Manual de Parte de Termoking t680r
Manual de Parte de Termoking t680r
SB-210+
T-680R
Additional TSA
text information
to be placed
TK 55627-1-PM here
(Rev. 4-6-18)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.
Distributed by:
TK 55627-1-PM
T-680R TSA
55627
General Information
Table of Contents Assemblies and Subassemblies
This Parts Manual contains a numerical table of contents When parts are indented in the description list, they are
listing each assembly name, its associated Grid number and preceded with an asterisk (*). This indicates that the part(s)
page number. The numerical table of contents is arranged is available separately or included in an assembly.
numerically by Grid number. There are references in a parts
list referring to other Grid numbers; the numerical table of
GRID NO. 67D6
contents is arranged to facilitate finding the referenced SWITCH PANEL ASSEMBLY
illustrations. REF PART NO. DESCRIPTION QTY
451239 PANEL - assy, switch 1
Contact Information
1 991960 *PANEL 1
Customer Service: 996280 **NAMEPLATE - panelx 1
844–TKCOLDE (844–852–6533)
2 330743 *GASKET 1
Dealer Locator:
http://dealers.thermoking.com/dealer-locator.html
For example: The Switch Panel Nameplate (996280) is
available separately, available as part of the Switch Panel
(991960) and with the Panel Assembly (451239).
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T-680R TSA
Contents
Grid Name Grid Page
T-680R TSA REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18U63. . . . . . . . 6
CYLINDER BLOCK (3TNV74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267B1 . . . . . . . 10
CYLINDER HEAD AND COVER (3TNV74). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267B2 . . . . . . . 12
CRANKSHAFT & PISTON (3TNV74). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267B3 . . . . . . . 16
CAMSHAFT & DRIVING GEAR (3TNV74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267B4 . . . . . . . 18
OIL SUMP (3TNV74). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267B5 . . . . . . . 20
GEAR HOUSING GROUP AND OIL PUMP (TK 370/370N, 3TNV74/80) . . . . . . . . . . . . . . . . . . . . . .213H5. . . . . . . 22
COOLANT PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213H6. . . . . . . 24
FUEL INJECTION VALVE (3TNV74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267B6 . . . . . . . 26
FUEL INJECTION PUMP (3TNV74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267B7 . . . . . . . 28
STARTER & GLOW PLUG GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208F7 . . . . . . . 30
GASKET SET (3TNV74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267B8 . . . . . . . 32
FUEL & OIL FILTERS, HOSES & FITTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233H0. . . . . . . 34
FUEL & OIL FILTERS, HOSES & FITTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272B6 . . . . . . . 38
FILTER KIT (TSA Truck Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272G0 . . . . . . 42
THROTTLE SOLENOID GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235A4 . . . . . . . 44
AIR FILTER & MUFFLER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261H9. . . . . . . 46
ENGINE COOLING SYSTEM (before 10/16, MICRO-CHANNEL COIL) . . . . . . . . . . . . . . . . . . . . . .259H5. . . . . . . 48
ENGINE COOLING SYSTEM (10/16 & AFTER, MICRO-CHANNEL COIL) . . . . . . . . . . . . . . . . . . . .306D3. . . . . . . 52
ENGINE BLOCK HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118B7 . . . . . . . 56
ENGINE MOUNTING GROUP (3TNV74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261H0. . . . . . . 58
COMPRESSOR & ALTERNATOR MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261H7. . . . . . . 60
BELTS, PULLEYS & FAN GROUP (2/13 & after) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267A1 . . . . . . . 64
FANSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235H1. . . . . . . 70
IDLER PULLEY (2/11 & after) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250F5 . . . . . . . 72
JACKSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259E2 . . . . . . . 74
CLUTCH ASSEMBLY (1070349) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145F4 . . . . . . . 76
REFRIGERATION - CONDENSER (T-680R/880R) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267A2 . . . . . . . 78
CONDENSER/ RADIATOR (North America before 6/15 & Europe before 8/15). . . . . . . . . . . . . . . . .272H1. . . . . . . 82
CONDENSER/ RADIATOR (North America 6/15 & after, Europe 8/15 & after). . . . . . . . . . . . . . . . . .290H1. . . . . . . 84
REFRIGERATION - EVAPORATOR (After 6/12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259F8 . . . . . . . 86
REFRIGERATION TUBES, CLAMPS & MOUNTING (2/13 & after) . . . . . . . . . . . . . . . . . . . . . . . . . .267A7 . . . . . . . 88
COMPRESSOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240H6. . . . . . . 90
COMPRESSOR X214 (DEEP SUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H5. . . . . . . 94
RECEIVER TANK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235H5. . . . . . 102
DEHYDRATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235H6. . . . . . 104
SOLENOID VALVE - NORMALLY CLOSED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116G10. . . . . 106
ELECTRICAL COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267A3 . . . . . . 108
CONTROL BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267A4 . . . . . . 114
CONTROLLER INTERFACE ASSEMBLY SR-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250B2 . . . . . . 116
HIGH VOLTAGE TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235F2 . . . . . . 118
CAB HMI CONTROLLER & HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238B7 . . . . . . 122
MAIN HARNESS & EVAPORATOR HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235F3 . . . . . . 126
SENSOR HARNESSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236D1. . . . . . 130
COMMUNICATION HARNESSES (8/11 & after). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250F4 . . . . . . 134
BATTERY CABLES & FUSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236D0. . . . . . 138
3
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T-680R TSA
Contents
Grid Name Grid Page
POWER RECEPTACLE & MOTOR HARNESS TSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236D3. . . . . . 140
POWER RECEPTACLE & MOTOR HARNESS EMEIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240C5. . . . . . 142
HOSE MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236H1. . . . . . 146
36W SOLAR PANEL (Truck, North America). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .317D8. . . . . . 148
100W SOLAR PANEL (Truck, North America). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .317D9. . . . . . 150
DOOR SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174E6 . . . . . . 152
DOOR SWITCH TRUCK (CargoLink) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267F2 . . . . . . 154
DOOR SWITCH TRUCK (CargoLink, w/ factory installed WPAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . .290E3 . . . . . . 156
REAR REMOTE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235H8. . . . . . 158
STATUS/ TEMPERATURE/ FUEL LEVEL DISPLAYS (North America) . . . . . . . . . . . . . . . . . . . . . . .226E6 . . . . . . 160
TouchPrint DATALOGGER (North America) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290H6. . . . . . 164
TouchPrint DATALOGGER (North America) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290H7. . . . . . 166
DAS CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235H9. . . . . . 168
DAS IV/TracKing CONTROL BOX (5/12 & after). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259G5 . . . . . 172
DAS IV/TracKing CONTROL BOX (5/12 & after, w/ factory installed REB) . . . . . . . . . . . . . . . . . . . . .290E4 . . . . . . 178
REB TracKing w/ SR-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319D1. . . . . . 184
EZ READ THERMOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238D5. . . . . . 186
DOWNLOAD BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267A8 . . . . . . 188
CONDENSER FRAME GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233H7. . . . . . 190
DOORS & COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235A9 . . . . . . 194
CONDENSER COVERS & GRILLES T-580R/600/600R/800/800R . . . . . . . . . . . . . . . . . . . . . . . . . .235A8 . . . . . . 198
EVAPORATOR COMPARTMENT (1/10 & after) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242G5 . . . . . 200
LOW SOUND Ldb KIT (T-600 & T-800) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240B2 . . . . . . 206
BATTERY BOX ASSEMBLY (TSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38B2 . . . . . . . 208
FUEL TANK & PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235F4 . . . . . . 210
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267A5 . . . . . . 212
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267A6 . . . . . . 216
4
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T-680R TSA
Contents
Grid Name Grid Page
5
RELEASED
6
RELEASED
Revised
09/16/17
T-680R TSA REFERENCE SHEET 18U63
B/M DESCRIPTION
902375 System - T-680R 30 TSA
902376 System - T-680R 50 TSA 230/3/60
902377 System - T-680R 50 TSA 460/3/60
097790 T-680R 30 SR TSA
097791 T-680R 50 TSA 230/3/60
097793 T-680R 50 TSA 460/3/60
088258 DAS datalogger TSA
088275 Side Screens, Evaporator
088292 Evaporator Heaters
088296 Thermometer F EZ Read
088297 Thermometer C EZ Read
088302 DAS datalogger & TracKing TSA
088325 Remote Control Box
088562 Engine Block Heater
088837 Service Watch Port
088841 Electric Plug - 20A 460 V
088839 European Receptacle 400/3/50
088884 Extended Power Cable 460V 20A
088888 Extended Harnesses
088891 Premium HMI Extended harness
088899 Standard HMI Extended harness
097645 Ldb w/ Top Screen
097657 Chrome Grille
097675 Electric Plug - 30A 250 V
097692 Top Screen
097669 Ldb w/ Top Screen
097699 Quickconnect oil drain
097739 Premium Display - HMI
097756 Power Plug 50A 230 V
7
RELEASED
8
RELEASED
Revised
09/16/17
T-680R TSA REFERENCE SHEET 18U63
B/M DESCRIPTION
097765 Extended Power Cable 30A 230V
700248 Door Switch
700250 Door Switch, 3 wire
700534 Door Switch ERC-3
700955 Hose Management Kit
700956 Hose Management Kit, Curved
701299 Remote Status Lights
701468 Fuel Tank 30 Gal
701651 Flush Mount Controller
702177 Snow Cover
718350 DAS Sensor 10 ft
718351 DAS Sensor 20 ft
718352 DAS Sensor 40 ft
800373 Installation Kit TSA
810044 Battery Box TSA
9
RELEASED
10
RELEASED
Revised
09/16/17
CYLINDER BLOCK (3TNV74) 267B1
REF PART NO. DESCRIPTION QTY
1010421 ENGINE ASSEMBLY (3TNV74) 1
1 NSS BLOCK - cylinder 1
2 554593 * PLUG (1/8) 1
3 115499 * PLUG (30 mm) 4
4 510590 * PLUG (45 mm) 1
5 556176TKA * PLUG (1/4) 1
6 555779 * PLUG (25 mm) 3
7 130843 * BUSHING - camshaft 1
8 116555 * PLUG (12 mm) 1
9 556178TKA * BOLT 8
10 130844 * BEARING - main 4
130846 * BEARING - main (0.25 US) 4
11 130553 * BEARING - thrust (set of 2) 1
130845 BEARING - thrust (set of 2, (0.25 US) 1
12 510625 SCREW - cylinder head 14
13 335071 GASKET - cylinder head 1
300316 GASKET SET (see 214A1) 1
11
RELEASED
12
RELEASED
Revised
09/16/17
CYLINDER HEAD AND COVER (3TNV74) 267B2
REF PART NO. DESCRIPTION QTY
1 130561 COVER - cylinder head 1
2 130339 * VALVE - diaphragm 1
334091 * O-RING - diaphragm 1
3 130562 * COVER - intake 1
4 130563 * GAKSET - intake manifold 1
5 334210 * GASKET - cover 1
6 510600 SCREW - valve cover 6
7 115091 COVER - filler (see note) 1
8 331954 O-RING - oil filler 1
9 130559 SHAFT - rocker 1
10 116579 CIRCLIP 2
11 119657 ARM - rocker 6
12 558859 * SCREW - valve 6
13 558860 * NUT - adjust 6
14 416702 CONNECTOR - glow plug 1
15 420916 GLOW PLUG 3
16 131391 VALVE - injection 3
17 331733 GASKET - nozzle 6
18 119646 PROTECTOR - nozzle 3
19 120995 HEAD ASSEMBLY - cylinder 1
20 555806 * PLUG (35 mm) 2
21 131357 * VALVE - exhaust 3
22 131354 * VALVE - intake 3
23 130556 * GUIDE - valve 6
24 119653 * SEAL - valve stem (intake) 3
25 119654 * SEAL - valve stem (exhaust) 3
26 119650 * SPRING - valve 6
27 119651 * RETAINER - spring 6
28 119652 * KEEPER - valve 12
13
RELEASED
14
RELEASED
Revised
09/16/17
CYLINDER HEAD AND COVER (3TNV74) 267B2
REF PART NO. DESCRIPTION QTY
29 119647 CAP - valve 6
30 555803 SPRING - pin 2
31 333824 GASKET - exhaust manifold 1
32 131028 MANIFOLD - exhaust 1
33 331907 GASKET - silencer 1
34 510601TKA STUD - manifold 2
35 510594 NUT - manifold 2
36 510602TKA SCREW - manifold 4
37 556184 STUD - exhaust pipe 4
38 556183 LOCKWASHER 4
39 556186 NUT - exhaust pipe 4
40 118923 PLUG - oil fill hole (see note) 1
300316 GASKET SET (see 267B8) 1
15
RELEASED
16
RELEASED
Revised
09/16/17
CRANKSHAFT & PISTON (3TNV74) 267B3
REF PART NO. DESCRIPTION QTY
1 120993 CRANKSHAFT - assembly 1
2 555816 * PIN - dowel (flywheel) 1
3 555813 * KEY - gear 1
4 773090 PULLEY - crankshaft 1
5 512363 SCREW - pulley 1
6 131611 WASHER 1
7 512364 WASHER - packing 1
8 120994 FLYWHEEL - assembly 1
9 117031 * GEAR - ring 1
10 556382 SCREW - flywheel 5
11 131358 PISTON KIT (std, incl rings, pin & circlip) 3
12 131359 * RING SET (std) 3
131361 PISTON KIT (0.25 os, incl rings, pin & circlip) 3
131362 * RING SET (0.25 os) 3
13 119673 * PIN - piston 3
14 119674 * CIRCLIP 6
15 130569 ROD - connecting 3
16 130413 * BUSHING - wrist pin 1
17 130851 * BEARING - connecting rod 1
130852 BEARING - connecting rod (0.25 us) 1
18 333819 SEAL - oil (coolant pump end) 1
19 334123 SEAL - oil (flywheel end) 1
17
RELEASED
18
RELEASED
Revised
09/16/17
CAMSHAFT & DRIVING GEAR (3TNV74) 267B4
REF PART NO. DESCRIPTION QTY
1 116590TKA TAPPET 6
2 130564 ROD - push 6
3 131364 CAMSHAFT - gear & plate 1
4 130850 GEAR ASSEMBLY - idle 1
5 119666 SHAFT - idle gear 1
6 555770 SCREW - idle shaft 3
7 119668 GEAR - injection pump 1
8 559222 SCREW - gear 4
9 1010399 PUMP - fuel injection (see 267B7, 3TNV74) 1
10 130422TKA FLANGE - pump 1
19
RELEASED
20
RELEASED
Revised
09/16/17
OIL SUMP (3TNV74) 267B5
REF PART NO. DESCRIPTION QTY
1 130554 SUMP - oil 1
2 511190TKA * PLUG (1/8) 1
3 119642 PIPE - knock 1
4 333821TKA O-RING (16) 1
5 555765 SCREW - sump (M8 x 25) 30
6 555766 SCREW - sump (M8 x 60) 4
7 2030348 GASKET - rtv 1
8 130555 COVER - oil sump 1
9 131030TKA DIPSTICK 1
10 131031 GUIDE - dipstick 1
11 558391 ADAPTER - oil return 1
12 550665 TEE (see 233H0) 1
13 116182 FILTER - oil 1
14 512366 STUD - oil filter 1
15 556557 ELBOW - drain hose 1
16 117067 HOSE - oil drain (23 in) 1
17 551042 CAP - oil hose 1
18 910734 CLIP - hose 1
19 414470 SWITCH - oil level 1
334160 * O-RING - switch 1
20 511925 COUPLING 1
21 131036 VALVE - oil drain 1
22 131037 CAP - oil drain 1
23 554515 ELBOW (see 233H0) 1
300316 GASKET SET (see 267B8) 1
21
RELEASED
22
RELEASED
23
RELEASED
24
RELEASED
Revised
10/31/17
COOLANT PUMP 213H6
REF PART NO. DESCRIPTION QTY
1 132269 PUMP - coolant (w/ gasket, see note) 1
2 334159 * GASKET - coolant pump 1
510623TKA * SCREW - cover 4
3 334211 * GASKET - coolant pump 1
4 333827 * O-RING - pump 1
5 510608 * STUD - pulley 4
6 555792 NUT (M6) 4
7 558854TKA SCREW (M8 x 12) 1
8 331524 GASKET - round 1
9 556193 SCREW - pump 3
10 118677 COCK - coolant drain 1
11 130954 THERMOSTAT (151 F / 71 C, gasket is incorporated w/ 1
thermostat)
12 130418 COVER - thermostat 1
511190TKA * PLUG (1/8) 1
13 556188TKA SCREW - cover (M8 x 20) 1
14 558857TKA SCREW - cover (M8 x 30) 1
15 772757 V-PULLEY 1
772752 SHIM - pulley (0.5 mm) A/R
771427 SHIM - pulley (1.0 mm) A/R
17 772758 SPACER - pulley 1
18 781492 BELT - coolant pump 1
19 2040427 TOOL - belt tension gauge 1
NOTE: See PB1626 for more information identifying waterpump part number location on pump and correct
oring for the pump.
