용접작업표준

WELD PROCEDURE SPECIFICATION(WPS)

WPS No. DDP-FC/SA-11-001 Date 11. Jan. 2011
Revision No. 0 Customer
Supporting WPS&PQR No. DDP-FC/SA-090305-SHK-002
Welding Process SAW+FCAW(for sealing only) Type(s) Semi-Auto+Automachine
Project Name
Code/Standard ASTM A671 CC70 CL22 ( A516 GR.70 )

이음설게 JOINT DESIGN(QW-402) 이음상세 JOINT DETAIL

이음형태 *a. UNIT :mm
Type of Joint See Joint detail *b. Unless otherwise specified on the drawing
백킹유무 Root face is 0~2mm, Root face gap is 0~1mm
Backing (Yes) (No) O *c See applicable drawing for details
백킹 재질(형태) 60º(+5º,-10º)
Outside
Backing mat'L(Type)
모재 (BASE METAL(S) (QW-403) T-
P No. 1 Gr.No 1 T1
T
To P No. 1 Gr.No 1 T1
Or Spec.And Grade ASTM A671 CC70 CL22 ( A516 GR.70 )
To
모재의 두께범위 T : Inside
60º±5º
Qualified thickness Thickness
T1 : 4~8mm
Range Of Base Metal 6.0 mm ~ 80.0 mm 후열처리 POST WELD HEAT TREATMENT (QW-407)
파이프 직경범위 후열처리온도
Pipe diameter range From Φ406.4 up to PWHT temp 620℃ ± 15℃
패스당 최대두께 후열처리시간 1 hr/in, (Min.)1.0 hr
Max Thick. per Pass FC : 6mm, SAW : 12mm Holding time
용가제 FILLER METALS(QW-404) 가스 Gas (QW-408)
와이어플럭스 사양(*See Next Page) 가스종류
ASME Spec.F No. 6 A No 1 SFA No. 5.29 (FCAW) Shielding Gas CO2
F No. 6 A No 1 SFA No. 5.17 (SAW) 혼합가스조성비율
AWS Class E81T1-K2C(FCAW), EH12K(SAW) Percentage of Gas mixture CO2(99%)

플럭스 상표명 유량
Flux Trade Name OK Flux 10.62(SeAH ESAB) Flow Rate 20~25 Litter/Minute
와이어 상표명 가스백킹
Wire Trade Name Supercored 81-K2 1.4mm, OK Autrod 12.32 4.0mm Gas Backing N/A
자세 POSITION(QW-405) 트레일링 가스
그루브 자세 Trailing Gas N/A
Position of Groove 1G
전기적 특성 ELECTRICAL CHARACTERISTIC(S) (QW-409)
필렛자세
Position Of Fillet N/A 전극봉의 형태
진행방향 Tungsten Electrode Type N/A
Progression UP : N/A Down : N/A 전극봉의 크기
예 열 PREHEAT(QW-406) Tungsten Electrode Size N/A
최저예열온도(*2,*3,*4) 용융금속 전이형태
Min Preheat temp 110 ℃ Mode Of Metal Transfer SAW Globule
최대패스간 온도 Others N/A
Max.interpass temp 220 ℃
예열유지
Preheat Maintenance N/A
용접 작업 표준 번호 WPS No. DDP-FC/SA-11-001

개 정 번 호 Rev.No. 0

용접기법 WELDING TECHNIQUE (QW-410)

가우징방법
비드형태 Method of back gouging
Shape of bead Stringer Arc air gouging and Grinding
가스컵 크기 단층혹은 다층
Orifice or gas cup size 1/2" ~ 3/4"
초층 및 층간 청결방법 Inside : single , Outside : single+multiple
Initial or interpass cleaning 진동
Grinding and/or Brushing Osillation N/A
콘택트튜브와 용접물간거리 단극 혹은 다극
Contact tube to work dis 20 ~ 25mm Single or multiple electrode
FCAW : Single, SAW : Single + Multiple
Peening N/A

Filler metal(s) *6 Current Travel

WELD W/D VOLTS
F No. A No. SFA No. Dia Type& Range range(V) speed Remark
Layer(s) Process(es) AWS class
(mm) Polarity (A) (㎝/Min)
Seal
FCAW 6 1 5.29 E81T1-K2C 1.4 DCRP 230~290 24~28 34~38 1Pole
W/D
In side SAW 6 1 5.17 EH12K 4.0 DCRP 540~620 29~30 36~42 1Pole
DCRP 620~680 30~32 40~42 1Pole
DCRP 620~680 30~32 42~48 1Pole

Out side SAW 6 1 5.17 EH12K 4.0 DCRP 580~660 30~32

58~62 2Pole
AC 520~540 36~38

Special Instructions(특기사항)

1. This WPS is qualified in accordance with ASME Sec.IX

(본 WPS는 ASME Sec.IX 기준에 따른다)
2. The temperature measurements for pre-heating shall be thermocouple or temperature-indicating crayons
(예열 온도 측정은 열전대 또는 템플스틱 크레용 사용한다)
3. The length of tack welding is minimum 4 times of the base metal thickness or 100mm, which is the short.
(태그 용접의 최소 길이는 모재 두께의 4배 또는 100mm중 작은것을 적용 한다)
4. Welding wire and flux shall be store in a dry area
(용접와이어와 플럭스는 건조 장소에 보관한다)

