Compact Tractors

Operation and maintenance manual

Valid for the following tractor models: CHAPTER

TABLE OF CONTENTS
GENERAL NOTICES

1
Compact Tractors
2840
3640 COMPONENT IDENTIFICATION

OPERATION OF EACH PART AND NOTICE

HOW TO OPERATE EACH PART AND WORK

CHECK AND MAINTENANCE

Publication N. 2840/3640-OIB
Printed 2007
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 CONTENTS

1.GENERAL NOTICES
1-1. Before Operating The Tractor · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-1
1-2. For a Safety
(1) Before operating the Tractor · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-2
(2) Notices in operation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-3
(3) Notices after in operation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-4
(4) Before moving from the Operation... · · · · · · · · · · · · · · · · · · · · · · · · 1-5
1-3. Long-term Storage
(1) Preparation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-6
(2) Check & Maintenance during storage · · · · · · · · · · · · · · · · · · · · · · 1-7
(3) Preparation for reuse · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-7
1-4. Symbol · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-8
1-5. Safety decals
(1) Classification of decals · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-9
(2) Adhesive position, shape & contents of safety indication decals 1-9

2.Component Identification ························· 2-1

3.The Operation of Each Part and Notices

3-1. Instrument panel and switch
(1) The names of each part · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-1
(2) Key switch · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-1
(3) Glow indicator ···································· 3-1
(4) Speedometer · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-2
(5) Fuel level gauge ·· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-2
(6) Engine coolant temperature gauge · · · · · · · · · · · · · · · · · · · · · · · 3-2
(7) Turn signal ······························ 3-2
(8) Engine oil warning lamp · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-3
(9) Charging trouble warning lamp · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-3
(10) Fuel filter humidity warning lamp · · · · · · · · · · · · · · · · · · · · · · · · 3-3
(11) Independent PTO drive and Engine start · · · · · · · · · · · · · · · · · · 3-3
(12) Lamp switch · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-4
(13) Horn switch · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-4
(14) Emergency lamp switch · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-4
(15) Work lamp switch · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-5
(16) Cruise control indicator (HST type) · · · · · · · · · · · · · · · · · · · · · · · · · 3-6
(17) Cruise control switch (HST type) · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-6
 CONTENTS

3-2. Operating levers and pedals

Operating Levers and Pedals · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-7
(1) Forward/ Reverse shuttle lever (mechanical type) · · · · · · · · · · · · · 3-8
(2) Accelerator lever · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-8
(3) Accelerator pedal (mechanical type) · · · · · · · · · · · · · · · · · · · · · · · · · 3-8
(4) Clutch pedal (mechanical type) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-8
(5) Brake pedal · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-9
(6) Parking brake · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-9
(7) Main gear shift lever (mechanical type) · · · · · · · · · · · · · · · · · · · · · · · · 3-10
(8) Range gear shift lever · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-10
(9) PTO gear shift lever · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-11
(10) Front wheel drive lever (4WD) · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-11
(11) Differential lock pedal ····························· 3-11
(12) HST Forward/ Reverse pedal (HST type) · · · · · · · · · · · · · · · · · · · · · 3-12
(13) HST Forward/ Reverse neutral switch (HST type)· · · · · · · · · · · · · · · 3-12
(14) HST seats (HST type) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-13
(15) Tilting control · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-13
3-3. Hydraulic device
(1) Steering device · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-14
(2) control lever operation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-14
(3) position control · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-15
(4) Hydraulic lift speed control knob · · · · · · · · · · · · · · · · · · · · · · · · · 3-15
(5) Handling of front loader · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-16
(6) Remote hydraulic valve operation · · · · · · · · · · · · · · · · · · · · · · · · 3-16
(7) Hydraulic device configuration diagram · · · · · · · · · · · · · · · · · · · · 3-17
3-4. Safety device
(1) Safety belt · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-19
(2) Safety frame · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-19

4.How to operate and How to work

4-1. Engine start and stop
(1) Start · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-1
(2) Start in cold weather (winter time) · · · · · · · · · · · · · · · · · · · · · · · · 4-4
(3) Engine stop · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-4
4-2. How to drive and how to stop
(1) How to drive · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-5
(2) Transmission · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
(3) Stop (during running) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
(4) Engine stop · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-9
(5) Running · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-11
(6) Seat adjustment · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-12
(7) Parking · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-12
 CONTENTS

