (250)
2900 (200)
2900 (200)
2200 (150)
2200 (150)
1450 (100)
1150 (80) 1450 (100)
725 (50) 1150 (80)
725 (50)
0
0 0.2 0.4 0.6 0.8 1.0 0
0 0.2 0.4 0.6 0.8 1.0
Vg min Vg / Vg max Vg max
Vg min Vg / Vg max Vg max
Displacement
Displacement
B B
Vg min Vg min
Vg max Vg max
A A
T2 T2
G G
X
X
Notice
Maximum permissible pilot pressure 1450 psi (100 bar).
M1
U T1
Vg min
Vg max
A
T2
G
M1
U T1
Vg min
Vg max
A
T2
G
M1
U T1
Vg min
Vg max
A
T2
G
HA.R1, HA.R2 electric override, electric travel direction ▼ Circuit diagram HA1R1, HA1R2
valve M1
With the HA.R1 or HA.R2 control, the beginning of control
can be overridden by an electric signal to switching sole- U T1
Electric override M1
U T1
DA control is only suitable for certain types of travel drive
systems and requires review of the motor and vehicle B
parameters to ensure that the motor is used correctly and
that machine operation is safe and efficient. We recom- Vg min
mend that all DA applications be reviewed by a Bosch Vg max
Rexroth application engineer. A
Our Sales department will provide you detailed informa-
tion.
T2
M1
Notice
The beginning of control and the DA characteristic curve
are influenced by case pressure. An increase in the case
pressure causes a decrease / reduction in the beginning of
control (see page 8) and thus a parallel displacement
of the characteristic curve.
Electric override
Technical data, solenoid b with ⌀37 R1 R2
Voltage 12 V (±20%) 24 V (±20%)
No override de-energized de-energized
Position Vg max energized energized
Nominal resistance (at 68 °F (20 °C)) 5.5 Ω 21.7 Ω
Nominal power 26.2 W 26.5 W
Minimum active current required 1.32 A 0.67 A
Duty cycle 100% 100%
Type of protection: see connector version page 63
a
X3
X1
G b
U T1
Vg min
Vg max
T2
M1
K1.1 V1
K2.1
K1.2 24 V DC
A3 B3 Solenoid a,
K1 motor
A2
Notice
The shown diodes and relays are not included in the
scope of delivery of the motor.
Dimensions, size 60
8.15 (207)
5.20 (132)
0.56
6.93 (176)
G (14.3)
U T1 G
0.31 (8)1)
0.94 (24)
(72.5)
2.85
5°
4.51 (114.5)
5.75 (146)
12.
Z
3.31
(84)
2)
6.06 (154)
Y 1.18 (30)
T2
0.50 (12.7) 0.79 (20)
3.58 (91)
5.16 (131)1) M1 M1 4.51 (114.5)
9.29 (236)2) 5.75 (146)
10.51 (267)
0.91
(23)
(DIA127-0.05)
DIA5.000
DIA4.998
Flange SAEJ744
View Y
(50.8)
2.00
(19)
0.75
0.94
(23.8)
Center of gravity
2 SAE working ports A and B 1 SAE working ports A and B 2 SAE working ports A and B at 1 SAE working ports A and B
at side, opposite at rear side, opposite, only HZ7, EZ7/8 at rear, only HZ7, EZ7/8
B A B A
B A B A
1.48 1.48
(37.5) (37.5)
6.50 (165)
2.13 2.13 5.98 (152)
(54) (54)
5.98 (152) 6.50 (165)
1.10
(28)
0.37
DIA4.37 (DIA111)
(9.5)
DIA1.77
(DIA45)
1.57 (40)
2.20 (56)
1) Depending on the application, momentary pressure peaks can 4) The countersink may be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to ISO 11926-2.
fittings. 5) O = Must be connected (plugged on delivery)
2) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
3) Depending on installation position, T1 or T2 must be connected
(see also installation instructions on page 78).
10.51 (267)
10.35 (263)
M1 M1
G G
6.93 (176)
(107)
4.21
B A
8.86 (225)
B A
6.06 (154)
G G
M1
M1
▼ HP1, HP2 – Proportional hydraulic control, positive control ▼ HP5, HP6 – Proportional hydraulic control, negative control
(110)
4.33
B A
5.47 (139)
6.26 (159)
B A
3.54 (90)
6.06 (154)
G X G
1.40 7.24 (184) X M1
(35.5) M1
B A
3.50 (89)
6.06 (154)
M1
M1
▼ HZ7 – Two-point hydraulic control, negative control ▼ EZ7, EZ8 – Two-point electric control, negative control
9.88 (251)
8.15 (207)
8.15 (207)
(100)
3.94
(100)
3.94
4.61 (117)
B A
5.75 (146)
B A
5.75 (146)
1.22 (31)1)
0.94 (24)
1.22 (31)1)
0.94 (24)
X
X
2.40
G 6.89 (175) G G G
(61) 9.41 (239)1) 4.88 (124) 9.41 (239)1)
(107)
(107)
4.21
4.21
B A B A
5.47 (139)
6.26 (159)
8.86 (225)
G G G
X G
1.40 7.24 (184) X
(35.5)
10.35 (263)
M1 M1
(107)
4.21
B A
8.86 (225)
G a
G
b
4.33
(110)
▼ DA0 – Automatic speed related control, negative control, with ▼ DA1, DA2 – Automatic speed related control, negative control,
hydraulic travel direction valve with electric travel direction valve and electric Vg max override
6.10 (155)
5.20 (132)
G
(120)
4.72
G
B A
6.06 (154)
3.70 (94)
B A
6.06 (154)
M1
M1 M1
M1
Dimensions, size 85
EP5, EP6 – Proportional electric control, negative control, with Mounting flange C2
Port plate 2 — SAE working ports A and B at side, opposite
9.13 (232)
5.55 (141)
0.69
G (17.5)
7.17 (182)
U T1 G
1.08 (27.5)
3.15 (80)
0.43 (11)
5°
12.