25
RELEASED
26
RELEASED
Revised
09/16/17
FUEL INJECTION VALVE (3TNV74) 267B6
REF PART NO. DESCRIPTION QTY
1 131391 VALVE - injection (see 267B7) 3
2 130603TKA TUBE - fuel return 1
3 116115 NUT 3
4 333834 GASKET - return 3
5 131381 HOSE - fuel return 1
6 131382 * CLAMP 2
7 130602TKA JOINT - banjo 1
8 558620 WASHER - seal 4
9 130436 SCREW - banjo (w/ check valve) 1
10 130433 JOINT - banjo 1
11 558447 SCREW - banjo 1
12 131383 PIPE - fuel injection 1
13 131384 PIPE - fuel injection 1
14 131385 PIPE - fuel injection 1
15 116109 CLAMP - injection pipe 1
16 1010399 PUMP - fuel injection (see 267B7, TK 370) 1
17 119682 PIPE - oil 1
18 511158 SCREW - banjo 2
19 554622TKA WASHER 4
300316 GASKET SET (see 267B8) 1
27
RELEASED
28
RELEASED
Revised
09/16/17
FUEL INJECTION PUMP (3TNV74) 267B7
REF PART NO. DESCRIPTION QTY
1 1010399 PUMP - fuel injection 1
2 334212 * O-RING - delivery 3
3 331753 * O-RING (S6) 4
4 331970 * O-RING 1
5 333690 * WASHER - seal 1
6 556254 * NUT - shaft 1
7 558863 * LOCKWASHER 1
8 334440 * GASKET - bottom cover 1
9 511301 * SCREW - cover 8
10 333942 * GASKET - cover 1
11 556367 * STUD - cover 2
12 512368 * NUT 2
13 335072 * GASKET - front cover 1
14 333833TKA * WASHER - seal 1
15 333831 * GASKET - case 1
16 131389 * SPRING - governor 1
17 510612 * SCREW - idle limit 1
18 555846 * LOCKNUT 1
19 131032 * LEVER - control 1
20 511205 * NUT - lever 1
21 333832 * GASKET - cover 1
22 555822 * SCREW - cover 4
23 334295 * O-RING 1
24 420100 * SOLENOID - stop 1
25 558448 * SCREW - solenoid 2
29
RELEASED
30
RELEASED
Revised
09/22/17
STARTER & GLOW PLUG GROUP 208F7
REF PART NO. DESCRIPTION QTY
1 420916 GLOW PLUG 3
2 416702 CONNECTOR - glow plug 1
3 451718 STARTER 1
452326 STARTER (standard life plus) 1
4 555852 SCREW - starter (12 x 30) 2
5 555853 NUT (12 mm) 1
6 554681 NUT 1
7 556203 NUT - starter (with tab) 1
8 554632 NUT 1
9 447736 CONNECTOR - starter 1
31
RELEASED
32
RELEASED
Revised
09/16/17
GASKET SET (3TNV74) 267B8
REF PART NO. DESCRIPTION QTY
300316 GASKET SET 1
1 335071 * GASKET - cylinder head 1
2 331953 * O-RING (fuel injection pump) 1
3 119646 * PROTECTOR - nozzle 3
4 119653 * SEAL - valve stem (intake) 3
119654 * SEAL - valve stem (exhaust) 3
5 331733 * GASKET - nozzle 6
6 334210 * GASKET - valve cover 1
7 130563 * GAKSET - intake manifold 1
8 333824 * GASKET - exhaust manifold 1
9 331907 * GASKET - exhaust manifold 1
10 331954 * O-RING (P32) 2
333821TKA * O-RING (P16) 1
333512 * O-RING (P12) 1
333820 * O-RING (P17) 3
333825 * O-RING (P16) 1
334091 * O-RING (P40) 1
11 554622TKA * WASHER - seal (8) 4
558620 * WASHER - seal (12) 4
12 333834 * GASKET - return 3
13 334211 * GASKET - water pump 1
14 331524 * GASKET - water pump 1
33
RELEASED
34
RELEASED
Revised
09/25/17
FUEL & OIL FILTERS, HOSES & FITTINGS 233H0
REF PART NO. DESCRIPTION QTY
1 114380 ELBOW - hose fitting (3/8) 7
2 100242 KIT - sleeve & eyelet (3/8) 10
3 114941 NUT (3/8) 10
4 114372 HOSE (3/8 od x 35 ft lg) A/R
5 116837 FITTING - hose fitting (1/4) 1
6 100243 KIT - sleeve & eyelet (1/4) 2
7 114841 NUT (1/4) 2
8 115320TKA ELBOW - hose fitting (1/4) 1
9 119030 HOSE (1/4 od x 35 ft lg) A/R
10 552539 BUSHING 2
11 511479TKA TEE (with restrictor) 1
12 551519 ELBOW (45 degree) 1
13 119341 FILTER - fuel (EMI 2000 hour) 1
14 119321 FILTER - oil bypass (EMI 2000 hour) 1
15 553168 ADAPTER - fuel filter 1
16 553164 ADAPTER - bypass oil filter 1
2030393 SEALER - thread A/R
17 115941 BRACKET - fuel filter 1
557343 SCREW - bracket 4
557069 FLATWASHER 8
557006 NUT 4
18 551004 PLUG - pipe 1
19 550433 PLUG - pipe 3
2030393 SEALER - thread A/R
20 116182 FILTER - oil (full flow) 1
21 511480 TEE (with restrictor) 1
22 417064 SWITCH - oil pressure 1
23 550665 TEE 1
24 112886 VALVE (Schrader) 1
25 554515 ADAPTER - 3/8 1
35
RELEASED
36
RELEASED
Revised
09/25/17
FUEL & OIL FILTERS, HOSES & FITTINGS 233H0
REF PART NO. DESCRIPTION QTY
26 417059 PUMP - fuel (12V) 1
100378TKA * KIT - bowl & gasket 1
100494 * KIT - strainer & o-ring 1
334736 ** O-RING 1
27 2041166 WRENCH - fuel bowl 1
28 925656 BRACKET - fuel pump 1
551587 SCREW - bracket 2
552086 FLATWASHER 2
554953 NUT 2
29 119279 TUBE - fuel pickup 1
334402 * GASKET - fuel pickup (rubber) 1
37
RELEASED
38
RELEASED
Revised
02/05/18
FUEL & OIL FILTERS, HOSES & FITTINGS 272B6
REF PART NO. DESCRIPTION QTY
1 114380 ELBOW - hose fitting (3/8) 7
2 100242 KIT - sleeve & eyelet (3/8) 10
3 114941 NUT (3/8) 10
4 114372 HOSE (3/8 od x 35 ft lg) A/R
5 119279 TUBE - fuel pickup 1
334402 * GASKET - fuel pickup (rubber) 1
6 100243 KIT - sleeve & eyelet (1/4) 2
7 114841 NUT (1/4) 3
8 115320TKA ELBOW - hose fitting (1/4) 2
9 119030 HOSE (1/4 od x 35 ft lg) A/R
10 NSS HEAD - oil filter (replaced with item 22, see note) 1
11 417064 SWITCH - oil pressure 1
12 NSS HEAD - fuel filter (replaced with item 22, see note) 1
511587 SCREW - head 6
557075 FLATWASHER 12
557007 NUT 4
13 119341 FILTER - fuel (EMI 2000 hour) 1
14 119321 FILTER - oil bypass (EMI 2000 hour) 1
15 512899 ADAPTER - bypass oil filter 1
16 512898 ADAPTER - fuel filter 1
2030393 SEALER - thread A/R
17 116182 FILTER - oil (full flow) 1
18 554515 ADAPTER - 3/8 1
19 417059 PUMP - fuel (12V) 1
100378TKA * KIT - bowl & gasket 1
100494 ** KIT - strainer & o-ring 1
334736 *** O-RING 1
20 2041166 WRENCH - fuel bowl 1
21 925656 BRACKET - fuel pump 1
NOTE: The filter heads items 10 and 12 have been replaced with item 22. See PB1587 for information.
39
RELEASED
40
RELEASED
Revised
02/05/18
FUEL & OIL FILTERS, HOSES & FITTINGS 272B6
REF PART NO. DESCRIPTION QTY
551587 SCREW - bracket 2
552086 FLATWASHER 2
554953 NUT 2
22 100535 KIT - head, fuel and oil (see note) 1
23 115941 * BRACKET - fuel and oil filter 1
557343 * SCREW 4
557085 * FLATWASHER 8
557339 * NUT 4
24 550433 * PLUG - pipe 3
25 551004 * PLUG - pipe 1
2030393 * SEALER - thread A/R
26 511480 * TEE (with restrictor) 1
27 511479TKA * TEE 1
28 551519 * ELBOW 1
29 553164 * STUD - bypass filter 1
30 553168 * ADAPTER - fuel pickup 1
31 552539 * BUSHING 2
NOTE: The filter heads items 10 and 12 have been replaced with item 22. See PB1587 for information.
41
RELEASED
42
RELEASED
Revised
09/27/17
FILTER KIT (TSA Truck Only) 272G0
REF PART NO. DESCRIPTION QTY
100416 KIT - filters (TSA Truck Only) 1
1 116182 * FILTER - oil 1
2 119341 * FILTER - fuel (EMI 2000 hour) 1
3 119321 * FILTER - oil bypass (EMI 2000 hour) 1
4 119059 * ELEMENT - air cleaner 1
43
RELEASED
44
RELEASED
Revised
09/25/17
THROTTLE SOLENOID GROUP 235A4
REF PART NO. DESCRIPTION QTY
1 927530 BRACKET - engine (T-570/600/800) 1
927659 BRACKET - engine (T-1000/1080 & T-1200/1280) 1
2 553065 CLAMP - harness 1
3 419081 SOLENOID - throttle 1
4 448198 * PLUNGER - solenoid 1
5 913095 * BOOT - solenoid 1
555955 SCREW - solenoid 4
554638 FLATWASHER 4
557478 LOCKWASHER 4
6 927662 NUTSTRIP - solenoid 2
7 550315 NUT - ball joint 2
8 550366 LOCKWASHER 3
9 559567 NUT - ball joint (left hand thread) 1
10 130996 ROD - fuel solenoid 1
11 119281 ADJUSTER 1
12 119282 JOINT - ball 1
554560 NUT - joint 1
13 131032 LEVER - control 1
14 442756 DIODE 1
45
RELEASED
46
RELEASED
Revised
09/16/17
AIR FILTER & MUFFLER GROUP 261H9
REF PART NO. DESCRIPTION QTY
1 119068 FILTER - air cleaner (dry) 1
2 119059 * ELEMENT - air cleaner 1
3 119091TKA * CLIP - base (metal) 2
132547 * CLIP - base (metal / plastic) 2
4 119092 * EJECTOR - dust 1
5 553364 * PLUG 1
6 555921 CLAMP - air cleaner 1
7 927534 BRACKET - air cleaner 1
555022 SCREW - bracket 2
557727 LOCKWASHER 8
557069 FLATWASHER 8
8 130998 HOSE - air intake 1
9 554979 CLAMP - hose 4
10 130997 HOSE - air cleaner (filter to engine) 1
11 331907 GASKET - muffler 1
12 120989 MUFFLER 1
120997 MUFFLER (SS) 1
556184 STUD - muffler to manifold 4
556183 LOCKWASHER 4
556186 NUT 4
13 116173 TUBE - exhaust 1
47
RELEASED
48
RELEASED
NOTE 1: For more information see SB611 for North America units and SB1072 for Europe units.
NOTE 2: See PB1626 for more information identifying waterpump part number location on pump and correct
oring for the pump.
49
RELEASED
50
RELEASED
NOTE 1: For more information see SB611 for North America units and SB1072 for Europe units.
NOTE 2: See PB1626 for more information identifying waterpump part number location on pump and correct
oring for the pump.
51
RELEASED
52
RELEASED
NOTE: See PB1626 for more information identifying waterpump part number location on pump and correct
oring for the pump.
53
RELEASED
54
RELEASED
NOTE: See PB1626 for more information identifying waterpump part number location on pump and correct
oring for the pump.
55
RELEASED
56
RELEASED
Revised
09/21/17
ENGINE BLOCK HEATER 118B7
REF PART NO. DESCRIPTION QTY
1 400530 KIT - engine block heater (120VAC) 1
2 410463 * HEATER - engine block 1
3 332509 * GASKET - heater 1
4 557726 * SCREW - heater 2
5 557727 * LOCKWASHER 2
57
RELEASED
58
RELEASED
Revised
09/16/17
ENGINE MOUNTING GROUP (3TNV74) 261H0
REF PART NO. DESCRIPTION QTY
1 928830 BRACKET - engine (upper rear) 1
2 927529 BRACKET - engine (compressor side) 1
3 927530 BRACKET - engine (door side) 1
555957 SCREW - plate & bracket (socket head) 14
557122 WASHER - belleville 14
2030400 SEALER - thread A/R
4 559457 SCREW - mount 3
5 555871 WASHER - special 8
6 930577 MOUNT - vibration (set of two) 3
7 553686 NUT 3
8 553048 SCREW - chain 3
9 557122 WASHER - belleville 1
10 552641 FLATWASHER 5
11 558658 NUT 4
12 118035 CHAIN - 3 links 1
13 990541 BOLT - eye 1/2 in 1
14 928831TKA BRACKET - snubber 1
15 927533 SPACER - spring 1
16 553594 WASHER - special 1
17 552640 NUT 1
18 928832TKA PLATE - bearing 1
559495 RIVET - plate 4
59
RELEASED
60
RELEASED
Refer to Parts Bulletin PB1517 for information on the new compressor, crankshaft and drive key.
61
RELEASED
62
RELEASED
Refer to Parts Bulletin PB1517 for information on the new compressor, crankshaft and drive key.
63
RELEASED
64
RELEASED
Refer to Parts Bulletin PB1517 for information on the new compressor, crankshaft and drive key.
65
RELEASED
66
RELEASED
Refer to Parts Bulletin PB1517 for information on the new compressor, crankshaft and drive key.
67
RELEASED
68
RELEASED
Refer to Parts Bulletin PB1517 for information on the new compressor, crankshaft and drive key.