4-3. Check for new tractor (how to handle new tractor)

(1) Check point · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-13
(2) Notices in handling new tractor · · · · · · · · · · · · · · · · · · · · · · · · · · 4-13
4-4. Attaching equipment
(1) 3point linkage · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-14
(2) Upper link installation & length adjustment · · · · · · · · · · · · · · · · · 4-15
(3) Adjustment of lift rod’s length · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-15
(4) Adjustment of check chain’s length · · · · · · · · · · · · · · · · · · · · · · · 4-15
(5) Range of lift rod and upper link · · · · · · · · · · · · · · · · · · · · 4-16
(6) Reference of implement installation part · · · · · · · · · · · · · · · · · · · · 4-16
(7) Reference of PTO axle · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-17
(8) PTO safety cover and protection cab · · · · · · · · · · · · · · · · · · · · · · · 4-17
(9) Hitch ··········································· 4-17
(10) Draw bar (optional) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-18
4-5. Travel speed · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-18

5. Check and Maintenance

5-1. Checking of each part
(1) Checking part · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-1
(2) Maintenance list · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-3
5-2. Check before start (daily check)
(1) Engine oil · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-5
(2) Fuel · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-6
(3) Warning lamp · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-6
(4) Light, direction indicating lamp, horn check · · · · · · · · · · · · · · · · · · · 5-7
(5) Head lamp/indicating lamp bulb check and replacement · · · · · · · · · 5-7
(6) Fuse check and replacement · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-8
(7) Main fuse (Slow Blow Fuse) check and replacement · · · · · · · · 5-9
(8) coolant · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-9
(9) Air cleaner · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-10
(10) Tension adjustment of fan belt · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-12
(11) Cleaning of radiator · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-12
(12) Tire air pressure and damage · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-12
(13) Tightening state of bolt and nut of each part · · · · · · · · · · · · · · · · · 5-13
(14) Brake and clutch adjustment · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-13
5-3. First 50hr check · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-13
 CONTENTS

5-4. Every 200hr check

(1) Engine oil drain · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-14
(2) Engine oil filter replacement · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·5-14
(3) Engine oil injection · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-14
(4) Hydraulic filter replacement · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-15
(5) HST filter replacement (HST type) · · · · · · · · · · · · · · · · · · · · ·· · · · · · · · ·5-15
(6) Front wheel axle oil capacity check · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·5-15
(7) Main transmission oil capacity check · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-16
(8) Valve clearance adjustment · · · · · · · · · · · · · · · · · · · · · · · · · · · ·· · · · · · ·5-16
(9) Nozzle injection pressure adjustment · · · · · · · · · · · · · · · · · · · · · · · · · · ·5-16
5-5. Every 400hr check
(1) Front axle oil replacement · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·· 5-17
(2) Transmission oil replacement · · · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · 5-17
(3) Fuel filter element replacement · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-18
5-6. Adjustment of each part
(1) Adjustment of clutch pedal clearance · · · · · · · · · · · · · · · · · · · · · · · · · 5-19
(2) Adjustment of brake pedal clearance · · · · · · · · · · · · · · · · · · · · · · · · · 5-19
(3) Neutral adjustment of HST control part (HST type) · · · · · · · · · · · · · 5-20
(4) Breadth adjustment (Rear wheel) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-21
5-7. Air exhaust from Fuel system
(1) Air exhaust process · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-22
(2) Air exhaust from fuel system · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-22
5-8. Battery handling and notices
(1) Battery check · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-24
(2) Notices in attaching/detaching the battery · · · · · · · · · · · · · · · · · · · · · 5-25
(3) Notices in charging by using separate charger · · · · · · · · · · · · · · · · · · 5-25
(4) Using the jump cable · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-26
(5) Correct handling of battery and notices · · · · · · · · · · · · · · · · · · · · · · · · 5-27
5-9. Trouble shooting · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-28
5-10. Dimensions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-34
5-11. Lubrication and replacement period · · · · · · · · · · · · · · · · · · · · · · · 5-38
1.General Notices
1-1. Before operating the Tractor
※ A careful operator is the best operator. To help prevent accidents, read
and take the following precautions before driving, operating or servicing
the tractor.
◆ Safety Decals
- Followings are several safety decals and their meaning.
- Please comply with the instructions of safety decals installed on your tractor and operator’s manual
of the product.
Danger – This indicates that people would be in dangerous circumstances which
Danger cause the death or severe injury if not avoiding it.