Z
3.58 (91)
1)
6.57 (167)
Y 1.34 (34)
0.50 (12.7) 0.91 (23) T2
3.94 (100)
5.67 (144) M1
M1
10.35 (263)1) 7.13 (181)
11.61 (295) 8.39 (213)
0.91
(23)
(DIA127-0.05)
DIA5.000
DIA4.998
Flange SAEJ744
View Y
(57.2)
2.25
(25)
0.98
1.09
(27.8)
Center of gravity
1) Port plate 1 — SAE working ports A and B at rear
Dimensions, size 85
EP5, EP6 – Proportional electric control, negative control, with Mounting flange C4
Port plate 2 — SAE working ports A and B at side, opposite
9.13 (232)
5.55 (141) 0.56
G
7.17 (182)
(14.3)
U T1 G
1.08 (27.5)
0.33 (8.44)
3.15 (80)
.5°
4.51 (114.5)
12
6.06 (154)
Z
3.58 (91)
6.57 (167)
1.34 (34)1)
Y
Y
0.50 (12.7) 0.83 (21) T2
3.94 (100)
5.79 (147)
M1 M1 0.0047
10.35 (263)1) (0.12)
11.61 (295) 4.51 (114.5)
6.14 (156)
0.91
(23)
(DIA127-0.05)
DIA5.000
DIA4.998
Flange SAEJ744
View Y
(57.2)
2.25
(25)
0.98
1.09
(27.8)
Center of gravity
1) Port plate 1 — SAE working ports A and B at rear
2 SAE working ports A and B 1 SAE working ports A and B 2 SAE working ports A and B at 1 SAE working ports A and B
at side, opposite at rear side, opposite, only HZ7, EZ7/8 at rear, only HZ7, EZ7/8
B A B A
B A A
B
1.65 1.65
(42) (42)
2.13 2.13 6.97 (177)
6.46 (164)
(54) (54)
6.46 (164) 6.97 (177)
1.10
(28)
0.37
DIA4.33 (DIA110)
(9.5)
DIA1.97
(DIA50)
1.73
(44)
2.44 (62)
1) Depending on the application, momentary pressure peaks can 4) The countersink may be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to ISO 11926-2.
fittings. 5) O = Must be connected (plugged on delivery)
2) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
3) Depending on installation position, T1 or T2 must be connected
(see also installation instructions on page 78).
▼ EP1, EP2 – Proportional electric control, positive control ▼ EP5D1, EP6D1 – Proportional electric control, negative con-
trol, with pressure control fixed setting
11.61 (295)
11.42 (290)
M1 M1
G G
7.17 (182)
(113)
4.45
B A
9.37 (238)
6.57 (167)
B A
G G
M1 M1
▼ HP1, HP2 – Proportional hydraulic control, positive control ▼ HP5, HP6 – Proportional hydraulic control, negative control
(116)
4.57
5.98 (152)
6.77 (172)
B A
3.78 (96)
6.57 (167)
B A
G G
X
1.40 8.15 (207) X M1
(35.5) M1
B A
M1
M1
▼ HZ7 – Two-point hydraulic control, negative control ▼ EZ7, EZ8 – Two-point electric control, negative control
(112)
(113)
4.41
4.45
5.20 (132)
6.34 (161)
6.34 (161)
B A B A
1.08 (27.5)
1.08 (27.5)
1.38 (35)1)
1.38 (35)
X
X
G 7.68 (195) G G G
2.40 10.47 (266)1) 4.88 10.47 (266)1)
(61) (124)
▼ HA1, HA2 / HA1T3, HA2T3 – Automatic high-pressure related ▼ HA1U1, HA2U2 – Automatic high-pressure related control,
control, positive control, with hydraulic override, remote positive control, with electric override, two-point
controlled, proportional
(113)
(113)
4.45
4.45
5.98 (152)
6.77 (172)
B A B A
9.41 (239)
G G G
X G
1.40 8.15 (207) X
(35.5)
HA1 and HA2, X plugged
HA1T and HA2T, X open
11.42 (290)
M1 M1
(113)
4.45
B A
9.41 (239)
G a
G
b
4.33
(110)
▼ DA0 – Automatic speed related control, negative control, with ▼ DA1, DA2 – Automatic speed related control, negative control,
hydraulic travel direction valve with electric travel direction valve and electric Vg max override
6.34 (161)
5.43 (138)
G
(126)
4.96
G
3.94 (100)
6.57 (167)
B A
6.57 (167)
B A
M1
M1 M1
M1
X1, X2 Pipe fitting SDSC – L8×M12 – F acc. to ISO 8434-1
Use assembled fitting!
9.92 (252)
6.22 (158) 0.81
(20.6)
G
7.40 (188)
U T1
G
3.58 (91)
1.18 (30)
0.28 (7)
.5°
6.36 (161.6)
7.87 (200)
12
Z
4.02 (102)
1.50 (38)1)
6.89 (175)
Y
T2
0.50 (12.7) 0.98 (25)
4.33 (110)
M1 M1
5.12 (130) 6.36 (161.6)
11.38 (289)1) 7.87 (200)
12.68 (322)
0.98
(25)
(DIA152.4-0.05)
DIA6.000
DIA5.998
Flange SAEJ744
View Y
(57.2)
2.25
(25)
0.98
1.09
(27.8)
Center of gravity
1) Port plate 1 — SAE working ports A and B at rear
2 SAE working ports A and B 1 SAE working ports A and B 2 SAE working ports A and B at 1 SAE working ports A and B
at side, opposite at rear side, opposite, only HZ7, EZ7/8 at rear, only HZ7, EZ7/8
B A
B A
B A B A
1.65 1.65
M1
(42) (42)
2.56 2.56
7.09 (180) 7.60 (193)
(65) (65)
7.09 (180) 7.60 (193)
1.42
(36)
0.47
DIA5.35 (DIA136)
(12)
(DIA60)
DIA2.36
2.17 (55)
2.95 (75)
1) Depending on the application, momentary pressure peaks can 4) The countersink may be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to ISO 11926-2.
fittings. 5) O = Must be connected (plugged on delivery)
2) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
3) Depending on installation position, T1 or T2 must be connected
(see also installation instructions on page 78).