69
RELEASED
70
RELEASED
Revised
09/16/17
FANSHAFT ASSEMBLY 235H1
REF PART NO. DESCRIPTION QTY
781682 FANSHAFT - assembly 1
1 993264 * TUBE - splash guard 1
2 993262 * HOUSING 1
3 556418 * VENT - air 1
556416 ** CAP - air vent 1
4 911203TKA * CAP 1
5 992901 * SHIM (0.005 thk) A/R
992902 * SHIM (0.007 thk) A/R
994231 * SHIM (0.020 thk) A/R
6 772955 * FANSHAFT 1
7 553350 * SCREW - oil plug 2
8 331009 * O-RING 2
9 553834 * SCREW - cap 4
552958 * LOCKWASHER 4
700135TKA * KIT - fanshaft repair 1
10 332134 ** SEAL - oil 2
11 330982 ** O-RING 1
12 771070 ** BEARING - roller 2
2030278 * OIL � synthetic (1 gallon) A/R
13 116863 SLEEVE - repair (set of 10) 1
71
RELEASED
72
RELEASED
Revised
09/26/17
IDLER PULLEY (2/11 & after) 250F5
REF PART NO. DESCRIPTION QTY
1 929226 BRACKET - tensioner (T-570/600/800) 1
930625 BRACKET - tensioner (T-580/680/880) 1
929229 BRACKET - tensioner (T-1000/1200) 1
2 773037TKA PULLEY - tensioner 1
773124 * BEARING 1
3 929227 BRACKET - adjuster 1
4 772996TKA BUSHING - pulley 1
5 558471 NUT - pulley 1
556283 LOCKWASHER 1
511468 FLATWASHER 1
6 512147 SCREW - adjuster 1
557072 FLATWASHER 2
551173 LOCKWASHER 1
556573 NUT 1
7 929228 BRACKET - support 1
73
RELEASED
74
RELEASED
Revised
09/16/17
JACKSHAFT ASSEMBLY 259E2
REF PART NO. DESCRIPTION QTY
1 781695 JACKSHAFT 1
2 773022 * BEARING 2
3 559958 * WASHER - wave 1
4 559957 * RING - external 2
5 772959 * SHAFT 1
6 553264 * KEY (1.25 in lg) 1
7 553263 * KEY (1.75 in lg) 1
8 NSS * HOUSING 1
9 927844 BRACKET - condenser side 1
10 929605 BRACKET - evaporator side T-500R/DAIRY) 1
930626 BRACKET - evaporator side (T-6XX/8XX) 1
556998 SCREW - cover 8
557347 LOCKWASHER 8
558536 FLATWASHER 8
11 929606 SUPPORT - jackshaft 1
557341 SCREW - support (M8) 2
557342 LOCKWASHER 2
557085 FLATWASHER 2
557355 SCREW - jackshaft (M10) 4
557347 LOCKWASHER 4
558536 FLATWASHER 4
75
RELEASED
76
RELEASED
Revised
10/27/17
CLUTCH ASSEMBLY (1070349) 145F4
REF PART NO. DESCRIPTION QTY
1070349 CLUTCH 1
1070348 CLUTCH (under mount units only) 1
1 700189TKA * KIT - clutch repair 1
2 700175TKA ** KIT - bearing 1
3 700190TKA ** KIT - shoe 1
4 772608 *** SPRING 2
NOTE: Clutch 1070291 replaces clutch 1070257 & 1070204. See 132D14 for replacement parts for 1070257.
See 94B1 for replacement parts for 1070204.
77
RELEASED
78
RELEASED
79
RELEASED
80
RELEASED
81
RELEASED
82
RELEASED
Serial Nos of the 1st T-Series with Microchannel Coils May 25, 2012 - T-600 = 5001219742, T-800 =
5001219744
NOTE: The condenser and radiator assembly have been replaced.
North America 6/15 & after and Europe 8/15 & after see 290H1.
83
RELEASED
84
RELEASED
85
RELEASED
86
RELEASED
87
RELEASED
88
RELEASED
89
RELEASED
90
RELEASED
Revised
09/16/17
COMPRESSOR GROUP 240H6
REF PART NO. DESCRIPTION QTY
200198 KIT - compressor oil filter 1
1 667800 * FILTER - compressor oil 1
2 331461 ** O-RING 1
3 331015 ** O-RING 1
4 614876 * TUBE - compressor inlet 1
5 614875 * TUBE - compressor outlet 1
6 331461 * O-RING 2
7 614924 * ADAPTER - compressor inlet (o-ring seal) 1
8 331223 * O-RING 1
9 668928 * ADAPTER (o-ring seal) 1
10 331461 ** O-RING 1
11 928116 * BRACKET - oil filter 1
12 510149 * SCREW - bracket 2
13 550896 * FLATWASHER 2
14 921893 * BRACKET - oil filter 1
15 558395 * SCREW - bracket 2
557727 * LOCKWASHER 2
557069 * FLATWASHER 2
16 511967 * CLAMP - adapter 1
554666 * SCREW - clamp 2
557478 * LOCKWASHER 2
554638 * FLATWASHER 2
17 558765 STUD - cylinder head (4.1 inch long) 2
18 558764 STUD - cylinder head (3.5 inch long) 4
19 928128 BRACKET - harness (before 12/12) 1
930676 BRACKET - harness (12/12 and after) 1
550289 NUT 2
550375 LOCKWASHER 2
550402 FLATWASHER 2
Refer to Parts Bulletin PB1517 for information on the new compressor, crankshaft and drive key.
91
RELEASED
92
RELEASED
Revised
09/16/17
COMPRESSOR GROUP 240H6
REF PART NO. DESCRIPTION QTY
20 413847 SWITCH - hpco 1
21 660129 VALVE - discharge 1
558650 SCREW - discharge valve 2
557411 WASHER - special 2
22 332805 GASKET - valve (service) 2
23 661916 VALVE - suction 1
558650 SCREW - suction valve 2
550895 FLATWASHER 2
24 NSS COMPRESSOR - X214 (new exchange, see 185H5) 1
8021146 COMPRESSOR - X214 (see note, new exchange, see 275C4) 1
25 668927 ADAPTER - suction (SR-2 units, before 8/11) 1
221355 ADAPTER - suction (SR-3 units, 8/11 & after) 1
26 421313 TRANSDUCER - suction (SR-3 units, 8/11 & after) 1
Refer to Parts Bulletin PB1517 for information on the new compressor, crankshaft and drive key.
93
RELEASED
94
RELEASED
Revised
09/16/17
COMPRESSOR X214 (DEEP SUMP) 185H5
REF PART NO. DESCRIPTION QTY
NSS COMPRESSOR - X214 (new exchange, see note) 1
1 NSS * BODY - compressor 1
2 332552 * GASKET - compressor cylinder head 1
3 220788 * HEAD - cylinder 1
4 332019 * O-RING 10
5 556804 * WASHER - sealing 10
6 556805 * SCREW - cylinder head (2 lg) 6
7 556806 * SCREW - cylinder head (2-5/8 lg) 2
8 220990 * PLATE - valve 2
9 331223 * O-RING - oil fill 1
10 220899 * SEAL - crankshaft 1
11 220743 * PLATE 1
12 550172 * SCREW 6
550895 * FLATWASHER 6
13 332044 * SEAL - oil 1
14 332043 * O-RING - seal plate 1
15 220350TKA * SIGHT GLASS (does not include o-ring) 2
16 330822 * O-RING 2
17 668927 * ADAPTER - suction (SR-2 units, before 8/11) 1
221355 * ADAPTER - suction (SR-3 units, 8/11 & after) 1
18 550190 * SCREW - adapter 4
19 553252 * WASHER 4
20 330408 * O-RING - valve plate 2
21 220608 * SLEEVE - cylinder 2
22 330211 * GASKET - adapter 1
23 220159 * SCREEN - suction port 1
24 110475TKA * BUSHING - piston pin 2
25 220849 * PISTON 2
26 NSS ** PIN - piston 2
95
RELEASED
96
RELEASED
Revised
09/16/17
COMPRESSOR X214 (DEEP SUMP) 185H5
REF PART NO. DESCRIPTION QTY
27 552122 ** RING - retaining 4
28 NSS ** HEAD - piston 2
29 NSS ** REED - piston 2
30 510115 ** NUT 2
550895 ** FLATWASHER 2
31 220639 * ROD - connecting 2
32 555062 ** BOLT - connecting rod 4
33 510666 ** NUT - connecting rod 4
34 221246 * BEARING SET - connecting rod (standard) 2
221264 * BEARING SET (0.005 us) 2
221265 * BEARING SET (0.010 us) 2
221266 * BEARING SET (0.020 us) 2
221267 * BEARING SET (0.030 us) 2
35 331223 * O-RING - pumpshaft 1
36 220220TKA * BEARING - crankshaft (pump end) 1
37 554720 * PLUG 2
38 557425 * PIN - dowel 1
39 200216 * CRANKSHAFT 1
40 220123 * PLUG - oil metering 1
41 550455 * KEY 1
42 772311 * BEARING - crankshaft (pulley end) 1
43 330110 * GASKET - bearing plate 1
44 221149 * SHAFT - oil pump 1
45 559760 * KEY - shaft 1
46 221254 * PLATE - pump bearing 1
47 221160TKA * PUMP - oil 1
48 331175 * O-RING - oil pump cover 1
49 330239 * O-RING 2
50 221278 * COVER - pump 1
97
RELEASED
98
RELEASED
Revised
09/16/17
COMPRESSOR X214 (DEEP SUMP) 185H5
REF PART NO. DESCRIPTION QTY
51 550183 * SCREW - plate 8
52 550896 * FLATWASHER 20
53 220784 * REGULATOR - oil pressure 1
54 330672 * O-RING - regulator 1
55 556752 * PLUG - oil pump cover (includes o-ring) 1
332095 ** O-RING 1
56 331461 * O-RING 1
57 668928 * ADAPTER - o-ring seal 1
58 221188 * SUMP - oil 1
59 333839 * GASKET - oil sump 1
60 559106 * SCREW (1-1/8 lg) 8
550926 * SCREW - oil sump (3-1/2 lg) 4
61 558398 * PLUG - oil drain 1
62 332747 * O-RING - plug 1
63 221189 * SCREEN - oil sump 1
64 332205 * O-RING - oil pickup 1
65 994848 * CLAMP - screen 1
66 550366 * LOCKWASHER 2
67 550291 * NUT 2
68 220653 * VALVE - check 1
69 668929 * VALVE - oil fill 1
70 331461 * O-RING - adapter 1
71 669387 * CAP - adapter 1
72 922988 * BRACKET - oil pickup 1
73 553364 * PLUG - pipe 1
74 915630 * COVER - cylinder head port 1
75 333103 * GASKET - cover 1
76 550329 * SCREW - plate 2
77 558765 * STUD - cylinder head (4.1 in lg) 2
99
RELEASED
100
RELEASED
Revised
09/16/17
COMPRESSOR X214 (DEEP SUMP) 185H5
REF PART NO. DESCRIPTION QTY
558764 * STUD - cylinder head (3.5 in lg) 4
78 332542 * GASKET - suction cover plate 1
79 915629TKA * PLATE - suction cover 1
112886 * VALVE (Schrader) 1
80 550141 * SCREW - bracket 2
550895 * FLATWASHER 2
550790 * LOCKWASHER 2
300247 * KIT - gasket (see note) 1
2030513 OIL - compressor (R134a, R404A, 1L) A/R
2030518 KIT - acid test (polyol ester kit) 1
101
RELEASED
102
RELEASED
Revised
03/21/18
RECEIVER TANK GROUP 235H5
REF PART NO. DESCRIPTION QTY
1 672405 TANK - receiver (100 mm dia) 1
672706 TANK - receiver (127 mm dia, use w/ mc (micro channel coil, 1
TSA)
672707 TANK - receiver (127 mm dia, use w/ mc coil, EMEIA) 1
672708 TANK - receiver (152 mm dia, use w/ mc coil, TSA 1
SPECTRUM)
672709 TANK - receiver (152 mm dia, use w/ mc coil, EMEIA 1
SPECTRUM)
2 669257 * BALL - sight glass 1
3 332419 * O-RING 1
4 669918 * INDICATOR - liquid 1
5 667392 * VALVE - relief 1
6 557348 NUT - receiver tank 2
7 557347 LOCKWASHER 2
8 558536 FLATWASHER 2
103
RELEASED
104
RELEASED
Revised
09/25/17
DEHYDRATOR GROUP 235H6
REF PART NO. DESCRIPTION QTY
1 610800 DEHYDRATOR (inc o-rings) 1
2 331015 * O-RING (#6) 2
3 558268 SHOULDER 2
4 558267 NUT - shoulder 2
5 334984 PAD - dehydrator 1
6 927545 CLAMP - dehydrator 1
557035 SCREW - clamp 2
557075 FLATWASHER 2
557170 LOCKWASHER 2
559084 INSERT - threaded 2
105
RELEASED
106
RELEASED
Revised
09/21/17
SOLENOID VALVE - NORMALLY CLOSED 116G10
REF PART NO. DESCRIPTION QTY
1 666102 VALVE - solenoid 1
2 666384 VALVE - solenoid 1
3 665305 VALVE - solenoid 1
4 662859 VALVE - solenoid 1
5 600181TKA * KIT - repair 1
6 413681 * COIL 1
553029 SCREW - valve 2
552201 FLATWASHER 2
552202 LOCKWASHER 2
107
RELEASED
108
RELEASED
Revised
03/15/18
ELECTRICAL COMPONENTS 267A3
REF PART NO. DESCRIPTION QTY
1 418698 HARNESS - sensor (see 236D1) 1
2 400974 KIT - sensor 2
3 400975 KIT - sensor 2
4 419081 SOLENOID - throttle (see 235A4) 1
5 420155 HARNESS - main (SR-3, see 235F3) 1
6 416538 SENSOR - temperature (engine coolant) 1
7 420916 GLOW PLUG (see 267B2) 3
8 414470 SWITCH - oil level 1
9 417064 SENSOR - oil pressure 1
10 449298 SENSOR - rpm 1
11 451718 STARTER 1
452326 STARTER (standard life plus) 1
12 413847 SWITCH - hpco 1
13 421313 TRANSDUCER - suction 1
14 616618 VALVE - condenser inlet (recip compressor, see note) 1
616750 * COIL 1
612950 VALVE - condenser inlet (scroll compressor) 1
15 666384 VALVE - hot gas & purge (see 116G10) 2
16 421312 TRANSDUCER - discharge 1
17 418737 SWITCH - on/off (rocker, see 250F4 for harness) 1
18 452589 ALTERNATOR (original equipment, 37A, w/o fan) 1
452777 ALTERNATOR (standard life plus, 37A, w/o fan) 1
8452681 ALTERNATOR (37A, w/o fan, reman) 1
418851 * REGULATOR & BRUSH 1
422341 FAN - alternator (bi-directional) 1
19 1040784 MOTOR (before 5/13, 7.2 hp) 1
1040801 MOTOR (5/13 & after, 7.2 hp) 1
1040786 MOTOR (before 5/13, 12 hp) 1
1040791 MOTOR (5/13 & after, 12 hp) 1
See bulletin SPAB 375 for more information on condenser inlet solenoid.
109
RELEASED
110
RELEASED
Revised
03/15/18
ELECTRICAL COMPONENTS 267A3
REF PART NO. DESCRIPTION QTY
20 422347 SENSOR - coolant level 1
333007 O-RING - switch 1
21 420644 HARNESS - HMI controller (12M, see 238B7) 1
420644 HARNESS - HMI controller (12M, standard, see 238B7) 1
415813 HARNESS - HMI controller (10M, premium, see 238B7) 1
420645 HARNESS - HMI controller (12M, premium, see 238B7) 1
22 452376 HMI - controller (standard, see 238B7) 1
452385 HMI - controller (premium, see 238B7) 1
23 2041916 TOOL - controller diagnostic 1
421318 * HARNESS - diagnostic controller 1
24 442823 SOLENOID - damper (see 242G5) 1
25 418695 HARNESS - evaporator (see 235F3) 1
26 418696 HARNESS - sensor (evaporator, see 236D1) 1
27 412590 THERMOMETER - digital LED (F, optional, TSA) 1
412591 THERMOMETER - digital LED (C, optional, TSA) 1
28 410418 SENSOR - thermostat (optional, TSA) 1
29 418871 CABLE - heater 1
30 447354 BOX - junction 1
31 910240 RETAINER - heater 12
32 451374 HEATER 3
33 417059 PUMP - fuel (12V) 1
34 413664 HARNESS - fuel pump (190.0 in) 1
420643 HARNESS - fuel pump (266.0 in) 1
35 400980 DISPLAY - remote light (optional, see 226E6) 1
36 NSS RECEPTACLE - power inlet (TSA, see 236D3) 1
37 614525 VALVE - throttling, electric (see PB1601 for more information) 1
401029 * KIT - valve repair 1
38 600669 KIT - valve & harness (see PB1601 for more information) 1
617724 * VALVE - throttling (electronic) 1
See bulletin SPAB 375 for more information on condenser inlet solenoid.