Prepared by Checked by Approved by

S.H Kim C.H Han

 PROCEDURE QUALIFICATION RECORD Sheet No. : 1/2

PQR No DDP-FC/SA-110111-SHK-001 Date 11. Jan. 2011

Welding process FCAW + SAW TypeSemi - Auto / Automachine
Joint Design and Bead W/D AWS Size AC or Amp Volt speed
Welding Sequence No Process CLASS (Φmm) DCRP (A) (V) (cm/Min)
21m
m
Outside 1 FCAW E81T1-K2C 1.4 DCRP 260 26 35.7
4, 5
18.4mm 2 SAW EH12K 4.0 DCRP 580 30 37.0
4
Back Gouging for Outside
3
25.4m 3 SAW EH12K 4.0 DCRP 550 28 57.1
7mm 1
DCRP 600 30
2
4, 5 SAW EH12K 4.0 78.0
Inside AC(T) 550 36
9mm

모 재 BASE METAL(S) (QW-403) 자 세 POSITION (QW-405)

P No. 1 Gr.No 1 그루브자세

TOP No. 1 Gr.No 1 Position of Groove 1G
Or Spec.And Grade ASTM A671 CC70 CL22 ( A516 GR.70 ) 필렛 자세
To Position of Fillet N/A
모재의 두께 진행방향
Qualified thickness of Base Metal 25.4 mm Progression UP : N/A DOWN : N/A
파이프의 직경
Pipe diameter 전기적 특성 ELECTRICAL CHARACTERISTIC(S) (QW-409)
용접부 두께
Weld Metal thick FCAW 4mm, SAW(1Pole) 7mm, SAW(2Pole) 43.8mm 전극봉형태
Other Tungsten Electrode Type N/A
전극봉크기
용 가 제 FILLER METALS (QW-404)
Tungsten Electrode Size N/A
와이어 플럭스사양 용융금속 전이형태
Asme Spec. F No. 6 A No. 1 SFA No. 5.29 (FCAW) Mode Of Metal Transfer For FCAW Spray Globule
F No. 6 A No. 1 SFA No. 5.17 (SAW) Others N/A
Aws Class. E81T1-K2C(FCAW), EH12K(SAW)
용접기법 WELDING TECHNIQUE(QW-410)
플럭스 상표명 비드형태
Flux Trade Name OK Flux 10.62(SeAH ESAB) Shape of bead Stringer
와이어 상표명 가스컵 크기
Wire Trade Name Supercored 81-K2 1.4mm, OK Autrod 12.32 4.0mmOrifice or gas cup size 1/2" ~3/4"
Other(기타) 초층 및 층간 청결방법
가 스Gas (QW-408)
Initial or interpass cleaning
Grinding and/or Brushing
가스종류 콘택트튜브와 용접물간거리
Shielding Gas CO2 Contact tube to work dis 20mm~25mm
혼합가스조성비율 가우징방법
Percentage of Gas mixture CO2(99%) Method of back gouging Arc air Gouging and grinding
유량
Flow Rate 25 Litter/Minute 단층 혹은 다층
가스백킹 Single or multiple pass Multiple
Gas Backing N/A per side
트레일링 가스 진동
Trailing Gas N/A Osillation N/A
예 열 PREHEAT(QW-406)
단극 혹은 다극
Single or muptiple electrode Single / Multiple
최저예열온도 Peening N/A
Min Preheat temp 110℃
용접기법 WELDING TECHNIQUE(QW-410)
최대패스간 온도
Max.interpass temp 220℃ 후열처리 온도 620℃ ± 15℃
예열유지 PWHT temp.
Preheat Maintenance N/A 후열처리 시간 1 hr/in, (Min.)1.0 hr
Holding Time

Dai duck pipng Co.,Ltd A4(210X290)

PQR No. DDP-FC/SA-110111-SHK-001 Sheet No. : 2/2

Tensile Test(QW-150) Lab.Test report No : PKT1-0101

Ultimate
Size(mm) Ultimate
Speci. Unit Type of failure
Area(㎟) Total load
No. stress and Loacation
( kg )
Thick Width (MPa)
PQ - T1 25.4 19.1 485.14 27,400 553 Base Metal
PQ - T2 25.4 19.1 485.14 27,000 545 Base Metal

All Weld Metal Tensile Test(None) Lab.Test report No : PKT1-0101

Size(mm) Yield
Speci. Tensile strength
Strength Elong(%) R.A(%) Remark
No. (N/㎟)
(N/㎟)
Φ G.L

Guide Bend Test(QW-160)

Type/FigureNo. Result Type/FigureNo. Result
RootBend(QW462.2) GOOD RootBend(QW462.2) GOOD
FaceBend(QW462.3) GOOD FaceBend(QW462.3) GOOD
Toughness Test (QW-170)-Size:10X10X55mm Lab.Test report No : PKT1-0101
Specl Notch Notch Test Impact value(Joule)
Remark
No. location Type Temp.(℃) 1 2 3 A.V
1 Base Metal 2mmV -40 0
2 Welded Part 2mmV -40 133 144 141 139
Middle Welded
3 Part
2mmV -40 112 132 128 124

Heat Affected
4 Zone
2mmV -40 118 123 127 123

Visual Inspection Result GOOD Welded Metal Thickness 31.2 mm

Radiographic Inspection
Result GOOD Report No. YS-DDPWPQ-R-017
Ultrasonic Inspection
Result N/A Report No. -
Magnetic Particle Inspection
Result N/A Report No. -
Test Results -
Other Test N/A
Macro Good(Lab.Test Report No : DHTMR-11-0114-1)
Fracture test -
Hardness value(Hv 10kg)

Welder/Welding Operater Dae-Kwon Park Stamp No. SP-06-01

Stamp No.

Test Conducted by S. H. Kim

We certify that the statements in this record are correct and that welds prepared, welds were prepared,
welded and tested in accordance with ASME Sec.IX
Prepared by Checked by Approved by

S.H Kim C.H Han

Dai duck piping Co.,Ltd A4(210X290)