▼ EP1, EP2 – Proportional electric control, positive control ▼ EP5D1, EP6D1 – Proportional electric control, negative con-
trol, with pressure control fixed setting
10.51 (267)
12.32 (313)
M1 M1
G G
6.93 (176)
(121)
4.76
B A
9.80 (249)
B A
6.06 (154)
G G
M1
M1
▼ HP1, HP2 – Proportional hydraulic control, positive control ▼ HP5, HP6 – Proportional hydraulic control, negative control
12.32 (313)
1.59 12.60 (320)
M1 M1 (40.5) 11.38 (289)
X G G X
(121)
4.76
(121)
4.76
B A
6.46 (164)
7.09 (180)
B A
3.98 (101)
6.89 (175)
G X G X
1.59 9.09 (231) M1
M1
(40.5)
B A
3.50 (89)
6.06 (154)
M1
M1
▼ HZ7 – Two-point hydraulic control, negative control ▼ EZ7, EZ8 – Two-point electric control, negative control
(121)
(121)
4.76
4.76
B A B A
5.63 (143)
6.77 (172)
6.77 (172)
1.50 (38)1)
1.50 (38)1)
1.18 (30)
1.18 (30)
X
X
G 8.43 (214) G G G
2.40 11.34 (288)1) 4.88 11.34 (288)1)
(61) (124)
(121)
4.76
B
6.46 (164)
7.09 (180)
B A
9.80 (249)
G X G
G X G
1.59 9.09 (231)
(40.5)
HA1 and HA2, X plugged
HA1T and HA2T, X open
12.32 (313)
M1 M1
(121)
4.76
B A
9.80 (249)
a
G
G
b
4.41
(112)
▼ DA0 – Automatic speed related control, negative control, with ▼ DA1, DA2 – Automatic speed related control, negative control,
hydraulic travel direction valve with electric travel direction valve and electric Vg max override
5.71 (145)
(132)
5.20
G
B A
6.89 (175)
4.21 (107)
B A
M1
M1 M1
M1
10.98 (279)
6.77 (172)
0.81
(20.6)
7.72 (196)
U T1 G
G
4.29 (109) 3.94 (100)
0.51 (13)
1.30 (33)
.5°
6.36 (161.6)
7.87 (200)
12
7.68 (195)
1.65 (42)1)
Y
T2
0.50 (12.7) 0.98 (25)
4.88 (124) M1 M1
6.57 (167) 6.36 (161.6)
12.60 (320)1) 7.87 (200)
13.90 (353)
0.98
(25)
(DIA152.4-0.05)
DIA6.000
DIA5.998
View Y
(66.7)
2.63
1.26
(32)
1.25
(31.8)
Center of gravity
1) Port plate 1 — SAE working ports A and B at rear
B A B A
2.99 2.99
(76) (76)
8.03 (204) 8.90 (226)
1.42
(36)
0.47
DIA5.35 (DIA136)
(12)
DIA2.36
(DIA60)
2.17
(55)
2.95 (75)
1) Depending on the application, momentary pressure peaks can 4) The countersink may be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to ISO 11926-2.
fittings. 5) O = Must be connected (plugged on delivery)
2) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
3) Depending on installation position, T1 or T2 must be connected
(see also installation instructions on page 78).
▼ EP1, EP2 – Proportional electric control, positive control ▼ EP5D1, EP6D1 – Proportional electric control, negative con-
trol, with pressure control fixed setting
13.90 (353)
13.66 (347)
M1 M1
G G
7.72 (196)
(132)
5.20
B A
10.39 (264)
B A
7.68 (195)
G G
M1 M1
▼ HP1, HP2 – Proportional hydraulic control, positive control ▼ HP5, HP6 – Proportional hydraulic control, negative control
(132)
5.20
B A
7.01 (178)
7.68 (195)
B A
4.29 (109)
7.68 (195)
G X G
1.59 10.12 (257) X M1
(40.5) M1
B A
4.25 (108)
7.68 (195)
M1
M1
▼ HZ5 – Two-point hydraulic control, negative control ▼ EZ5, EZ6 – Two-point electric control, negative control
7.32 (186)
(132)
5.20
B A B A
4.25 (108)
7.68 (195)
7.68 (195)
M1 M1
M1 M1
▼ HA1, HA2 / HA1T3, HA2T3 – Automatic high-pressure related ▼ HA1U1, HA2U2 – Automatic high-pressure related control,
control, positive control, with hydraulic override, remote positive control, with electric override, two-point
controlled, proportional
(132)
5.20
B A
7.01 (178)
7.68 (195)
B A
10.39 (264)
G X G
X G G
1.59 10.12 (257)
(40.5)
HA1 and HA2, X plugged
HA1T and HA2T, X open
13.66 (347)
M1 M1
(132)
5.20
B A
10.39 (264)
a
G
G
b
4.41
(112)
▼ DA0 – Automatic speed related control, negative control, with ▼ DA1, DA2 – Automatic speed related control, negative control,
hydraulic travel direction valve with electric travel direction valve and electric Vg max override
6.93 (176)
G
(140)
5.51
G
B A
4.53 (115)
B A
7.68 (195)
6.02 (153)
7.68 (195)
M1 M1 M1
M1
11.26 (286)
6.81 (173)
0.81
(20.6)
U T1 G
7.68 (195)
G
4.06 (103)
0.55 (14)
1.34 (34)
.5°
6.36 (161.6)
7.87 (200)
12
Z
4.41 (112)
1.69 (43)1)
7.76 (197)
Y
T2
0.50 (12.7) 0.98 (25)
4.92 (125) M1 M1
6.69 (170) 6.36 (161.6)
12.87 (327)1) 7.87 (200)
14.17 (360)
0.98
(25)
(DIA152.4-0.05)
DIA6.000
DIA5.998
Flange SAEJ744
View Y
(66.7)
2.63
1.26
(32)
1.25
(31.8)
Center of gravity
B A B A
2.99 2.99
(76) (76)
8.03 (204) 8.90 (226)
S7 ‒ 2 in 15T 8/16DP1)
2.64 (67)
5/8-11UNC-2B2)
1.42
(36)
0.47
DIA5.35 (DIA136)
(12)
(DIA70)
DIA2.76
2.17
(55)
2.95 (75)
1) Depending on the application, momentary pressure peaks can 4) The countersink may be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to ISO 11926-2.
fittings. 5) O = Must be connected (plugged on delivery)
2) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
3) Depending on installation position, T1 or T2 must be connected
(see also installation instructions on page 78).