111
RELEASED
112
RELEASED
Revised
03/15/18
ELECTRICAL COMPONENTS 267A3
REF PART NO. DESCRIPTION QTY
39 422524 * HARNESS - jumper 1
401313 KIT - valve repair 1
See bulletin SPAB 375 for more information on condenser inlet solenoid.
113
RELEASED
114
RELEASED
Revised
09/16/17
CONTROL BOX 267A4
REF PART NO. DESCRIPTION QTY
1 988222 BOX - control 1
2 554318 NUT - u 4
3 418737 SWITCH - on/off (rocker) 1
4 993281 MOUNT - cable tie 5
511851TKA SCREW - mount 5
552331 BANDWRAP (4.0 dia) A/R
552330 BANDWRAP (1.75 dia) A/R
552332 BANDWRAP (0.75 dia) A/R
5 NSS TRAY - high voltage (see 235F2) 1
511851TKA SCREW - tray 6
6 8452721 BOARD & CONTROLLER (SR-3) 1
7 415786 FUSE (40A) 1
8 420155 HARNESS - main 1
9 418698 HARNESS - sensor (see 236D1) 1
10 420156 HARNESS - communications 1
11 420644 HARNESS - HMI controller (12M, see 238B7) 1
415813 HARNESS - HMI controller (preimum, see 238B7) 1
12 418870TKA * PLUG - 8-pin (J14 & HMI) 2
415719 * SOCKET - gold (20 ga) 16
416256 * SEAL - wire 16
333908 * GASKET - plug 2
13 334503 FOAM - wire harness 1
14 927579 BRACKET - harness retaining 1
511851TKA SCREW - bracket 2
15 988024 DOOR - control box (see Doors & Cover grid) 1
16 334504 GASKET - door 1
17 419313TKA RELAY - engine 1
18 415800 SOCKET - relay 1
559966 SCREW - socket 1
19 418187 HARNESS - extension (CAN) 1
115
RELEASED
116
RELEASED
117
RELEASED
118
RELEASED
Revised
09/25/17
HIGH VOLTAGE TRAY 235F2
REF PART NO. DESCRIPTION QTY
1 927580 TRAY - high voltage 1
2 417934 CONTACTOR & TIMER 2
3 416096 ADAPTER - overload relay 1
4 416409 RELAY - overload (230/3/50-60, T-600/600R/600M/800/800R/ 1
800M)
416410 RELAY - overload (400-460/3/50-60, T-580R/600/600M/600R/ 1
800/800R)
416094 RELAY - overload (230/3/50-60, T-1000/T1200R) 1
416315TKA RELAY - overload (460/3/50-60, T-1000/1000 M/T1200R) 1
5 420792 SELECTOR - phase 1
557862 SCREW - components (10mm) 5
557664 SCREW - components (16mm) 1
557700 SCREW - components (30mm) 2
557369 LOCKWASHER 8
557697 FLATWASHER 7
559810 NUT - components 8
6 511879 STUD - ground 2
510717 NUT 2
7 927630 BRACKET - shield 1
512131 SCREW - bracket 6
8 996093 MOUNT - cable tie 3
511602TKA RIVET - mount 3
9 418738 HARNESS - 50 units 1
10 415745 * PLUG - 6-pin (phase selector) 1
334015 * GASKET - plug 1
415719 * SOCKET - gold (18 ga) 5
416256 * SEAL - wire 5
11 417510 * RECEPTACLE - 9-pin 1
418739 * PIN - gold (18 ga) 6
12 447245 * TERMINAL - ring (red) 1
418868 * TERMINAL - ring (blue) 1
119
RELEASED
120
RELEASED
Revised
09/25/17
HIGH VOLTAGE TRAY 235F2
REF PART NO. DESCRIPTION QTY
13 449888 * TERMINAL - pin 2
14 410280 * TERMINAL - fork (red) 2
418869 * TERMINAL - fork (blue) 2
15 415629 CONTACTOR - heater (optional) 1
559763 NUT - contactor 2
16 927555 BRACKET - heater relay 1
557862 SCREW - bracket 2
557369 LOCKWASHER 2
557697 FLATWASHER 2
17 419391 CONTACTOR (400/3/50) 2
121
RELEASED
122
RELEASED
Revised
02/06/18
CAB HMI CONTROLLER & HARNESS 238B7
REF PART NO. DESCRIPTION QTY
1 452376 CONTROLLER - cab (standard, HMI) 1
2 928984 * COVER - harness 1
3 420644 HARNESS - HMI controller (12M) 1
NSS HARNESS - HMI controller (10M) 1
4 418870TKA * CONNECTOR - interface board (8-pin) 2
333908 * GASKET - connector 2
5 452385 CONTROLLER - cab (premium, HMI) 1
6 415813 HARNESS - HMI controller (10 M, premium) 1
420645 HARNESS - HMI controller (12 M, premium) 1
7 414858 * CONNECTOR - display (20-pin) 1
414859 * SOCKET 6
8 414734TKA * CONNECTOR - interface board (8-pin) 1
9 412411 * CONNECTOR - flash loading (D-sub) 1
411217 * COVER - connector 1
10 333927 * GROMMET (0.75 in) 1
11 332110 * GROMMET (1.0 in) 1
12 553484 CLAMP - harness (.312 dia) 5
556147 CLAMP - harness (.937 dia) 1
555640 SCREW - clamp 6
552001 FLATWASHER 6
13 925199 BRACKET - din 1
14 928104 ENCLUSURE - HMI (includes 16, 17, 18, 19 & 20) 1
931391 * PIN - cover 1
15 330282 GROMMET 1
16 928106 COVER - rear 1
17 511966 CLIP - HMI controller 4
18 928105 COVER - box 1
559905 SCREW - cover 2
19 334541 GASKET - cover 1
NOTE: For more information on the Harness, premium adapter see SB1070 and/ or PB536.
123
RELEASED
124
RELEASED
Revised
02/06/18
CAB HMI CONTROLLER & HARNESS 238B7
REF PART NO. DESCRIPTION QTY
20 510801 SCREW - box 4
21 332110 GROMMET (1.0 in) 1
22 914308 BRACKET - in-cab controller 2
555636 SCREW - bracket 4
552201 FLATWASHER 4
23 334799 GASKET - sealing 1
24 422550 HARNESS - premium adaptor (Europe units only, see note) 1
25 418828 * RECETACLE (8-pin) 1
26 412411 * CONNECTOR - flash loading (D-sub) 1
27 414858 * CONNECTOR - display (20-pin) 1
28 934982 NAMEPLATE - Caution, Alarm Clearing 1
NOTE: For more information on the Harness, premium adapter see SB1070 and/ or PB536.
125
RELEASED
126
RELEASED
127
RELEASED
128
RELEASED
129
RELEASED
130
RELEASED
Revised
09/16/17
SENSOR HARNESSES 236D1
REF PART NO. DESCRIPTION QTY
1 418698 HARNESS - sensor (condenser) 1
2 412407 * PLUG - 35-pin 1
412457 * TERMINAL - socket 14
3 418735 * RECEPTACLE - 4-pin (main harness & suction transducer) 2
418833 * WEDGE - 4-pin 2
418821 * PIN - gold (18 ga) 7
449602 * PIN - sealing 1
4 417585 * PLUG - 12-pin (DAS) 2
417586 * WEDGE - 12-pin 2
449587 * SOCKET (18 ga) 12
449602 * PIN - sealing 12
5 418834 * RECEPTACLE - 12-pin (DAS) 1
418835 * WEDGE - 12-pin 1
449591 * TERMINAL - pin (16-18 ga) 12
6 418829 * PLUG - 6-pin (evap sensor harness) 1
418836 * WEDGE - 6-pin 1
418816 * SOCKET - gold (18 ga) 6
7 418818 * RECEPTACLE - 2-pin (water & compr temp sensor) 2
418819 * WEDGE - 2-pin 2
418821 * PIN - gold (18 ga) 4
8 418824 * RECEPTACLE - 3-pin (discharge pressure transducer) 1
418825 * WEDGE - 3-pin 1
418821 * PIN - gold (18 ga) 3
9 400975 * KIT - sensor 1
10 511768 * MOUNT - cable (fir tree) 4
11 418696 HARNESS - sensor (evaporator) 1
12 418831 * RECEPTACLE - 6-pin 1
418830 * WEDGE - 6-pin 1
418832 * PIN - gold (18 ga) 6
13 400974 * KIT - sensor 2
131
RELEASED
132
RELEASED
Revised
09/16/17
SENSOR HARNESSES 236D1
REF PART NO. DESCRIPTION QTY
14 400975 * KIT - sensor 1
15 556388 CLAMP - sensor 3
558316 SCREW - clamp 3
133
RELEASED
134
RELEASED
135
RELEASED
136
RELEASED
137
RELEASED
138
RELEASED
Revised
09/25/17
BATTERY CABLES & FUSE 236D0
REF PART NO. DESCRIPTION QTY
1 422499 KIT - 60 amp in line fuse (see note) 1
2 413408 TERMINAL - splice 1
3 418699 CABLE - power (#2 wire, 12V) 1
4 418597 CABLE - battery (21 ft) 2
420642 CABLE - battery (8.4 M) 1
5 418598 TERMINAL - battery cable 2
6 418701 CABLE - ground (96 in) 1
7 556994 SCREW - ground 1
557075 FLATWASHER 1
557170 LOCKWASHER 1
8 511614TKA STUD - ground terminal 1
9 552640 NUT - ground 1
553996 LOCKWASHER (internal tooth) 1
552363 LOCKWASHER (spring) 1
552641 FLATWASHER 3
10 927521TKA BRACKET - battery cable 1
929583 BRACKET - battery cable (T-500R only) 1
554606 SCREW - bracket 2
554638 FLATWASHER 2
557478 LOCKWASHER 2
11 556388 CLAMP - cable (3/8) 2
925563 CLAMP - cable (7/16) 2
14 331371 GROMMET 2
NOTE: See TK56239 for more information about the in line fuse kit.
139
RELEASED
140
RELEASED
141
RELEASED
142
RELEASED
143
RELEASED
144
RELEASED
145
RELEASED
146
RELEASED
Revised
09/25/17
HOSE MANAGEMENT 236H1
REF PART NO. DESCRIPTION QTY
900421TKA KIT - hose management 1
1 988213 * COVER - hose management 1
2 921111 * HOLDER - hose clip 6
3 921112 * COVER - straight 3
553015 * SCREW - holder & clip 6
4 921113 COVER - hose management (curved, TSA option) 1
5 921114 COVER - hose management (curved, TSA option) 1
147
RELEASED
148
RELEASED
Revised
10/20/17
36W SOLAR PANEL (Truck, North America) 317D8
REF PART NO. DESCRIPTION QTY
1 401326 KIT - solar panel (36W, see note) 1
2 401327 KIT - solar panel, expansion (36W, see note) 1
NOTE: See TK56516 for more information on Solar Panels and installation procedures.
149
RELEASED
150
RELEASED
NOTE: See TK56516 for more information on Solar Panels and installation procedures.
151
RELEASED
152
RELEASED
Revised
09/21/17
DOOR SWITCH 174E6
REF PART NO. DESCRIPTION QTY
1 401135 KIT - door switch (3 wire) 2
558421 * SCREW - switch (1.0 in) 2
511321 * SCREW - switch (3/4 in) 2
552001 * FLATWASHER 3
2 417281 HARNESS - door switch (single temp or zone 1) 1
417282 HARNESS - door switch (2 switches, parallel) 1
3 552536 CLAMP - harness 15
559126 SCREW - harness 15
4 414753 HARNESS - door switch (zone 2) 1
417039 HARNESS - door switch (zone 3) 1
5 924772 NAMEPLATE - Door Switch 1
153
RELEASED
154
RELEASED
Revised
10/06/17
DOOR SWITCH TRUCK (CargoLink) 267F2
REF PART NO. DESCRIPTION QTY
401150 KIT - WPAN Truck 1
1 929334 BRACKET - antenna 1
554829 SCREW - bracket 2
2 420239 ANTENNA 1
3 420228 CONTROLLER - coordinator 1
554829 SCREW - controller 2
4 420240 HARNESS - interface (SR-3) 1
419350 * CONNECTOR - 23-pin 1
412457 * TERMINAL - socket 8
419694 * PIN - sealing 15
5 415841 * HOLDER - fuse 1
6 412543 * FUSE 2A 1
7 401143 KIT - door switch (see note) A/R
8 NSS * SENSOR - door 1
9 NSS * MAGNET 1
511321 * SCREW - 3/4 in 2
558421 * SCREW - 1.0 in 2
552001 * FLATWASHER 4
401135 KIT - door switch (3 wire) 1
NOTE: See PRB9017 for more information for KIT - door switch.
155
RELEASED
156
RELEASED
NOTE: See PRB9017 for more information for KIT - door switch.
157
RELEASED
158
RELEASED
Revised
09/25/17
REAR REMOTE CONTROLLER 235H8
REF PART NO. DESCRIPTION QTY
401061 KIT - flush mount controller (single temp) 1
401062 KIT - flush mount controller (muiti temp) 1
1 452401 * CONTROLLER - flush mount (single temp) 1
452404 * CONTROLLER - flush mount (muiti temp) 1
931032 ** FACEPLATE 1
553443 * SCREW - controller 2
2 900335TKA * KIT - box, remote controller 1
3 418702 * HARNESS - controller to evap 1
4 418765 ** CONNECTOR - 8-pin 1
418872 ** TERMINAL - gold (20 ga) 7
5 416586 * HARNESS - evaporator 1
6 449903 ** PLUG - 8-pin 1
449902 ** WEDGE - 8-pin 1
418816 ** SOCKET - gold (18 ga) 8
7 410124 ** TERMINAL - splice 8
8 926682 * NAMEPLATE - Warning 1
9 924978 NAMEPLATE - Attention 1
159
RELEASED
160
RELEASED
161
RELEASED
162
RELEASED
163
RELEASED
164
RELEASED
Revised
10/06/17
TouchPrint DATALOGGER (North America) 290H6
REF PART NO. DESCRIPTION QTY
1 401192 KIT - TouchPrint, standard (1S, see 290H7) 1
401193 KIT - TouchPrint, Premium (3S, see 290H7) 1
2 401230 HARNESS - serial port (optional, use with 401193 Premium 1
only)
3 902613 KIT - enclosure box 1
4 512652 * GRIP - harness (standard, 7 mm) A/R
512653 * GRIP - harness (reduced, 5.5 mm) A/R
512654 * LOCKNUT 5
5 421236 * HARNESS - power 1
6 421235 * HOLDER - fuse 1
7 413080 * FUSE 2A 1
8 421238 * PANEL - TouchPrint 1
512656 * SCREW - panel 4
9 NSS * ENCLOSURE 1
10 933338 ** DOOR (w/ nameplate) 1
11 931237 ** PIN - door hinge 1
512657 ** WASHER - hinge (top) 1
512658 ** LOCKWASHER - hinge (bottom) 1
512655 ** SCREW - box to trailer 4
12 902711 ** KIT - latch & hinge 1
13 2050875 PAPER - thermal (pack of 10) 1
14 400907 KIT - door switch (optional) 1
15 420474 SENSOR - Cargo Watch, handheld (optional) 1
16 419836 SENSOR - humidity (RS 485, 4 pin, optional, use w/ premium 1
only)
17 420374 CABLE - supply (RS 485, 4 pin, 9.8 ft, optional, use w/ 1
premium only)
165
RELEASED
166
RELEASED
Revised
10/06/17
TouchPrint DATALOGGER (North America) 290H7
REF PART NO. DESCRIPTION QTY
1 401192 KIT - TouchPrint, standard (1S port, includes 452544, items 3, 1
4, 5 & 6)
401193 KIT - TouchPrint, premium (3S port, includes 452545, items 3, 1
4, 5 & 6)
2 NSS TouchPrint - datalogger (1 serial port) 1
NSS TouchPrint - datalogger (3 serial port) 1
3 421022 MECHANISM - printer 1
4 931268 COVER - printer 1
5 420969 CABLE - USB (short, female, mini) 1
420970 CABLE - USB (long, laptop) 1
6 420966 SENSOR - thermistor (30 ft) 1
421546 SENSOR - thermistor (40 ft) 1
420967 SENSOR - thermistor (60 ft) 1
420968 SENSOR - thermistor (80 ft, optional) 1
7 512385 HOLDER - sensor (set of 10) 1
8 420990 CONNECTOR - set of three (4 pin and two 9 pin) 1
9 401230 HARNESS - service watch (included only with 401193) 1
10 2050875 PAPER - thermal (pack of 10) 1
11 419836 SENSOR - humidity (RS 485, 4 pin, optional, use w/ premium 1
only)
12 420374 CABLE - supply (RS 485, 4 pin, 9.8 ft, optional, use w/ 1
premium only)
167
RELEASED
168
RELEASED
Revised
09/25/17
DAS CONTROL BOX 235H9
REF PART NO. DESCRIPTION QTY
1 401125 KIT - DAS (EMEIA, 1 zone, incl sensor and 20 ft harness) 1
2 452247 * DATALOGGER - DAS IV 1
2030439 ** BATTERY 1
3 919305TKA * NAMEPLATE - DAS Sensor Grade 1
4 418743 * HARNESS - DAS communications 1
5 449904 ** RECEPTACLE - 12-pin 1
449905 ** WEDGE - 12-pin 1
449591 ** PIN - terminal (18 ga) 18
449894 ** PIN - sealing 3
6 415367 * BOX ASSEMBLY - DAS 1
7 919585TKA ** BOX - DAS 1
8 412405 ** CONNECTOR - receptacle (5-pin) 1
9 448329 ** RECEPTACLE (6-pin) 1
10 553427 ** SCREW - receptacle 8
552359 ** FLATWASHER 16
11 552361 ** NUT 8
12 556742TKA ** CONNECTOR - harness grip 1
13 552635 ** NUT 1
14 919586TKA ** COVER - box 1
15 553025 ** SCREW - cover 4
16 552001 ** FLATWASHER 4
17 993685 ** CHAIN 2
18 412406 ** CAP - dust 1
19 448333 ** CAP - dust 1
20 552332 * BANDWRAP 2
21 418703 * HARNESS - DAS 1
22 417585 ** PLUG - 12-pin (to DAS remote box) 1
417586 ** WEDGE - 12-pin 1
NOTE: One Zone units use 40-1125; Two Zone units use 40-1125 & 40-1132; Three Zone units use 40-1125 &
two 40-1132.