Warning – This indicates that people would be in potential dangerous

Warning
circumstances which cause the death or severe injury if not avoiding it.
Caution – This indicates that people would be in potential dangerous
Caution circumstances which cause the light injury or damages if not avoiding it.

Notice – This indicates the instructions to use the product rightly for the safety
Notice
of people or property (product) .
Front
◆ Terminology
When reading the operator’s manual, refer to
the figure on the right for the classification of
Left Right
direction (front/rear, left/right).
side side

◆ Product Identification Rear (Back)

When requesting for repair or maintenance, please inform of chassis no. and running time of hour-meter.

Engine No. Chassis No.

1-1
1-2. Safety Instruction
(1) Before operating a tractor
z Check each part before operating and if the
problem is found, take a proper action
immediately.

z Do not modify arbitrarily or use for any other

purpose out of main function.

z For further information for the handling and

operation of tractor, please contact to the agent
or service center.
z Do not operate by the ones who are not able
to operate normally.
(patients, drinker, pregnant women, child)

z The poor clothing (loose or long) is prohibited

as it is likely to be caught in the rotating part
of the machine.

z Wear the sports shoes or low shoes for the safe

operation instead of slipper or high shoes.

z When the machine can not be operated due to

some unavoidable circumstance such as the
mechanical trouble, move the machine to the
safety area and install the safety device
(※refer to the right ) to indicate your situation.
(Daytime : Rear (Back) 100m /
Night time : Rear (Back) 200m)

z Do not overuse and touch directly fuel, oil and agricultural medicines etc.
Generally they include a hazardous article

z When carrying the machine using a truck.

- When transporting the machine for a long distance, be sure to use the vehicle such as a truck.
- Be sure to apply fulcrum to the tire
- When loading or unloading the machine, use the ladder and the support provided.
- Fix the machine firmly with a wire on the truck not to rock from side to side

z Do not hesitate to contact to the agent or the factory side if you need further information
on the machine

1-2
(2) Notices in operating
z When starting in the closed place, pay attention
to the ventilation.

Warning ▶Possible danger of gas

poisoning.
Do not operate indoor or in the
place with bad ventilation.

z When running on the road, you should comply

with the traffic regulations.

z When running on the road, connect the left/right

brake pedals.

z When running on the road, do not use

the differential lock device.

z In case of high speed running, the sudden turning

is prohibited.

z When turning with a long attachment installed,

make the turning radius largely.

z When running back, lower the engine rpm and

check if there is an obstacle in the rear side.

z When crossing the levee of rice paddy, lay down

attachment and go straight with low speed at right
angles.

1-3
z Operate slowly with accelerator and brake on the
slope but the inertial operation by placing the gear
on neutral is prohibited.

z When going up on the slope, drive in reverse

position.
If going up on forward position, there is a danger
to be overturned.

z When turning on the slope, special attention

should be taken for the safety.
z When working, wear the safety equipments
and install the safety frame.

z When attaching or detaching the implements,

do not stand between tractor and implements.

z When towing, use the hitch or draw bar.

▶When attaching or detaching the implements or checking, work at the plain and wide
place.
Notice
▶When assembling or disassembling the hydraulic coupling, place down the implements on
the earth and carry out the work after releasing the pressure of hydraulic line.

Warning ▶Before attaching the implements or checking...

-Place the PTO switch (lever) on “OFF" position.

▶When attaching or detaching the implements, it may cause serious injury.

-When attaching or detaching, fix the implements and attach each various fixing pin.

▶If failed to attach the trailer or the implements rightly, it may cause the damage due
to the body turnover or separation of implements.
-When attaching the implements, it is necessary to install in right in 3 point linkage,
the approved draw bar or towing hitch.