▼ EP1, EP2 – Proportional electric control, positive control ▼ EP5D1, EP6D1 – Proportional electric control, negative con-
trol, with pressure control fixed setting
14.17 (360)
13.94 (354)
M1 M1
G G
10.47 (266)
B A
G G
M1
M1
▼ HP1, HP2 – Proportional hydraulic control, positive control ▼ HP5, HP6 – Proportional hydraulic control, negative control
(133)
5.24
7.13 (181)
B A
7.76 (197)
B A
4.25 (108)
7.76 (197)
G X
G
1.59 10.39 (264) X
M1
(40.5) M1
B A
7.76 (197)
M1
M1
▼ HZ5 – Two-point hydraulic control, negative control ▼ EZ5, EZ6 – Two-point electric control, negative control
7.76 (197)
4.21 (107)
M1 M1
M1 M1
▼ HA1, HA2 / HA1T3, HA2T3 – Automatic high-pressure related ▼ HA1U1, HA2U2 – Automatic high-pressure related control,
control, positive control, with hydraulic override, remote positive control, with electric override, two-point
controlled, proportional
13.94 (354)
13.94 (354)
M1 M1 M1 M1
(133)
7.76 (197) 5.24
(133)
5.24
7.13 (181)
B A B A
10.47 (266)
G X G G G
1.59 10.39 (264) X
(40.5)
13.94 (354)
M1 M1
(133)
5.24
B A
10.47 (266)
a
G G
b
4.41
(112)
▼ DA0 – Automatic speed related control, negative control, with ▼ DA1, DA2 – Automatic speed related control, negative control,
hydraulic travel direction valve with electric travel direction valve and electric Vg max override
(176)
6.93
(140)
5.51
G
B A
4.53 (115)
7.76 (197)
B A
6.02 (153)
7.76 (197)
M1 M1 M1 M1
11.77 (299)
7.20 (183) 0.81
(20.6)
U T1 G G
7.87 (200)
4.92 (125) 4.21 (107)
0.59 (15)
1.42 (36)
.5°
8.84 (224.5)
10.31 (262)
12
8.23 (209)
1.83 (46.5)1)
Y
T2
0.50 (12.7) 1.26 (32)
5.04 (128) M1 M1
6.50 (165) 8.84 (224.5)
13.62 (346)1) 10.31 (262)
14.84 (377)
(DIA165.1-0.05)
DIA6.500
DIA6.498
1.14 (29)
Flange SAEJ744
View Y
(66.7)
2.63
1.26
(32)
1.25
(31.8)
Center of gravity
1) Port plate 1 — SAE working ports A and B at rear
B A B A
3.23 3.23
(82) (82)
8.50 (216) 9.25 (235)
S7 ‒ 2 in 15T 8/16DP1)
2.64 (67)
5/8-11UNC-2B2)
1.42
(36)
0.47
DIA5.51 (DIA140)
(12)
DIA2.76
(DIA70)
2.09
(53)
2.95 (75)
1) Depending on the application, momentary pressure peaks can 4) The countersink may be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to ISO 11926-2.
fittings. 5) O = Must be connected (plugged on delivery)
2) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
3) Depending on installation position, T1 or T2 must be connected
(see also installation instructions on page 78).
▼ EP1, EP2 – Proportional electric control, positive control ▼ EP5D1, EP6D1 – Proportional electric control, negative con-
trol, with pressure control fixed setting
14.84 (377)
14.61 (371)
M1 M1
G
7.87 (200)
G
(140)
5.51
B A
10.83 (275)
B A
8.23 (209)
G G
M1
M1
▼ HP1, HP2 – Proportional hydraulic control, positive control ▼ HP5, HP6 – Proportional hydraulic control, negative control
(140)
5.51
B A
7.48 (190)
8.11 (206)
4.45 (113)
B A
8.23 (209)
G G
X
1.59 10.91 (277) X M1
(40.5) M1
B A
8.23 (209)
M1
M1
▼ HZ5 – Two-point hydraulic control, negative control ▼ EZ5, EZ6 – Two-point electric control, negative control
X G G X G G
7.52 (191)
(140)
5.51
4.37 (111)
B A B A
8.23 (209)
8.23 (209)
M1 M1
M1 M1
▼ HA1, HA2 / HA1T3, HA2T3 – Automatic high-pressure related ▼ HA1U1, HA2U2 – Automatic high-pressure related control,
control, positive control, with hydraulic override, remote positive control, with electric override, two-point
controlled, proportional
(140)
5.51
8.11 (206)
7.48 (190)
B A B A
10.87 (276)
G G
X G
1.59 10.91 (277) X G
(40.5)
HA1 and HA2, X plugged
HA1T and HA2T, X open
14.61 (371)
M1 M1
(140)
5.51
B A
10.87 (276)
a
G G
b
4.41
(112)
▼ DA0 – Automatic speed related control, negative control, with ▼ DA1, DA2 – Automatic speed related control, negative control,
hydraulic travel direction valve with electric travel direction valve and electric Vg max override
7.09 (180)
(144)
5.67
G
4.69 (119)
B A
8.23 (209)
6.18 (157)
B A
8.23 (209)
M1
M1 M1
M1
X1, X2 Pipe fitting SDSC – L8×M12 – F acc. to ISO 8434-1
Use assembled fitting!