169
RELEASED
170
RELEASED
Revised
09/25/17
DAS CONTROL BOX 235H9
REF PART NO. DESCRIPTION QTY
23 418736 ** PLUG - 4-pin (J DAS IN) 1
418815 ** WEDGE - 4-pin 1
24 418733 ** PLUG - 2-pin (J DAS OUT) 1
418820 ** WEDGE - 2-pin 1
449587 ** SOCKET 18GA 6
25 442789TKA ** TERMINAL - ring (ground) 1
26 415709 ** PLUG - 8-pin (comm harness) 1
333908 ** GASKET - 8-pin plug 1
412457 ** SOCKET (18 ga) 8
416256 ** SEAL - wire 5
27 413359 ** PLUG - 35-pin (DAS) 1
412457 ** SOCKET - terminal (18 ga) 29
28 418834 ** RECEPTACLE - 12-pin (sensor harness) 1
418835 ** WEDGE - 12-pin 1
449591 ** PIN - terminal (18 ga) 12
29 401132 KIT - DAS SENSOR (2 zone & 3 zone, 10 ft & 40 ft sensor A/R
harnesses, does not include DAS module)
412985 * HARNESS - sensor (10 ft) 1
412986 * HARNESS - sensor (40 ft) 2
30 419657 * SENSOR A/R
NOTE: One Zone units use 40-1125; Two Zone units use 40-1125 & 40-1132; Three Zone units use 40-1125 &
two 40-1132.
171
RELEASED
172
RELEASED
173
RELEASED
174
RELEASED
175
RELEASED
176
RELEASED
177
RELEASED
178
RELEASED
179
RELEASED
180
RELEASED
181
RELEASED
182
RELEASED
183
RELEASED
184
RELEASED
Revised
02/26/18
REB TracKing w/ SR-3 319D1
REF PART NO. DESCRIPTION QTY
401315 KIT - REB SR-3 1
1 421144 * ANTENNA - GPS- GSM- WIF (2M) 1
2 933445 * BRACKET - antenna 1
903628 * KIT - hardware 1
3 927100 * NAMEPLATE - Warning Remote Control 1
4 421754 RADIO EXPANSION BOARD - 3G O2 1
421755 RADIO EXPANSION BOARD - 3G T-Mobil 1
421756 RADIO EXPANSION BOARD - 3G T-Mobil WiFi 1
421757 RADIO EXPANSION BOARD - 3G O2 WiFi 1
185
RELEASED
186
RELEASED
Revised
09/26/17
EZ READ THERMOMETER 238D5
REF PART NO. DESCRIPTION QTY
1 927931 BASE - thermometer 1
2 927932 COVER - thermometer 1
553015 SCREW - cover 4
552001 FLATWASHER 4
558752 INSERT - threaded 4
3 412590 THERMOMETER - F (EZ read LCD) 1
412591 THERMOMETER - C (EZ read LCD) 1
551384 SCREW - thermometer 3
553014 LOCKWASHER 3
553013 FLATWASHER 3
552999 NUT 3
4 416950 GRIP - harness 1
5 334523 BUSHING 1
6 410418 SENSOR 1
550547 CLAMP - sensor 1
7 419105 HARNESS - thermometer 1
8 422348 HARNESS - sensor (10 ft) 1
187
RELEASED
188
RELEASED
Revised
09/27/17
DOWNLOAD BOX 267A8
REF PART NO. DESCRIPTION QTY
452386 REMOTE PORT - service watch 1
1 927933 * BOX - download (top) 1
2 927934 * BOX - download (bottom) 1
557407 * SCREW - box 2
557089 * FLATWASHER 2
512130TKA * INSERT - threaded 2
3 923067 * CAP - dust 1
553272 * RIVET - cap 4
557830 * FLATWASHER 4
4 556409 * GRIP - harness 1
5 412405 * RECEPTACLE - 5 pin 1
449602 * PIN - sealing 1
6 419038 * HARNESS - download 1
189
RELEASED
190
RELEASED
Revised
09/16/17
CONDENSER FRAME GROUP 233H7
REF PART NO. DESCRIPTION QTY
1 988290 FRAME - condenser 1
559084 INSERT (M6) 25
511880TKA INSERT (M8) 20
2 331371 GROMMET (1.7 id) 2
3 927522TKA MEMBER - bottom 1
4 927523TKA ARCH - support 1
556764 SCREW - arch 2
5 929928 BRACKET - front 1
6 927525 BRACKET - fuel filter 1
7 927526 BRACE - condenser coil 1
556215 SCREW - bracket & support 15
557727 LOCKWASHER 15
557069 FLATWASHER 15
8 927642 NUTSTRIP - unit lifting 2
559495 RIVET - nutstrip 4
9 927521TKA BRACKET - battery cable (see 236D0) 1
10 988204 STIFFENER - evaporator 1
555579 SCREW - stiffener (M10 x 25) 2
556280 SCREW - stiffener (M10 x 60) 6
551173 LOCKWASHER 8
557072 FLATWASHER 8
11 988205 BULKHEAD 1
988905 BULKHEAD (heat option only) 1
12 300290TKA GASKET - sill 1
13 513156 BOLT - mounting (8.6 in lg) A/R
555234 WASHER - special 4
553686 NUT 4
14 927527 BLOCK - filler (T-570/600/800) 2
15 929248 BOLTSTRIP 1
559495 RIVET - boltstrip 1
191
RELEASED
192
RELEASED
Revised
09/16/17
CONDENSER FRAME GROUP 233H7
REF PART NO. DESCRIPTION QTY
16 929654 BRACKET - valve (6/12 & after) 1
17 927784 BRACE - fanshaft 1
18 512026 BOLT - unit lifting 3
19 927544 BRACKET - valve (before 6/12) 1
193
RELEASED
194
RELEASED
Revised
11/06/17
DOORS & COVERS 235A9
REF PART NO. DESCRIPTION QTY
1 988023 DOOR - engine (curbside) 1
2 927930 * HINGE - door (with pin, 2 per door) 4
557407 * SCREW - hinge 8
557171 * LOCKWASHER 8
557089 * FLATWASHER 8
3 511928 FASTENER - door 6
4 557112 WASHER - retainer A/R
5 554318 NUT - u A/R
6 511927 SPRING - fastener (door) 4
7 988024 DOOR - control box (roadside) 1
8 927790 * WINDOW - sightglass 1
557409 SCREW - hinge to door 1
557171 LOCKWASHER 1
557089 FLATWASHER 1
9 988223 COVER - engine 1
10 556544 CLAMP - cover 2
11 998822TKA SPACER - clamp 2
558993 SCREW - clamp 2
558782 WASHER - special 2
557170 LOCKWASHER 2
557075 FLATWASHER 2
12 556023TKA SPACER - fastener 2
557170 LOCKWASHER 4
13 559122 SCREW - cover (quick turn, before 2/10) 2
511926 SCREW - cover (threaded, 2/10 & after) 2
558536 FLATWASHER (quick turn/ threaded screw) 2
14 988214 SCREEN - top (before 10/16) 1
989655 SCREEN - top (10/16 & after) 1
510718 SCREW - screen (16mm) 3
511926 SCREW - screen (25mm) 2
195
RELEASED
196
RELEASED
Revised
11/06/17
DOORS & COVERS 235A9
REF PART NO. DESCRIPTION QTY
558782 WASHER - special 3
15 929224 BRACKET - clamp 2
511926 SCREW - clamp (25mm) 4
558782 WASHER - special 4
16 552536 CLAMP - screen 2
17 918726 HINGE - left (control box door) 2
18 918725 HINGE - right (engine door) 2
557407 SCREW - hinge to frame 8
557171 LOCKWASHER 8
557089 FLATWASHER 8
19 334504 GASKET - control box door 1
20 334522 GASKET - control box door (lower) 1
21 988474 SCREEN - top (full cover, Europe only units, before 10/16) 1
989654 SCREEN - top (full cover, Europe only units, 10/16 & after) 1
22 929119 COVER - snow (optional) 1
554666 SCREW - cover 3
559428 WASHER - special 6
557007 NUT 3
23 557112 WASHER - retainer (quick turn, before 2/10) 2
558782 WASHER - special (threaded, 2/10 & after) 2
24 554318 NUT - u (quick turn, before 2/10) 2
511994 NUT - u (threaded, 2/10 & after) 2
197
RELEASED
198
RELEASED
199
RELEASED
200
RELEASED
201
RELEASED
202
RELEASED
203
RELEASED
204
RELEASED
205
RELEASED
206
RELEASED
Revised
09/16/17
LOW SOUND Ldb KIT (T-600 & T-800) 240B2
REF PART NO. DESCRIPTION QTY
1 781708 FAN - condenser (Ldb kit) 1
550141 SCREW - fan 4
550790 LOCKWASHER 4
2 771699 HUB - fan 1
558650 SCREW - hub 2
550790 LOCKWASHER 6
550371 FLATWASHER 2
3 557555 KEY 1
4 921551 ORIFICE - condenser fan 1
5 927953 PANEL - blockoff 1
6 927955 LOUVER - sound 2
7 334525 SOUNDFOAM - engine door (before 2012) 1
335077 SOUNDFOAM - engine door (2012 & after) 1
512375 BUTTON - trim 4
8 334527 SOUNDFOAM - engine cover 1
511984 CLIP - foam retainer 5
9 988223 COVER - engine (see 235A9) 1
10 988214 SCREEN - top (before 10/16, see 235A9) 1
989655 SCREEN - top (10/16 & after, see 235A9) 1
11 511926 SCREW - screen (25mm) 5
511929 SCREW - screen (16mm) 3
558782 WASHER 8
552536 CLAMP - screen 3
556023TKA SPACER 1
511994 U-NUT 1
12 334521 SOUNDFOAM - grille 1
13 335078 SOUNDFOAM - engine 1
207
RELEASED
208
RELEASED
Revised
10/06/17
BATTERY BOX ASSEMBLY (TSA) 38B2
REF PART NO. DESCRIPTION QTY
450897 BOX - battery (does not include battery) 1
1 982011 * BOX - battery 1
2 981957 * COVER - battery box 1
3 995716 * ROD - battery holddown (13.5 lg) 2
997170 * ROD - battery holddown (11.25 lg) 2
4 911344TKA * ANGLE - battery holddown 1
5 552542 * NUT 2
6 550371 * FLATWASHER 2
7 331371 * GROMMET 2
8 554974 * NUT - captive 4
9 553018 * SCREW - cover 4
10 552993 * LOCKWASHER 4
11 552086 * FLATWASHER 4
12 994490 NAMEPLATE - Warning 1
995714 NAMEPLATE - Corrosive 1
995715 NAMEPLATE - recommended batteries 1
2030339 BATTERY (480CCA) 1
2030340 BATTERY (625CCA) 1
2030774 BATTERY (640 CCA) 1
2030777 BATTERY - EON (880 CCA) 1
209
RELEASED
210
RELEASED
Revised
10/06/17
FUEL TANK & PUMP GROUP 235F4
REF PART NO. DESCRIPTION QTY
1 120927 TANK - fuel (30 gal 18 dia) 1
2 117984 * CAP - fuel tank 1
3 115331 * TUBE - fuel 2
4 555617 * VENT - check 1
5 112593 * GAUGE - fuel 1
115450 ** DIAL - fuel gauge 1
6 334818 ** O-RING - gauge to tank 1
7 119134 * DRAIN - ball check 1
8 988077 BAND - fuel tank 2
553686 NUT 2
555431 FLATWASHER 2
9 417059 PUMP - fuel 1
100378TKA * KIT - bowl & gasket 1
100494 * KIT - strainer & o-ring 1
334736 ** O-RING 1
10 2041166 WRENCH - fuel bowl 1
11 925656 BRACKET - fuel pump 1
551587 SCREW - bracket 2
554953 NUT 2
12 132423 GAUGE - fuel. twinsite electronic (optional) 1
211
RELEASED
212
RELEASED
Revised
11/09/17
NAMEPLATES 267A5
REF PART NO. DESCRIPTION QTY
1 927653 NAMEPLATE - TK Logo, logo side door 1
2 927654 NAMEPLATE - Thermo King 1
929615 NAMEPLATE - Thermo King (white) 1
3 928668TKA NAMEPLATE - TK Logo, logo front grille 1
4 930631 NAMEPLATE - T-680S 1
930638 NAMEPLATE - T-680S (white) 1
5 930633 NAMEPLATE - T-880S 1
930640 NAMEPLATE - T-880S (white) 1
6 930635 NAMEPLATE - T-1080S 1
930643 NAMEPLATE - T-1080S (white) 1
7 930627 NAMEPLATE - T-580R (black) 1
930636 NAMEPLATE - T-580R (white) 1
8 930629 NAMEPLATE - T-680R 1
930637 NAMEPLATE - T-680R (white) 1
9 930632 NAMEPLATE - T-880R 1
930639 NAMEPLATE - T-880R (white) 1
10 930634 NAMEPLATE - T-1080R 1
930641 NAMEPLATE - T-1080R (white) 1
11 929112 NAMEPLATE - SPECTRUM 1
12 928726 NAMEPLATE - WHISPER (black) 1
929616 NAMEPLATE - WHISPER (white) 1
13 928307 NAMEPLATE - Refrigerant R404A 1
14 920324TKA NAMEPLATE - Compressor Oil 1
15 915882TKA NAMEPLATE - R404A 1
16 915658 NAMEPLATE - LPCO Switch 1
17 922053 NAMEPLATE - Zone 1 1
18 922054 NAMEPLATE - Zone 2 1
19 919269 NAMEPLATE - Coolant, Extended Life 1
20 917171TKA NAMEPLATE - California Proposition 1
21 927100 NAMEPLATE - Warning Remote Control 1
213
RELEASED
214
RELEASED
Revised
11/09/17
NAMEPLATES 267A5
REF PART NO. DESCRIPTION QTY
22 927367TKA NAMEPLATE - IR Logo 1
215
RELEASED
216
RELEASED
Revised
09/28/17
NAMEPLATES 267A6
REF PART NO. DESCRIPTION QTY
1 930645 NAMEPLATE - Consolidated (instructions & identification) 1
2 930644 NAMEPLATE - Consolidated (warning) 1
3 928824 NAMEPLATE - Relay Board (SR-3) 1
930559 NAMEPLATE - Relay Board (SR-3 MT) 1
4 994661 NAMEPLATE - Negative 1
5 994660 NAMEPLATE - Positive 1
6 999084 NAMEPLATE - Arrow 1
7 912368TKA NAMEPLATE - 220 VAC 50 Hz 3 phase 1
8 911920 NAMEPLATE - 208/230 VAC 60 Hz 3 phase 1
9 924320 NAMEPLATE - 230 VAC 50 Hz 3 phase 1
10 999700 NAMEPLATE - 380 VAC 50 Hz 3 phase 1
11 924321 NAMEPLATE - 400 VAC 50 Hz 3 phase 1
12 924322 NAMEPLATE - 400/460 VAC 50/60 Hz 3 phase 1
13 932651 NAMEPLATE - EEC 1
14 932652 NAMEPLATE - EEC 1
15 998917 NAMEPLATE - VOLT 230/3/60 1
16 903188 KIT- Nameplates R452A SLX/ SLXe 1
17 932223 * NAMEPLATE - Refrigerant, Compressor Oil Type 1
18 932363 * NAMEPLATE - Refrigerant R452A 1
19 933077 * NAMEPLATE - R452A (medium, 21 cm long) 1
20 933255 NAMEPLATE - R452A (large, 28 cm long) 1
933256 NAMEPLATE - R452A (small, 10 cm long) 1
217
RELEASED
INDEX-1
RELEASED
INDEX-2
RELEASED
410124 159 416409 119 418820 127, 157, 171, 175, 181
410226 117 416410 119 418821 127, 131
410277 129 416538 51, 55, 109 418822 129
410280 121 416586 159 418823 129
410418 111, 187 416702 13, 31 418824 129, 131
410463 57 416742 161 418825 129, 131
410520 143 416950 187 418826 129, 135
410782 143 417039 153 418827 129, 135
411105 141, 143 417059 37, 39, 111, 211 418828 125, 135
411217 123 417064 35, 39, 109 418829 131, 135