DEUTSCH DT04-2P-EP04
Molded, 2-pin, without bidirectional suppressor diode.
There is the following type of protection with the mounted
mating connector:
▶ IP67 (DIN/EN 60529) and
▶ IP69K (DIN 40050-9)
▼ Switching symbol
Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141
Notice
▶ If necessary, you can change the position of the
connector by turning the solenoid.
▶ The procedure is defined in the instruction manual.
neutral position of the A6VM, thereby ensuring the torque Version “N” with neutral position switch mounted
freedom of the motor. The use of the NLS in a transmis-
sion control provides a faster switching cycle in the drive.
In addition, the switch reliability is improved and thereby
X
the service life of the drive increased.
Type code, technical data, dimensions and details on the
connector, plus safety instructions about the sensor can
be found in the NLS data sheet 95152.
Technical data
Type NLS
Recommended operating voltage 5V
Maximum voltage not actuated 32 V
actuated 11.5 V
Minimum permissible current 0 mA
Maximum permissible current 10 mA
Maximum switching cycle number 1 million
X1
Contact type normally open contact
(open in non-actuated
state)
Type of protection (with mating connector IP67/IP69K
plugged)
Temperature range of sensor (medium and −40 °C ... 125 °C
ambient temperature)1)
Temperature range of thread seal ring −15 °C ... 125 °C Size Adjustable angle X [inch (mm)] X1 [inch (mm)]
FKM1) min. max. at at
Pressure resistance nominal 3 bar min angle max angle
▼ Mating connector
The flushing and boost-pressure valve is used to remove heat Large flushing valve
from the hydraulic circuit. Material number of DIA [inch] (⌀ [mm]) qv [gpm (l/min)] Code
In a closed circuit, it is used for flushing the case and safe- orifice
guarding the minimum boost pressure. R909449998 0.071 (1.8) 2.1 (8) C
Hydraulic fluid is directed from the respective low-pressure R909431308 0.079 (2.0) 2.6 (10) D
R909431309 0.10 (2.5) 3.9 (15) G
side into the motor housing. This is then fed into the reser-
R909431310 0.11 (2.8) 4.8 (18) I
voir, together with the leakage. In the closed circuit, the
R902138235 0.12 (3.1) 5.5 (21) J
removed hydraulic fluid must be replaced by cooled hydraulic R909435172 0.14 (3.5) 7.1 (27) K
fluid supplied by the boost pump. R909436622 0.16 (4.0) 8.2 (31) L
The valve is mounted on the port plate or integrated R909449967 0.20 (5.0) 9.7 (37) M
(depending on the control type and size).
▼ Circuit diagram EP
Cracking pressure of pressure retention valve
(observe when setting the primary valve)
▶ Fixed setting 230 psi (16 bar)
Switching pressure of flushing spool ∆p
G
▶ Size 60 to 115 (small flushing valve) 115±15 psi (8±1 bar)
▶ Size 115 to 215 (medium and large flushing valve) U T1
254±22.5 psi (17.5±1.5 bar)
B
Flushing flow qv
Orifices can be used to adjust the flushing flows as requi-
Vg min
red. The following parameters are based on: Vg max
∆pND = pND – pG = 365 psi (25 bar)and ν = 10 cSt
A
(pND = low pressure, pG = case pressure)
Notices T2
▶ Port Sa only for sizes 150 to 215 Flushing spool
▶ For a flushing flow of 9.2 gpm (35 l /min) it is recom- Flushing orifice
Pressure
mended that port Sa be connected in order to prevent retention valve
an increase in case pressure. An increased case M1
Sa
pressure reduces the flushing flow.
Permissible inlet flow or pressure when using pressure relief valve and BVD/BVE
Without valve Limited values when using pressure relief valves and BVD/BVE
Motor DBV1) BVD2)/BVE3)
NG pnom/pmax qV max NG pnom/pmax qV Code NG pnom/pmax qV Code
[psi (bar)] [gpm (l/min)] [psi (bar)] [gpm (l/min)] [psi (bar)] [gpm (l/min)]
60 450/530 73 (276) 22 5100/6100 63 (240) 7 20 (BVD) 5100/6100 58 (220) 7W
85 (6523/7687) 88 (332) (350/420) (350/420)
Mounting the counterbalance valve The counterbalance valve is finally mounted to the motor
When delivered, the counterbalance valve is fastened to by fitting the SAE flange.
the motor with two tacking screws (transport lock). The The screws to be used and the instructions for mounting
tacking screws may not be removed while mounting the can be found in the instruction manual.
working lines. If the counterbalance valve and motor are
delivered separately, the counterbalance valve must first
be fastened to the motor port plate using the provided 1) Pressure relief valve
2) Counterbalance valve, double-acting
tacking screws.
3) Counterbalance valve, one-sided
A6VM085HA1T30004A/71CWV0C2S97W0-0 + BVD20F27S/41B–V03K16D0400S12
Gext MB T1 U
L´
B B´
Vg min
S Vg max
A A´
G´
MA T2
G
Counterbalance valve for winches and track drive BVD...W and BVE
Application option
▶ Winch drives in cranes (BVD and BVE)
▶ Track drive in excavator crawlers (BVD)
A6VM085HA1T30004A/71CWV0C2S97W0-0 + BVE25W38S/51ND-V100K00D4599T30S00-0
G
X
D D´ B
Vg min
Vg max
S
C´ A
Winch with
C L´
mechanical
D2 holding brake
MA T2
Mk D1 M1
MP1
VF VG
Dimensions
▼ A6VM...HA, HP1, HP2 or EP1, EP2 with BVD/BVE 20/25 ▼ A6VM...HP5, HP6 or EP5, EP61) with BVD/BVE 20/25
A1
A5 A6 A9
A8 A2
A7 A2
Gext
A10
B A S
A4
A4
A3
S A, B
A, B
B A
MB, (MA) MB, (MA)
A7 Br A8
A6 A5
S1
B (C) A (D)
A4
A3
B; A
MB (C; D) MA MB
MKC MKD
Gext MKC MKC; MKD
A7 A2 A8
A6 A5 (BVD) A1
A5 (BVE)
1) At the mounting version for the controls HP5, HP6 and EP5, EP6, 3) Momentary pressure peaks can occur depending on application.
the cast-in port designations A and B on the counterbalance valve Keep this in mind when selecting measuring devices and fittings.
BVD do not correspond with the port designation of the A6VM 4) The countersink may be deeper than specified in the standard.
motor. 5) O = Needs to be connected (comes plugged)
The designation of the ports on the installation drawing of the X = Plugged (in normal operation)
motor is binding!
2) For information on tightening torques, see the instruction manual.
Function Notice
The integrated counterbalance valves for track drives in ▶ BVI available for sizes 150 and 170.
crawler excavators should reduce the danger of overspeed ▶ The counterbalance valve must be ordered additionally.
and cavitation of axial piston motors in open circuits. Cavi- Order example: A6VM150HP6000001A/71MWV0R4A
tation occurs if, during braking or driving downhill, the 16Y0-0 + BVI540603002-0
rotational speed of the motor is greater than it should be ▶ Counterbalance valves must be optimized during proto-
for the given inlet flow, causing the supply pressure to fall type commissioning to prevent unacceptable operating
sharply. conditions, and compliance with the specification must
If the supply pressure falls below the level specified for be verified.
the relevant counterbalance valve, the counterbalance ▶ The counterbalance valve does not replace the mecha-
valve spool moves into the closed position. The cross- nical service brake and holding brake.
sectional area of the counterbalance valve return passage ▶ For the design of the brake release valve, we require
is then reduced, creating a bottleneck in the return flow of the following data for the mechanical holding brake:
the hydraulic fluid. The pressure increases and brakes the – the cracking pressure
motor until the rotational speed of the motor reaches the – the volume of the brake spool between minimum
specified value for the given inlet flow. stroke (brake closed) and maximum stroke (brake
released with 505 psi (21 bar))
– the required closing time for a warm device (oil
viscosity approx. 69.6 SUS (15 mm2/s))
Type code
01 02 03 04 05 06
BVI –
Counterbalance valve
01 Counterbalance valve integrated BVI
Throttle mounting
03 Constant throttle R909432302 0008
Throttle pin R909651165 0603
Check valve
04 Without residual opening 00
Standard/special version
06 Standard version 0
Special version S
Technical data
Working pressure Nominal pressure p 5076 psi (350 bar)
Maximum pressure p 6092 psi (420 bar)
Flow, maximum qv max 106 gpm (400 l/min)
Counterbalance spool Start of opening p 174 psi (12 bar)
Fully open p 377 psi (26 bar)
Pressure reducing valve for brake release (fixed setting) Control pressure p 0.33+0.06 psi (21+4 bar)
Beginning of control p 0.16+0.06 psi (10+4 bar)
Permissible inlet flow or pressure when using pressure relief valve and BVI
Without restrictions Standard plate (1 + 2) Limited values
Plate with integrated counterbalance valve (6)
Motor BVI + PRV
NG pnom/pmax qV max pnom/pmax qV
[psi (bar)] [gpm (l/min)] [psi (bar)] [gpm (l/min)]
150 6500/7687 (450/530) 108 (410) 5100/6100 (350/420) 106 (400)
170 141 (533)
▼ Boost characteristic
Pressure differential Δp [bar]
218 (15)
145 (10)
72.5 (5)
G
U T1 MB
Bre
Vg min
Vg max
A
S MA
T2 M2
M1
G
U T1 MB
Bre
Vg min
Vg max
A
S MA
T2 M2
M1
G
U T1 MB
Bre
Vg min
Vg max
A
S MA
M2
T2
M1
A12
A11
A7
A9
A6
A5
A4
M2 M2 M2
A3 S S M1
S
A2 A13
A1
G T1 U
A16
A15
A14
MA, MB T2
M1
A17
Bre A ,B A18
A19
View V
A M1
S
A20
A24
A21
B A22
A23
Center of gravity
A25
A25 A25 A26
A26 A26
X G X G G
MB MA MB MA MB MA
B A B A B A
A27 A27 A27
A28 A28 A28
A6VM
NG Port Dimensions
A, B A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13
150 1 1/4 in 15.05 14.09 11.28 8.94 7.48 2.40 4.29 12.64 max. 5.28 12.48 4.21 7.72 0.04
(382.3) (358) (286.5) (227) (190) (61) (109) (321) (134) (317) (107) (196) (1.0)
170 1 1/4 in 15.31 14.35 11.53 8.98 7.56 2.44 4.25 12.89 max. 5.32 12.72 4.21 7.68 0.04
(389) (354.4) (292.8) (228) (192) (62) (108) (327.5) (135) (323) (107) (195) (1.0)
A6VM
NG Dimensions
A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 (DIN 13) A25 A26 A27 A28
150 7.44 4.53 0.98 6.69 10.63 11.47 6.46 1.24 1.26 2.63 M14 × 2; 19 deep 10.12 1.59 4.47 6.06
(189) (115) (25) (170) (270) (292) (164) (31.8) (32) (66.7) (259) (40.5) (113.5) (154)
170 7.48 4.61 1.14 7.52 10.87 11.73 6.46 1.24 1.26 2.63 M14 × 2; 19 deep 10.12 1.59 4.47 6.06
(190) (117) (29) (191) (276) (298) (164) (31.8) (32) (66.7) (259) (40.5) (113.5) (154)
Ports Working line Drain port Drain port Bearing flushing port Pilot pressure port Boost pressure
SAE J5181) ISO 61492) ISO 61492) ISO 61492) ISO 61492) supply ISO 61492)
NG A, B T1 T2 U X S
150 M27 × 2; 19 deep M33 × 2; 19 deep M22 × 1.5; 15.5 deep M14 × 1.5; 11.5 deep M27 × 2; 19 deep
see table above
170 M27 × 2; 19 deep M33 × 2; 19 deep M22 × 1.5; 15.5 deep M14 × 1.5; 11.5 deep M27 × 2; 19 deep
pmax [psi (bar)] 3)
6100 (420) 0.12 (3) 0.12 (3) 0.12 (3) 3.94 (100) 435 (30)
State5) O X4) O4) X O X
Ports Measuring port Control pressure Measuring port, stroking Brake release, Synchronous
pressure A / pressure B measuring port chamber external control ISO 61492)
NG MA, MB M1 M2 Bre G
150 M14 × 1.5; 11.5 deep M14 × 1; 11.5 deep M14 × 1; 11.5 deep M14 × 1; 11.5 deep M14 × 1; 11.5 deep
170 M14 × 1.5; 11.5 deep M14 × 1; 11.5 deep M14 × 1; 11.5 deep M14 × 1; 11.5 deep M14 × 1; 11.5 deep
pmax [psi bar)]3) 6100 (420) 6100 (420) 6100 (420) 435 (30) 6100 (420)
5)
State X X X X/O X
1) Only dimensions according to SAE J518, metric fastening thread 4) Depending on installation position, T1 or T2 must be connected
is a deviation from the standard. (see also installation instructions on page 39).