411292 117 417281 153 418830 131, 135
411816 141 417282 153 418831 131, 135
411932 161 417299 69 418832 131, 135
412405 135, 169, 173, 179, 189 417510 119 418833 131
412406 169, 173, 179 417585 131, 169, 175, 181 418834 131, 171, 175, 181
412407 131 417586 131, 169, 175, 181 418835 131, 171, 175, 181
412411 123, 125 417619 127 418836 131, 135
412457 131, 155, 157, 171, 175, 417620 127 418851 61, 69, 109
181 417934 119 418868 119
412543 117, 155, 157 418187 115 418869 121
412590 111, 187 418275 141 418870TKA 115, 123
412591 111, 187 418291 117 418871 111
412985 171, 173, 179 418292 141 418872 159
412986 171, 173, 179 418293 141 418943 173, 179
413015 173, 179 418294TKA 141 418947 175, 181
413080 165 418597 139 418948 175, 181
413359 171, 175, 181 418598 139 418949 175, 181
413408 139 418695 111, 129 419022 129
413664 111 418696 111, 131 419023 161
413666 117 418697 127 419024 161
413681 107 418698 109, 115, 131 419025 161
413847 93, 109 418699 139 419038 189
414188 141 418701 139 419081 45, 109
414189 141, 143 418702 159 419105 187
414407 141, 143 418703 169 419313TKA 115
414470 21, 109 418733 127, 157, 171, 175, 181 419350 155, 157
414734TKA 123 418734 129 419391 121
414753 153 418735 131 419516 175
414857 129 418736 127, 171, 175, 181 419517 175
414858 123, 125 418737 109, 115 419518 173
414859 123 418738 119 419657 171
415367 169, 173, 179 418739 119, 135 419694 155, 157
415629 121 418740 141 419836 165, 167
415709 135, 171, 175, 181 418741 141 419901 177
415710 135, 179 418743 169, 173, 179 419902 177
415719 115, 119, 135, 175, 179, 418745 143 420100 29
181 418746 143 420155 109, 115, 127
415745 119 418755 177 420156 115, 135
415786 115 418758 127, 135 420228 155, 157
415800 115 418759 127, 135 420239 155, 157
415813 111, 115, 123 418762 143 420240 155
415841 155, 157 418765 159 420374 165, 167
416094 119 418815 127, 171, 175, 181 420436 175
416096 119 418816 127, 131, 159 420474 165
416256 115, 119, 135, 171, 175, 418817 127 420641 143
181 418818 127, 131, 135 420642 139
416315TKA 119 418819 127, 131, 135 420643 111
INDEX-3
RELEASED
INDEX-4
RELEASED
INDEX-5
RELEASED
556544 89, 195 557727 47, 57, 63, 65, 67, 91, 614525 81, 111
556557 21 191 614591 87
556573 73 557825 89 614654 87
556742TKA 169, 173, 179 557830 189 614656 87
556752 99 557839 65, 81 614657 87
556764 63, 191 557862 119, 121 614681 79
556789 51, 55 558267 105 614682 79
556804 95 558268 105 614704 87
556805 95 558316 87, 133, 201 614707 79
556806 95 558379 63 614712 87
556987 61 558391 21 614713 87
556993 49, 53, 83, 85 558395 91 614715 87
556994 67, 139, 203 558398 99 614798 79
556997 87, 201, 203 558421 153, 155, 157 614875 91
556998 75 558447 27 614876 91
557006 35, 63 558448 29 614885 87
557007 39, 197 558471 73 614924 91
557008 65, 203 558536 61, 63, 65, 75, 103, 195, 615718 81
557034 83, 85 203 615725 81
557035 105, 199 558620 27, 33 615954 79
557042 87 558650 67, 93, 207 615955 79
557069 35, 47, 63, 91, 191 558658 59, 61 615959 79
557072 63, 73, 79, 89, 191 558752 187 615960TKA 81
557075 39, 65, 87, 105, 139, 558764 91, 101 616071 81
195, 203 558765 91, 99 616072 87
557085 41, 61, 65, 75, 89 558782 195, 197, 207 616122 79
557089 83, 85, 189, 195, 197, 558854TKA 25 616123 79
199 558857TKA 25 616124 79
557112 195, 197 558859 13 616125 79
557122 59, 63 558860 13 616126 79
557134 49, 53 558863 29 616171 79
557170 105, 139, 195, 203 558956 157 616191 87
557171 195, 197, 199 558993 195 616372 81
557339 41, 65 559032 69 616618 79, 109
557341 61, 63, 75 559084 89, 105, 191 616750 109
557342 49, 53, 61, 63, 75, 83, 559106 99 617724 81, 111
85, 89 559122 195 660129 79, 93
557343 35, 41 559126 153 661273 203
557344 61 559222 19 661916 79, 93
557347 61, 63, 65, 69, 75, 103 559428 197 662859 107
557348 103, 203 559457 59 663570 81
557355 61, 69, 75 559495 59, 87, 191, 205 665305 107
557358 61 559567 45 665722 79
557369 119, 121, 157 559695 145 666102 107
557372 203 559724 65 666384 79, 107, 109
557375 203 559760 97 667392 79, 103
557407 189, 195, 197 559761 181, 201 667800 91
557409 195 559763 121, 145 668669 79
557411 93 559810 119 668927 93, 95
557425 97 559905 123 668928 91, 99
557478 45, 49, 51, 55, 89, 91, 559957 75 668929 99
139, 175 559958 75 669257 103
557555 207 559966 115 669387 99
557664 119 600181TKA 107 669918 103
557697 119, 121, 157 600669 81, 111 672405 103
557700 119 610800 79, 105 672422 87, 201
557726 57 612950 109 672706 79, 103
INDEX-6
RELEASED
INDEX-7
RELEASED
INDEX-8
RELEASED
INDEX-9
RELEASED
* GASKET - compressor * INSERT, 157 * O-RING, 29, 37, 39, 71, 91,
cylinder head, 95 * INSERT - threaded, 189 95, 97, 99, 103, 211
* GASKET - connector, 123 * INSERT - valve, 81 * O-RING - adapter, 99
* GASKET - coolant pump, 25 * KEEPER - valve, 13 * O-RING - delivery, 29
* GASKET - cover, 13, 29, 99 * KEY, 97 * O-RING - diaphragm, 13
* GASKET - cylinder head, 33 * KEY - gear, 17 ** O-RING - gauge to tank, 211
* GASKET - exhaust * KEY - shaft, 97 * O-RING - oil fill, 95
manifold, 33 * KEY (1.25 in lg), 75 * O-RING - oil pickup, 99
* GASKET - front cover, 29 * KEY (1.75 in lg), 75 * O-RING - oil pump cover, 97
* GASKET - fuel pickup ** KIT - bearing, 77 * O-RING - plug, 99
(rubber), 37, 39 * KIT - bowl & gasket, 37, 39, * O-RING - pump, 25
* GASKET - heater, 57 211 * O-RING - pumpshaft, 97
* GASKET - nozzle, 33 * KIT - box, remote * O-RING - regulator, 99
* GASKET - oil sump, 99 controller, 159 * O-RING - seal plate, 95
* GASKET - plug, 115, 119, 181 * KIT - clutch repair, 77 * O-RING - switch, 21, 53
* GASKET - return, 33 * KIT - fanshaft repair, 71 * O-RING - valve plate, 95
* GASKET - suction cover * KIT - gasket (see note), 101 * O-RING (#6), 105
plate, 101 * KIT - hardware, 185 * O-RING (fuel injection
* GASKET - valve cover, 33 ** KIT - latch & hinge, 165 pump), 33
* GASKET - water pump, 33 * KIT - repair, 107 * O-RING (P12), 33
* GAUGE - fuel, 211 * KIT - sensor, 131, 133 * O-RING (P16), 33
* GEAR - ring, 17 ** KIT - shoe, 77 * O-RING (P17), 33
* GRIP - harness, 189 * KIT - strainer & o-ring, 37, 39, * O-RING (P32), 33
* GRIP - harness (reduced, 211 * O-RING (P40), 33
5.5 mm), 165 * KIT - valve repair, 81, 111 * O-RING (S6), 29
* GRIP - harness (standard, * LEVER - control, 29 * OIL � synthetic (1 gallon), 71
7 mm), 165 * LOCK - receptacle, 127 * PANEL - TouchPrint, 165
* GROMMET, 209 * LOCKNUT, 29, 165 * PIN - (14-16 ga), 127
* GROMMET - heater cable, 87 * LOCKWASHER, 29, 57, 71, * PIN - cover, 123
* GROMMET (0.75 in), 123 91, 99, 101, 195, 209 ** PIN - door hinge, 165
* GROMMET (1.0 in), 123 ** LOCKWASHER - hinge * PIN - dowel, 97
* GUIDE - valve, 13 (bottom), 165 * PIN - dowel (flywheel), 17
* HARNESS - controller to * MAGNET, 155, 157 * PIN - gold (18 ga), 119, 127,
evap, 159 * MOUNT - cable (fir tree), 129, 131
* HARNESS - DAS, 169 131 * PIN - gold (20 ga), 135
* HARNESS - DAS * NAMEPLATE - DAS * PIN - piston, 17, 95
communications, 169 Sensor Grade, 169 * PIN - sealing, 129, 131, 135,
* HARNESS - diagnostic * NAMEPLATE - R452A 155, 157, 169, 173, 179, 189
controller, 111 (medium, 21 cm long), 217 ** PIN - terminal (18 ga), 169,
* HARNESS - download, 189 * NAMEPLATE - Refrigerant 171
* HARNESS - evaporator, 159 R452A, 217 * PIN (14-16 ga), 129, 135
* HARNESS - jumper, 81, 113 * NAMEPLATE - * PIN (16-20 ga), 135
* HARNESS - power, 165 Refrigerant, Compressor * PISTON, 95
* HARNESS - sensor (10 Oil Type, 217 * PLATE, 95
ft), 171 * NAMEPLATE - Warning, 159 * PLATE - pump bearing, 97
* HARNESS - sensor (40 * NAMEPLATE - Warning * PLATE - suction cover, 101
ft), 171 Remote Control, 185 * PLATE - valve, 95
* HEAD - cylinder, 95 * NUT, 29, 41, 83, 97, 99, 169, * PLUG, 47, 97
** HEAD - piston, 97 173, 179, 209 * PLUG - 1 pin (glow plug), 129
* HEATER - engine block, 57 * NUT - adjust, 13 * PLUG - 12-pin (DAS), 131
* HINGE - door (with pin, 2 ** NUT - bracket, 85 ** PLUG - 12-pin (to DAS
per door), 195 * NUT - captive, 87, 209 remote box), 169, 175, 181
* HOLDER - fuse, 155, 157, 165 ** NUT - connecting rod, 97 * PLUG - 2-pin, 127
* HOLDER - hose clip, 147 * NUT - lever, 29 ** PLUG - 2-pin (J DAS
* HOUSING, 71, 75 * NUT - lock, 141, 143 OUT), 171, 175, 181
* HOUSING - oil pump, 23 * NUT - shaft, 29 * PLUG - 3 pin (fuel
* INDICATOR - liquid, 103 solenoid), 129
INDEX-10
RELEASED
* PLUG - 3 pin (sealing), 129 * RECEPTACLE - 2-pin (on- * ROTOR - outer (replace as a set
* PLUG - 35-pin, 131 off switch), 135 w/ item 10), 23
** PLUG - 35-pin (DAS), 171, * RECEPTACLE - 2-pin * SCREEN - oil sump, 99
175, 181 (water & compr temp * SCREEN - suction port, 95
** PLUG - 4-pin (J DAS IN), 171, sensor), 131 * SCREW, 41, 95
175, 181 * RECEPTACLE - 3 pin * SCREW - 1.0 in, 155, 157
* PLUG - 4-pin (sensor & (door switch), 129 * SCREW - 3/4 in, 155, 157
ETV), 127 * RECEPTACLE - 3-pin * SCREW - adapter, 95
* PLUG - 6-pin (evap sensor (discharge pressure * SCREW - box, 189
harness), 131 transducer), 131 ** SCREW - box to trailer, 165
* PLUG - 6-pin (phase * RECEPTACLE - 36 pin * SCREW - bracket, 91, 101
selector), 119 (J7), 127 * SCREW - cap, 71
* PLUG - 6-pin (status light * RECEPTACLE - 4-pin (J8, * SCREW - clamp, 91
or thermometer), 135 J9, J10), 135 * SCREW - condenser &
** PLUG - 8-pin, 159 * RECEPTACLE - 4-pin radiator, 83
** PLUG - 8-pin (comm (main harness & suction * SCREW - controller, 159
harness), 171 transducer), 131 * SCREW - cover, 25, 29, 169,
* PLUG - 8-pin * RECEPTACLE - 5 pin, 189 173, 179, 209
(communication harness), 175, * RECEPTACLE - 5-pin * SCREW - cylinder head (2
181 (controller download), 135 lg), 95
* PLUG - 8-pin (J14 & HMI), 115 * RECEPTACLE - 6-pin, 131 * SCREW - cylinder head (2-
* PLUG - 8-pin (sealing), 135 * RECEPTACLE - 6-pin 5/8 lg), 95
* PLUG - 8-pin (sensor (sealing), 135 * SCREW - heater, 57
harness), 127 * RECEPTACLE - 8-pin, 129 * SCREW - hinge, 195
* PLUG - oil drain, 99 * RECEPTACLE - 8-pin * SCREW - holder & clip, 147
* PLUG - oil metering, 97 (DAS), 135 * SCREW - idle limit, 29
* PLUG - oil pump cover * RECEPTACLE - 8-pin * SCREW - oil plug, 71
(includes o-ring), 99 (flush mount controller), 135 * SCREW - oil sump (3-1/2
* PLUG - pipe, 41, 99 * RECEPTACLE - 8-pin lg), 99
* PLUG (1/4), 11 (J13), 135 * SCREW - panel, 165
* PLUG (1/8), 11, 21, 25 * RECEPTACLE - 9-pin, 119 * SCREW - plate, 99
* PLUG (12 mm), 11 ** RECEPTACLE (6-pin), 169, ** SCREW - receptacle, 169,
* PLUG (2 pin), 157 173, 179 173, 179
* PLUG (25 mm), 11 * RECETACLE (8-pin), 125 * SCREW - solenoid, 29
* PLUG (30 mm), 11 ** REED - piston, 97 * SCREW - switch (1.0 in), 153
* PLUG (35 mm), 13 * REGULATOR - oil * SCREW - switch (3/4 in), 153
* PLUG (4 pin), 179 pressure, 99 * SCREW - valve, 13
* PLUG (45 mm), 11 * REGULATOR & BRUSH, 61, * SCREW (1-1/8 lg), 99
* PLUG 5-pin (TracKing 69, 109 * SEAL - connector, 129
module), 175, 181 * RETAINER - spring, 13 * SEAL - crankshaft, 95
* PLUG 7-pin (TracKing * RING - external, 75 * SEAL - oil, 23, 71, 95
module), 175, 181 ** RING - retaining, 97 * SEAL - pin, 135
* PLUNGER, 201 * RING SET (0.25 os), 17 * SEAL - socket, 135
* PLUNGER - solenoid, 45 * RING SET (std), 17 * SEAL - valve stem