2) The countersink can be deeper than as specified in the standard. 5) O = Must be connected (plugged when delivered)
3) Depending on the application, momentary pressure peaks can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.
Speed sensor
sensor) is equipped with a spline on the rotary group. Version “V”, with mounted speed sensor
A signal proportional to motor speed can be generated
with the mounted speed sensor DSA. The DSA sensor
measures the rotational speed and direction of rotation. C
Type code, technical data, dimensions and parameters for
the connector, plus safety instructions about the sensor
A
can be found in the relevant data sheet 95133 (DSA).
B
The sensor is mounted on the port provided for this pur-
pose with a mounting bolt. On deliveries without sensor,
the port is plugged with a pressure-resistant cover.
We recommend ordering the A6VM variable motor com-
plete with mounted sensor.
▼ Circuit diagram EP
U U T1
n
60 85 115
Vg max V ming
Vg max Vg min Vg max Vg min
[in3/rev (cm3/rev)] [in3/rev (cm3/rev)] [in3/rev (cm3/rev)] [in3/rev (cm3/rev)] [in3/rev (cm3/rev)] [in3/rev (cm3/rev)]
from to from to from to from to from to from to
A 3.78 3.78 3.35 3.35 7.05 7.05 1.46
0.0 (0.0) 0.9 (15.0) 0.0 (0.0) 0.55 (9.0) 0.0 (0.0)
(62.0) (62.0) (85.2) (85.2) (115.6) (115.6) (24.0)
M10 × 60 M12 × 60 M12 × 70
without screw without screw without screw
R909154690 R909083530 R909085976
B 3.78 3.78 > 0.92 1.86 3.35 3.35 > 0.55 1.71 7.05 7.05 > 1.46 2.90
(62.0) (62.0) (> 15.0) (30.5) (85.2) (85.2) (> 9.0) (28.0) (115.6) (115.6) (> 24.0) (47.5)
M10 × 70 M12 × 70 M12 × 80
without screw without screw without screw
R909153779 R909085976 R909153075
C 3.78 3.78 > 1.86 2.62 3.35 3.35 > 1.71 2.87 7.05 7.05 > 2.90 4.33
(62.0) (62.0) (> 30.5) (43.0) (85.2) (85.2) (> 28.00) (47.0) (115.6) (115.6) (> 47.5) (71.0)
M10 × 80 M12 × 80 M12 × 90
without screw without screw without screw
R909154058 R909153075 R909154041
D 3.35 3.35 > 2.87 3.60 7.05 7.05 > 4.33 4.88
(85.2) (85.2) (> 47.0) (59.0) (115.6) (115.6) (> 71.0) (80.0)
x x
M12 × 90 M12 × 100
without screw without screw
R909154041 R909153975
E < 3.78 2.90 0.0 0.92 3.35 3.03 0.0 0.55 < 7.05 5.71 1.46
0.0 (0.0)
(< 62.0) (47.5) (0.0) (15.0) (85.2) (77.0) (0.0) (9.0) (< 115.6) (93.5) (24.0)
M10 × 60 M10 × 60 M12 × 60 M12 × 60 M12 × 70 M12 × 70
R909154690 R909154690 R909083530 R909083530 R909085976 R909085976
F < 3.78 2.90 > 0.92 1.86 3.35 3.03 > 0.55 1.71 < 7.05 5.71 > 1.46 2.90
(< 62.0) (47.5) (> 15.0) (30.5) (85.2) (77.0) (> 9.0) (28.0) (< 115.6) (93.5) (> 24.0) (47.5)
M10 × 60 M10 × 70 M12 × 60 M12 × 70 M12 × 70 M12 × 80
R909154690 R909153779 R909083530 R909085976 R909085976 R909153075
G < 3.78 2.90 > 1.86 2.62 3.35 3.03 > 1.71 2.87 < 7.05 5.71 > 2.90 4.33
(< 62.0) (47.5) (> 30.5) (43.0) (85.2) (77.0) (> 28.00) (47.0) (< 115.6) (93.5) (> 47.5) (71.0)
M10 × 60 M10 × 80 M12 × 60 M12 × 80 M12 × 70 M12 × 90
R909154690 R909154058 R909083530 R909153075 R909085976 R909154041
H 3.35 3.03 > 2.87 3.60 < 7.05 5.71 > 4.33 4.88
(85.2) (77.0) (> 47.0) (59.0) (< 115.6) (93.5) (> 71.0) (80.0)
x x
M12 × 60 M12 × 90 M12 × 70 M12 × 100
R909083530 R909154041 R909085976 R909153975
J < 2.90 2.01 0.0 0.92 < 3.03 2.28 0.0 0.55 < 5.71 4.33 1.46
0.0
(< 47.5) (33.0) (0.0) (15.0) (< 77.0) (58.0) (0.0) (9.0) (< 93.5) (71.0) (24.0)
M10 × 70 M10 × 60 M12 × 70 M12 × 60 M12 × 80 M12 × 70
R909153779 R909154690 R909085976 R909083530 R909153075 R909085976
K < 2.90 2.01 > 0.92 1.86 < 3.03 2.28 > 0.55 1.71 < 5.71 4.33 > 1.46 2.90
(< 47.5) (33.0) (> 15.0) (30.5) (< 77.0) (58.0) (> 9.0) (28.0) (< 93.5) (71.0) (> 24.0) (47.5)
M10 × 70 M10 × 70 M12 × 70 M12 × 70 M12 × 80 M12 × 80
R909153779 R909153779 R909085976 R909085976 R909153075 R909153075
L < 2.90 2.01 > 1.86 2.62 < 3.03 2.28 > 1.71 2.87 < 5.71 4.33 > 2.90 4.33
(< 47.5) (33.0) (>30.5) (43.0) (< 77.0) (58.0) (> 28.00) (47.0) (< 93.5) (71.0) (> 47.5) (71.0)
M10 × 70 M10 × 80 M12 × 70 M12 × 80 M12 × 80 M12 × 90
R909153779 R909154058 R909085976 R909153075 R909153075 R909154041
M < 3.03 2.28 > 2.87 3.60 < 5.71 4.33 > 4.33 4.88
(< 77.0) (58.0) (> 47.0) (59.0) (< 93.5) (71.0) (> 71.0) (80.0)
x x
M12 × 70 M12 × 90 M12 × 80 M12 × 100
R909085976 R909154041 R909153075 R909153975
Specify exact settings for Vg min and Vg max in plain text when ordering:
▶ Vg min = ... in3 (cm3), Vg max = ... in3 (cm3)
Theoretical, maximum setting:
▶ for Vg min = 0.7 × Vg max
▶ for Vg max = 0.3 × Vg max
Settings that are not listed in the table may lead to damage. Please contact us.
Specify exact settings for Vg min and Vg max in plain text when ordering:
▶ Vg min = ... in3 (cm3), Vg max = ... in3 (cm3)
Theoretical, maximum setting:
▶ for Vg min = 0.7 × Vg max
▶ for Vg max = 0.3 × Vg max
Settings that are not listed in the table may lead to damage. Please contact us.
Installation instructions
Notice
Effects on the control system are to be expected in
certain installation positions. Gravity, dead weight and T1 U
case pressure can cause minor characteristic shifts and
3 T1
changes in response time. F
ht min
hmin
T1
T2
U
4 U T1
ht min F
hmin
U
T2
T1
T2
ht min
hmin
6 F T2 (F)
F
T2
T1 U
ht min
hmin
7 F T1 (F)
T1
T2
U
ht min
hmin
8 U T1 (F)
F
U
7.5 psi (0.5 bar)
T2
T1
ht min
hmin
▶ The motor A6VM is designed to be used in open and ▶ Pressure cut-off / Pressure controllers are not safe-
closed circuits. guards against pressure overload. Be sure to add a
▶ The project planning, installation and commissioning of pressure relief valve to the hydraulic system.
the axial piston unit requires the involvement of quali- ▶ Please note that a hydraulic system is an oscillating
fied skilled personnel. system. This can lead, for example, to the stimulation
▶ Before using the axial piston unit, please read the the natural frequency within the hydraulic system
corresponding instruction manual completely and during operation at constant rotational speed over a
thoroughly.If necessary, this can be requested from long period of time. The frequency of the motor to be
Bosch Rexroth. observed is 9 times the rotational speed frequency.
▶ Before finalizing your design, please request a binding This can be prevented, for example, with suitably
installation drawing. designed hydraulic lines.
▶ The specified data and notes contained herein must be ▶ Please note the details regarding the tightening torques
observed. of port threads and other threaded joints in the
▶ For safety reasons, controls with beginning of control instruction manual.
atVg min (e.g., HA) are not permissible for winch drives, ▶ The ports and fastening threads are designed for the
e.g. anchor winches! permissible pressures pmax of the respective ports, see
▶ Depending on the operating conditions of the axial the port tabeles. The machine or system manufacturer
piston unit (working pressure, fluid temperature), the must ensure that the connecting elements and lines
characteristic curve may shift. correspond to the specified operating conditions (pres-
▶ Preservation: Our axial piston units are supplied as sure, flow, hydraulic fluid, temperature) with the neces-
standard with preservative protection for a maximum sary safety factors.
of 12 months. If longer preservative protection is ▶ The working ports and function ports are only intended
required (maximum 24 months), please specify this in to accommodate hydraulic lines.
plain text when placing your order. The preservation ▶ Note that series connection of motors and operation
periods apply under optimal storage conditions, details under summation pressure have an effect on the effi-
of which can be found in the data sheet 90312 or in ciency of the units.
the instruction manual. ▶ The control behavior of the motor can change slightly
▶ Not all versions of the product are approved for use in due to natural influences such as running-in or setting
a safety function according to ISO 13849. Please behavior over time. Calibration may be required.
consult the responsible contact person at Bosch
Rexroth if you require reliability parameters (e.g.
MTTFD) for functional safety.
▶ Depending on the type of control used,
electromagnetic effects can be produced when using
solenoids. Applying a direct voltage signal (DC) to
solenoids does not create electromagnetic interference
(EMI) nor is the solenoid affected by EMI.
Electromagnetic interference (EMI) potential exists
when operating and controlling a solenoid with a
modulated direct voltage signal (e.g. PWM signal).
Appropriate testing and measures should be taken by
the machine manufacturer to ensure other components
or operators (e.g. with pacemaker) are not affected by
this potential.
Safety instructions
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Telephone (864) 967-2777 condition or suitability for a certain application can be derived from our
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