* POCKET - plenum, 67 * RIVET, 83 (exhaust), 13, 33
* PROTECTOR - nozzle, 33 * RIVET - cap, 189 * SEAL - valve stem (intake), 13,
* PULLEY (w/o bushing), 65 * RIVET - clip, 67 33
* PUMP - oil, 97 * RIVET - cover, 83, 85 * SEAL - wire, 115, 119, 171,
** RECEPTACLE - 12-pin, 169, * RIVET - pocket, 67 175, 181
173, 179 * RIVET - strap, 87 * SEALER - thread, 41
* RECEPTACLE - 12-pin * ROD - battery holddown * SENSOR, 171
(DAS), 131 (11.25 lg), 209 * SENSOR - door, 155, 157
** RECEPTACLE - 12-pin * ROD - battery holddown * SHAFT, 75
(sensor harness), 171, 175, (13.5 lg), 209 * SHAFT - oil pump, 97
181 * ROD - connecting, 97 * SHIM (0.005 thk), 71
* RECEPTACLE - 2-pin, 127 * ROTOR - inner (replace as * SHIM (0.007 thk), 71
a set w/ item 11), 23 * SHIM (0.020 thk), 71
INDEX-11
RELEASED
* SIGHT GLASS (does not * TERMINAL - pin (16-18 * WEDGE - 8-pin, 127, 129,
include o-ring), 95 ga), 127, 131, 135, 173, 175, 135, 159
* SLEEVE - cylinder, 95 179, 181 * WINDOW - sightglass, 195
* SOCKET, 123 * TERMINAL - ring (#8
* SOCKET - 20 ga, 175, 181 yellow), 141, 143
* SOCKET - gold (16-20 * TERMINAL - ring (1/4 A
ga), 135 blue), 127
* SOCKET - gold (18 ga), 119, * TERMINAL - ring (1/4 ADAPTER - 3/8, 35, 39
131, 159, 175, 181 yellow), 127, 141, 143 ADAPTER - bypass oil filter, 35,
* SOCKET - gold (20 ga), 115 * TERMINAL - ring (16-14 1/ 39
* SOCKET - gold (sensor 4), 129 ADAPTER - fuel filter, 35, 39
connector, 18 ga), 127 * TERMINAL - ring (blue 1/4, ADAPTER - oil return, 21
** SOCKET - terminal (18 14-16 ga), 175, 181 ADAPTER - overload relay, 119
ga), 171, 175, 181 * TERMINAL - ring (blue), 119 ADAPTER - suction (SR-2
* SOCKET (12-14 ga), 129 ** TERMINAL - ring units, before 8/11), 93
* SOCKET (14-16 ga), 127, 129 (ground), 171 ADAPTER - suction (SR-3
* SOCKET (18 ga), 127, 131, * TERMINAL - ring (red), 119 units, 8/11 & after), 93
135, 171, 175, 181 * TERMINAL - socket, 131, 155, ADJUSTER, 45
* SOCKET (20-16 ga), 179 157 ALTERNATOR (37A, w/o
** SOCKET 18GA, 171, 175, ** TERMINAL - splice, 159 fan, reman, Europe), 69
181 * TERMINAL-FINGRIP 18- ALTERNATOR (37A, w/o
* SOLENOID - stop, 29 14GA, 129 fan, reman, North America), 67
*** SPRING, 77 * TUBE - compressor inlet, 91 ALTERNATOR (37A, w/o
* SPRING - governor, 29 * TUBE - compressor outlet, 91 fan, reman), 109
* SPRING - valve, 13 * TUBE - fuel, 211 ALTERNATOR (original
* STRAP - distributor, 87 * TUBE - splash guard, 71 equipment, 37A / 14V, w/o
* STRIP - coil (25 ft), 83, 85 * VALVE - check, 99 fan, see 208F4), 61, 67
* STUD - bypass filter, 41 * VALVE - diaphragm, 13 ALTERNATOR (original
* STUD - cover, 29 * VALVE - elbow, 81 equipment, 37A, w/o fan), 109
* STUD - cylinder head (3.5 * VALVE - exhaust, 13 ALTERNATOR (original
in lg), 101 * VALVE - intake, 13 equipment, 65A / 14V, w/o
* STUD - cylinder head (4.1 * VALVE - oil fill, 99 fan, see 242F5), 61
in lg), 99 * VALVE - relief, 103 ALTERNATOR (standard life
* STUD - pulley, 25 * VALVE - throttling plus, 37A / 14V, w/o fan,
* SUMP - oil, 99 (electronic), 81, 111 see 208F4), 67
* TANK - coolant, 53 * VALVE (Schrader), 101 ALTERNATOR (standard life
* TEE, 41 * VENT - air, 71 plus, 37A, w/o fan), 109
* TEE (with restrictor), 41 * VENT - check, 211 ANTENNA, 155, 157
* TERMINAL, 127 * WASHER, 95 ANTENNA - GPS- GSM-
* TERMINAL - female, 129 ** WASHER - hinge (top), 165 WIF (2M), 183
* TERMINAL - fingrip, 135 * WASHER - seal, 29 ANTENNA - GPS-GPRS
* TERMINAL - fork (#8 * WASHER - seal (12), 33 (EU & UK, 5M), 177
yellow), 141, 143 * WASHER - seal (8), 33 ANTENNA - GPS-GPRS
* TERMINAL - fork (16-14 * WASHER - sealing, 95, 141, (TSA, 1.5M), 177
#8), 129 143 ANTENNA - GPS-GPRS-
* TERMINAL - fork (22-16 * WASHER - wave, 75 WIFI (TSA, 1.5M), 177
ga red), 129 * WEDGE, 157 ANTENNA - REB, GPS-
* TERMINAL - fork (blue), 121 * WEDGE - 12-pin, 131, 169, GSM-WIFI (2M), 177
* TERMINAL - fork (red), 121 171, 173, 175, 179, 181 ARCH - support, 191
* TERMINAL - fork (yellow * WEDGE - 2-pin, 127, 131, ARM - rocker, 13
#10, 10-12 ga), 127 135, 171, 175, 181
** TERMINAL - gold (20 * WEDGE - 3 pin, 129
ga), 159 * WEDGE - 3-pin, 131 B
* TERMINAL - pin, 121 * WEDGE - 4-pin, 127, 131, BAND - belly, 199
* TERMINAL - pin (10 ga), 141, 171, 175, 181 BAND - fuel tank, 211
143 * WEDGE - 6-pin, 131, 135 BANDWRAP, 173, 179
BANDWRAP (0.75 dia), 115
INDEX-12
RELEASED
BANDWRAP (1.75 dia), 115 BRACKET - battery cable (T- BRACKET - snubber, 59
BANDWRAP (4.0 dia), 115 500R only), 139 BRACKET - strainer (T-
BASE - drain pan (coolant BRACKET - clamp, 197 1080), 89
heat option), 203 BRACKET - coil (curbside), 199 BRACKET - strainer (T-680/
BASE - drain pan (Europe), 203 BRACKET - coil (roadside), 199 880), 89
BASE - drain pan (North BRACKET - compressor/ BRACKET - strainer/
America, 11/11 & after), 203 alternator, 61 harness support, 81
BASE - drain pan (North BRACKET - compressor/ BRACKET - support, 73
America, before 11/11), 203 frame, 61 BRACKET - support (30s), 63
BASE - thermometer, 187 BRACKET - condenser side, 75 BRACKET - tension (30s), 63
BATTERY - EON (880 BRACKET - controller, 157 BRACKET - tension (50s), 63
CCA), 209 BRACKET - din, 123 BRACKET - tension (see
BATTERY (480CCA), 209 BRACKET - drain pan 250F5), 63
BATTERY (625CCA), 209 (curbside), 203 BRACKET - tensioner (T-
BATTERY (640 CCA), 209 BRACKET - drain pan 1000/1200), 73
BEARING - connecting rod (roadside), 203 BRACKET - tensioner (T-
(0.25 us), 17 BRACKET - engine 570/600/800), 73
BEARING - thrust (set of 2, (compressor side), 59 BRACKET - tensioner (T-
(0.25 US), 11 BRACKET - engine (door 580/680/880), 73
BELT - coolant pump, 25 side), 59 BRACKET - valve, 89
BELT - engine to motor/ BRACKET - engine (T-1000/ BRACKET - valve (6/12 &
jackshaft, 65 1080 & T-1200/1280), 45 after), 193
BELT - motor to compressor, 65 BRACKET - engine (T-570/ BRACKET - valve (before 6/
BELT - water pump (see 600/800), 45 12), 193
213H6), 67 BRACKET - engine (upper BULKHEAD, 191
BLADE - damper, 201 rear), 59 BULKHEAD (heat option
BLOCK - adjust, 63 BRACKET - ETV, 89 only), 191
BLOCK - cylinder, 11 BRACKET - evaporator BUSHING, 35, 187
BLOCK - filler (T-570/600/ (horizontal), 203 BUSHING - coil mount, 49, 53
800), 191 BRACKET - evaporator BUSHING - pulley, 73
BOARD & CONTROLLER (vertical), 203 BUSHING - pulley
(SR-3), 115, 117 BRACKET - evaporator side (compressor), 69
BOLT - eye 1/2 in, 59 (T-6XX/8XX), 75 BUTTON - trim, 207
BOLT - mounting (8.6 in lg), 191 BRACKET - evaporator side
BOLT - unit lifting, 193 T-500R/DAIRY), 75
BOLTSTRIP, 191 BRACKET - expansion valve, 87 C
BOLTSTRIP - compressor, 61 BRACKET - front, 191
BOX - battery (does not BRACKET - fuel filter, 35, 191 CABLE - battery (21 ft), 139
include battery), 209 BRACKET - fuel pump, 37, 39, CABLE - battery (8.4 M), 139
BOX - control, 115 211 CABLE - ground (96 in), 139
BOX - junction, 111 BRACKET - harness (12/12 CABLE - heater, 111
BOX - receptacle, 141 and after), 91 CABLE - motor, 141
BOX ASSEMBLY - DAS, 173, BRACKET - harness (before CABLE - power (#2 wire,
179 12/12), 91 12V), 139
BRACE - condenser coil, 191 BRACKET - harness CABLE - power (10 ft long), 141
BRACE - fanshaft, 193 retaining, 115 CABLE - power (17 ft long), 141
BRACKET - adjuster, 73 BRACKET - heater relay, 121 CABLE - supply (RS 485, 4
BRACKET - air cleaner, 47 BRACKET - housing pin, 9.8 ft, optional, use w/
BRACKET - alternator/ support, 201 premium only), 165, 167
jackshaft, 63 BRACKET - in-cab CABLE - USB (long,
BRACKET - antenna, 155, 157, controller, 125 laptop), 167
177, 181 BRACKET - module (EU & CABLE - USB (short,
BRACKET - arch support, 63 UK), 177 female, mini), 167
BRACKET - band, 199 BRACKET - module (TSA), 177 CAMSHAFT - gear & plate, 19
BRACKET - battery cable, 139 BRACKET - receptacle, 145 CAP - hose management, 199
BRACKET - battery cable BRACKET - sensor, 51, 55 CAP - oil drain, 21
(see 236D0), 191 BRACKET - shield, 119 CAP - oil hose, 21
INDEX-13
RELEASED
CAP - overflow, 49, 53 after, Europe 8/15 & after, COVER - cylinder head, 13
CAP - sleeve, 141, 143 see 290H1), 49, 81 COVER - engine, 195
CAP - tank (10 psi), 53 COIL - condenser/ radiator COVER - engine (see
CAP - tank (15 psi), 49 (North America before 6/15 235A9), 207
CAP - tank (7 psi, see grid & Europe before 8/15, see COVER - evaporator
note 1), 49 272H1), 49, 81 (bottom), 203
CAP - top, 199 COIL - condenser/ radiator COVER - filler, 23
CAP - valve, 15 (see 290H1), 53 COVER - filler (see note), 13
CASE - gear, 23 COIL - evaporator, 87, 201 COVER - gear case
CHAIN - 3 links, 59 COIL - evaporator (unit w/ (assembly), 23
CIRCLIP, 13 coolant option), 201 COVER - hose management
CLAMP - air cleaner, 47 COIL - radiator (see PB1606 (curved, TSA option), 147
CLAMP - cable (3/8), 139 for more information), 83 COVER - oil sump, 21
CLAMP - cable (7/16), 139 COMPRESSOR - X214 COVER - printer, 167
CLAMP - cover, 195 (new exchange, see 185H5 COVER - rear, 123
CLAMP - damper blade, 201 or 275C4), 79 COVER - receptacle, 143
CLAMP - dehydrator, 105 COMPRESSOR - X214 COVER - road side, 201
CLAMP - expansion, 87 (new exchange, see COVER - snow (optional), 197
CLAMP - harness, 45, 153 185H5), 67, 93 COVER - thermometer, 187
CLAMP - harness (.312 COMPRESSOR - X214 COVER - thermostat, 25
dia), 123 (new exchange, see CRANKSHAFT - assembly, 17
CLAMP - harness (.937 275C4), 67
dia), 123 COMPRESSOR - X214
CLAMP - hose, 47, 49, 51, 53, (new exchange, see note), 95 D
55 COMPRESSOR - X214 (see
CLAMP - hose (24 mm), 203 note, new exchange, see DATALOGGER - DAS IV, 173,
CLAMP - injection pipe, 27 275C4), 93 179
CLAMP - overflow, 53 COMPRESSOR - X214 DEHYDRATOR (inc o-
CLAMP - screen, 197, 207 (SR-3 units, see rings), 105
CLAMP - sensor, 133, 187 compressor group), 61 DEHYDRATOR (see 235H6), 79
CLAMP - tube, 81 CONNECTOR - glow plug, 13, DIODE, 45, 201
CLAMP - tube (0.25 dia), 89 31 DIPSTICK, 21
CLAMP - tube (0.38 dia), 89 CONNECTOR - harness DISPLAY - face plate decal
CLAMP - tube (1.0 in. dia), 89 grip, 141 (status display), 161
CLAMP - tubes, 87 CONNECTOR - harness DISPLAY - face plate decal
CLIP - foam retainer, 207 grip (90 degree), 141 (status/ fuel level display), 161
CLIP - harness, 53 CONNECTOR - set of three DISPLAY - face plate decal
CLIP - HMI controller, 123 (4 pin and two 9 pin), 167 (status/ temp/ fuel level
CLIP - hose, 21 CONNECTOR - starter, 31 display), 161
CLIP - hub, 65 CONTACTOR - heater DISPLAY - remote light
CLIP - hub (w/ M6 screw), 65 (optional), 121 (optional, see 226E6), 111
CLIP - hub (w/ M8 screw, CONTACTOR (400/3/50), 121 DOOR - control box
see note), 65 CONTACTOR & TIMER, 119 (roadside), 195
CLUTCH, 77 CONTROLLER - cab DOOR - control box (see
CLUTCH (see 145F4), 65 (premium, HMI), 123 Doors & Cover grid), 115
CLUTCH (under mount units CONTROLLER - cab DOOR - engine (curbside), 195
only), 77 (standard, HMI), 123
COCK - coolant drain, 25 CONTROLLER -
COCK - drain, 49, 51, 53, 55 coordinator, 155, 157 E
COIL - condenser/ radiator COUPLING, 21 ELBOW, 79
(micro-channel coil, see COVER - box, 123 ELBOW - drain hose, 21
note), 83 COVER - curb side (10/2013 ELBOW - hose fitting (1/4), 35,
COIL - condenser/ radiator to 10/2015), 201 39
(micro-channel coil), 85 COVER - curb side (10/2015 ELBOW - hose fitting (3/8), 35,
COIL - condenser/ radiator & after), 201 39
(North America 6/15 & COVER - curb side (before ELBOW (45 degree), 35
10/2013), 201 ELBOW (see 233H0), 21
INDEX-14
RELEASED
INDEX-15
RELEASED
HARNESS - sensor (10 ft), 173, HOSE - overflow (cut to 100 KIT - door switch (3 wire), 153,
179, 187 inches), 51 155, 157
HARNESS - sensor (20 ft), 173, HOSE - tee to radiator KIT - door switch (optional), 165
179 (lower), 49, 53 KIT - door switch (see
HARNESS - sensor (40 ft), 173, HOSE - vent (25 ft, cut to note), 155, 157
179 length), 53 KIT - enclosure box, 165
HARNESS - sensor HOSE (1/4 od x 35 ft lg), 35, 39 KIT - engine block heater
(condenser), 131 HOSE (3/8 od x 35 ft lg), 35, 39 (120VAC), 57
HARNESS - sensor HOUSING - evaporator KIT - filters (TSA Truck Only), 43
(evaporator, see 236D1), 111 (North America, 11/11 & KIT - flush mount controller
HARNESS - sensor after), 201 (muiti temp), 159
(evaporator), 131 HOUSING - evaporator KIT - flush mount controller
HARNESS - sensor (see (North America, before 11/ (single temp), 159
236D1), 109, 115 11), 201 KIT - fuel level (flushmount), 161
HARNESS - serial port HUB - fan, 67, 207 KIT - fuel level (left side), 163
(optional, use with 401193 KIT - head, fuel and oil (see
Premium only), 165 note), 41
HARNESS - service watch I KIT - hose management, 147
(included only with KIT - radiator mounting (see
401193), 167 INSERT - threaded, 89, 105, note), 83
HARNESS - thermometer, 187 187 KIT - REB SR-3, 185
HARNESS TRACKING INSERT - threaded (M5), 199 KIT - sensor, 109, 173, 179
SR2, 173 INSERT - threaded (M6), 199 KIT - sill gasket, 203
HEAD - fuel filter (replaced INSERT (M6), 191 KIT - sleeve & eyelet (1/4), 35,
with item 22, see note), 39 INSERT (M8), 191 39
HEAD - oil filter (replaced KIT - sleeve & eyelet (3/8), 35,
with item 22, see note), 39 39
HEAD ASSEMBLY - cylinder, 13 J KIT - solar panel (100W, see
HEAT EXCHANGER (T-600/ JACKSHAFT, 75 note), 151
600R/600M/1000R/1000M), 87 JACKSHAFT (see 235H7), 63 KIT - solar panel (36W, see
HEAT EXCHANGER (T-800/ JACKSHAFT (see 259E2), 67 note), 149
800M/800R/1000/1200R), 87 JOINT - ball, 45 KIT - solar panel, expansion
HEATER, 111 JOINT - banjo, 27 (100W, see note), 151
HINGE - left (control box KIT - solar panel, expansion
door), 197 (36W, see note), 149
HINGE - right (engine K KIT - status display (Carrier
door), 197 units only), 161
HMI - controller (premium, KEY, 207 KIT - status display (flush
see 238B7), 111 KEY - compressor pulley mount, SB), 161
HMI - controller (standard, (see note), 69 KIT - status display (flush
see 238B7), 111 KEY - compressor pulley mount, SLXi DRC,
HOLDER - sensor (set of (woodruff, see note), 67 Precedent), 161
10), 167 KEY - square, 67 KIT - status display (left side,
HOSE - air cleaner (filter to KEY - woodruff, 65 SB), 161
engine), 47 KIT - 60 amp in line fuse KIT - status display (left side,
HOSE - air intake, 47 (see note), 139 SLXi DRC, Precedent, T-
HOSE - bleed, 49, 51, 53, 55 KIT - acid test (polyol ester Series Truck after 11/11), 161
HOSE - coil to tee, 49, 53 kit), 101 KIT - status display (right
HOSE - engine to radiator KIT - compressor oil filter, 91 mount, SB Australia), 161
(upper), 49, 53 KIT - DAS (EMEIA, 1 zone, KIT - status display (right
HOSE - evaporator drain, incl sensor and 20 ft side, SLXi DRC,
formed, 203 harness), 169 Precedent), 161
HOSE - fuel return, 27 KIT - DAS SENSOR (2 zone KIT - status/ fuel level
HOSE - oil drain (23 in), 21 & 3 zone, 10 ft & 40 ft display (flush mount, w/fuel
HOSE - overflow (50 ft, cut sensor harnesses, does gauge), 161
to length), 53 not include DAS module), 171 KIT - status/ fuel level
display (flush mount), 161
INDEX-16
RELEASED
KIT - status/ fuel level KIT - valve & harness (see MUFFLER, 47
display (left side, w/fuel PB1601 for more MUFFLER (SS), 47
gauge), 161 information), 81, 111
KIT - status/ fuel level KIT - valve repair, 81, 113
display (left side), 161 KIT - WPAN Truck, 155, 157 N
KIT - status/ fuel level KIT- Nameplates R452A
display (right side), 161 SLX/ SLXe, 217 NAMEPLATE - 208/230
KIT - status/ temp/ fuel level VAC 60 Hz 3 phase, 217
display (left side, w/fuel NAMEPLATE - 220 VAC 50
Hz 3 phase, 217
gauge), 161 L NAMEPLATE - 230 VAC 50
KIT - status/ temperature/
fuel level display (flush LEVER - control, 45 Hz 3 phase, 217
mount, SLXi-DRC), 161 LOCKWASHER, 15, 45, 47, 49, NAMEPLATE - 380 VAC 50
KIT - status/ temperature/ 51, 53, 55, 61, 63, 65, 67, 69, 73, Hz 3 phase, 217
fuel level display (flush 75, 79, 83, 85, 89, 91, 103, 105, NAMEPLATE - 400 VAC 50
mount), 161 107, 119, 121, 139, 157, 175, Hz 3 phase, 217
KIT - status/ temperature/ 187, 191, 195, 197, 199, 203, NAMEPLATE - 400/460
fuel level display (left side, 207 VAC 50/60 Hz 3 phase, 217
SLXi-DRC), 161 LOCKWASHER - dome, 67 NAMEPLATE - Arrow, 217
KIT - status/ temperature/ LOCKWASHER (internal NAMEPLATE - Attention, 159
fuel level display (left tooth), 139 NAMEPLATE - California
side), 161 LOCKWASHER (M10), 63 Proposition, 213
KIT - status/ temperature/ LOCKWASHER (M8), 63 NAMEPLATE - Caution,
fuel level display (narrow LOCKWASHER (spring), 139 Alarm Clearing, 125
flush mount), 163 LOUVER - sound, 207 NAMEPLATE - Compressor
KIT - status/ temperature/ Oil, 213
fuel level display (right NAMEPLATE - Consolidated
side), 161 M (instructions &
KIT - temperature display identification), 217
MANIFOLD - exhaust, 15 NAMEPLATE - Consolidated
(left side, degrees C, 12V MECHANISM - printer, 167
only), 161 (warning), 217
MEMBER - bottom, 191 NAMEPLATE - Coolant,
KIT - temperature display MODULE - TracKing (EU &
(left side, degrees F, 12V Extended Life, 213
UK SIM), 175 NAMEPLATE - Corrosive, 209
only), 161 MODULE - TracKing (T-
KIT - temperature display NAMEPLATE - DAS Sensor
Mobile SIM), 175 Grade, 173, 183
(narrow flush mount), 163 MODULE - TracKing (TSA
KIT - temperature display NAMEPLATE - Door
SIM), 175 Switch, 153
(right side, degrees C, 12V MOTOR (5/13 & after, 12
only), 161 NAMEPLATE - EEC, 217
hp), 109, 141 NAMEPLATE - IR Logo, 215
KIT - TouchPrint, premium MOTOR (5/13 & after, 7.2
(3S port, includes 452545, NAMEPLATE - LPCO
hp), 61, 67, 109, 141 Switch, 213
items 3, 4, 5 & 6), 167 MOTOR (before 5/13, 12
KIT - TouchPrint, Premium NAMEPLATE - Negative, 217
hp), 109, 141 NAMEPLATE - Positive, 217
(3S, see 290H7), 165 MOTOR (before 5/13, 7.2
KIT - TouchPrint, standard NAMEPLATE - R404A, 213
hp), 61, 67, 109, 141 NAMEPLATE - R452A
(1S port, includes 452544, MOTOR (current units 12
items 3, 4, 5 & 6), 167 (large, 28 cm long), 217
hp), 143 NAMEPLATE - R452A
KIT - TouchPrint, standard MOTOR (current units 7.2
(1S, see 290H7), 165 (small, 10 cm long), 217
hp), 143 NAMEPLATE -
KIT - TracKing (EU SIM), 175, MOTOR (early units, 12
181 recommended batteries, 209
hp), 143 NAMEPLATE - Refrigerant
KIT - TracKing (less SIM), 175, MOTOR (early units, 7.2
181 R404A, 213
hp), 143 NAMEPLATE - Relay Board
KIT - TracKing (UK SIM), 175, MOUNT - bandwrap, 81, 157
181 (SR-3 MT), 217
MOUNT - cable tie, 115, 119 NAMEPLATE - Relay Board
MOUNT - vibration (set of (SR-3), 217
two), 59
INDEX-17
RELEASED
INDEX-18
RELEASED
INDEX-19
RELEASED
SCREW - housing (25 mm SENSOR - humidity (RS 485, 4 STRAP - heat exchanger, 87
long), 201 pin, optional, use w/ premium STUD - cylinder head (3.5
SCREW - hub, 67, 207 only), 165, 167 inch long), 91
SCREW - idle shaft, 19 SENSOR - oil pressure, 109 STUD - cylinder head (4.1
SCREW - jackshaft (M10), 75 SENSOR - rpm, 109 inch long), 91
SCREW - key locking, 69 SENSOR - temperature STUD - exhaust pipe, 15
SCREW - manifold, 15 (engine coolant), 109 STUD - ground, 119
SCREW - module, 175 SENSOR - thermistor (30 STUD - ground terminal, 139
SCREW - motor, 61 ft), 167 STUD - manifold, 15
SCREW - mount, 59, 115 SENSOR - thermistor (40 STUD - muffler to manifold, 47
SCREW - oil pump (M6 x ft), 167 STUD - oil filter, 21
16), 23 SENSOR - thermistor (60 SUMP - oil, 21
SCREW - orifice, 67, 203 ft), 167 SUPPORT - jackshaft, 75
SCREW - panel, 199 SENSOR - thermistor (80 ft, SWITCH - coolant level, 49, 53
SCREW - panel to band, 199 optional), 167 SWITCH - hpco, 93, 109
SCREW - plate & bracket SENSOR - thermostat SWITCH - oil level, 21, 109
(socket head), 59 (optional, TSA), 111 SWITCH - oil pressure, 35, 39
SCREW - pulley, 17, 65 SHAFT - idle gear, 19 SWITCH - on/off (rocker,
SCREW - pump, 25 SHAFT - rocker, 13 see 250F4 for harness), 109
SCREW - REB, 181 SHIM - pulley (0.5 mm), 25 SWITCH - on/off (rocker), 115
SCREW - receptacle to SHIM - pulley (1.0 mm), 25
bracket, 145 SHOULDER, 105
SCREW - screen (16mm), 195, SLEEVE - crimp, 141, 143 T
207 SLEEVE - repair (set of 10), 71
SCREW - screen (25mm), 195, SOCKET - relay, 115 TAB - mounting, 81
207 SOLENOID - damper, 201 TANK - accumulator, 79
SCREW - socket, 115 SOLENOID - damper (see TANK - coolant, 49
SCREW - solenoid, 45, 201 242G5), 111 TANK - coolant, compete
SCREW - starter (12 x 30), 31 SOLENOID - throttle, 45 (includes items 12, 13 &
SCREW - stiffener (M10 x SOLENOID - throttle (see 14), 53
25), 191 235A4), 109 TANK - fuel (30 gal 18 dia), 211
SCREW - stiffener (M10 x SOUNDFOAM - bottom, 199 TANK - overflow (includes
60), 191 SOUNDFOAM - engine, 207 items 16 & 17), 53
SCREW - strap, 87 SOUNDFOAM - engine TANK - receiver (100 mm
SCREW - suction valve, 93 cover, 207 dia), 103
SCREW - sump (M8 x 25), 21 SOUNDFOAM - engine door TANK - receiver (127 mm
SCREW - sump (M8 x 60), 21 (2012 & after), 207 dia, use w/ mc (micro
SCREW - support (M8), 75 SOUNDFOAM - engine door channel coil, TSA), 103
SCREW - tank, 49, 53, 79 (before 2012), 207 TANK - receiver (127 mm
SCREW - thermometer, 187 SOUNDFOAM - grille, 207 dia, use w/ mc coil,
SCREW - tray, 61, 115 SPACER, 207 EMEIA), 103
SCREW - valve, 89, 107 SPACER - clamp, 195 TANK - receiver (152 mm
SCREW - valve cover, 13 SPACER - fanshaft (engine dia, use w/ mc coil, EMEIA
SCREW (M8 x 12), 25 side, 10/14 & after), 69 SPECTRUM), 103
SEAL - oil (coolant pump SPACER - fanshaft (engine TANK - receiver (152 mm
end), 17 side, before 10/14), 69 dia, use w/ mc coil, TSA
SEAL - oil (flywheel end), 17 SPACER - fastener, 195 SPECTRUM), 103
SEALER - tape, 201 SPACER - pulley, 25 TANK - receiver (see
SEALER - thread, 35, 39, 49, SPACER - spring, 59 235H5), 79
55, 59 SPRING - damper blade, 201 TAPE - insulating, 87
SELECTOR - phase, 119 SPRING - fastener (door), 195 TAPPET, 19
SENSOR, 187 SPRING - pin, 15 TEE, 35, 49, 53
SENSOR - Cargo Watch, STARTER, 31, 109 TEE (see 233H0), 21
handheld (optional), 165 STARTER (standard life TEE (with restrictor), 35
SENSOR - coolant level, 111 plus), 31, 109 TERMINAL - battery cable, 139
SENSOR - engine coolant, 51, STIFFENER - evaporator, 191 TERMINAL - splice, 139
55 STRAINER - discharge, 79
INDEX-20
RELEASED
INDEX-21
Parts Manual
SB-210+
T-680R
Additional TSA
text information
to be placed
TK 55627-1-PM here
(Rev. 4-6-18)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.
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