1-4
(3) Notices in Maintenance
z For maintenance or repair, stop the engine and carry out the work after the engine has cooled
sufficiently.

z Radiator cap should be opened after the engine

has stopped and cooled over 10 minutes.

Warning ▶When opening the cap of

radiator, it may cause a burn
due to hot coolant or spouting
of steam.

z When maintaining, checking or handling the tractor,

wear the simple and convenient clothes.

Warning ▶If touching the rotating axle, it

may cause the severe damage.
-Don’t touch the rotating axle.
-don’t remove the protection
cover.

▶Do not disassemble or alter the machine arbitrarily as it may cause the machine
failure or safety accident.
Warning
▶Do not ride on except the operator’s seat as it may cause the machine damage or
safety accident.

▶For repair, the qualified expert’s technique is needed. For hard maintenance or repair,
Notice
please contact to the agent or service center.

(4) Before leaving from the tractor

z Stop the engine.

z Place the gear lever on Neutral.

z Apply the parking brake.

z Draw off the start key.

z Apply the fulcrum on the slope.

▶In case of parking with a loaded trailer on the slope, as there is a pushing
phenomena even with the parking brake, you should support the machine with the
Notice fulcrum and apply the low speed gear for the safety. (downward slope ⇒ reverse 1
step / upward slope ⇒ forward 1 step)

1-5
1-3. Long Term Storage
(1) Preparation for Storage
※ To preserve the tractor, wash it clean and take the
actions below. (☞ for further information for each
item, refer to “Check and Maintenance”.)

z Apply the grease or oil to the part where the paint is

peeled off to avoid the corrosion.

z Check the lubricant capacity of each part and

lubricate it after starting the engine for 5 min. Lift Rod
Lift Arm
z Draw the coolant off completely. But if there is an
antifreeze inside, you do not need to draw it off.
Just check the density.

z Fill the fuel tank fully with a fuel.

z Preserve the implements apart from the ground.

z Preserve it inside building if possible.

z Remove the weight apart and loosen the fan belt.

z Loosen the drainage plug under clutch housing and

draw water off.

z Detach the (-) unit of battery or preserve the battery

apart to prevent the fire caused by electric leakage
during the preservation.

z Apply the fulcrum to lift the tire up from the ground

or apply the tire pressure higher than usual.

z In case of preserving for 2~3 months, place the lift

arm at its highest position.

z Draw off the start key.

Warning ▶The exhausted gas has a possibility of poisoning danger.

- In case of operating the engine in the closed place, extend the exhaust pipe
and draw the exhaust gas off.
- Work in the well-ventilated place.
- Do not preserve the machine in the place where there is a possibility to generate
the flame or spark in the state that the fuel is remained in the fuel tank.
- Cool the engine before preserving in the closed place.

▶The battery should be removed and preserved in the dry and cool place where is
not frozen and kept apart from the children.

1-6
(2) Check and Maintenance during Preservation
z Start the engine once a week to prevent the internal rust and charge the battery.

z Apply the rust-preventing solution to the part where the paint is peeled off.

z Check the oil leakage, water leakage and if there is some problem, repair it.

z The battery should be charged once a month to avoid the discharge.

z Before starting the engine, refill the coolant, fasten the fan belt, and attach the (-) unit of battery.
▶ As the electrolytic solution of battery is a sulfuric acid, it is dangerous when
it penetrates the eyes.
- When handling the battery, wear the safety goggles to protect the eyes.
- If the electrolytic solution penetrates the eye, skin, or clothes, wash by water
Notice immediately and take the treatment by the doctor..
- The battery emits the explosive gas and in case of explosion, the electrolytic
solution is splashed all over.
(※ For further information, refer to “Check and Maintenance – Battery handling
and Notices”.)
(3) Preparation for reuse
※ When using at first after long term storage, check each part before using.

z Refill the coolant, fasten the fan belt, and attach the (-) unit of battery to the state before preserving.

z Check sufficiently before using.

1-7
1-4. Symbols
The below figures indicate the symbols and its meaning for the tractor.

Refer to the low speed

Gear Neutral
operator’s manual. adjustment

High speed
Warning! Shuttle
adjustment

Engine speed
Battery charge Forward drive
adjustment

Engine speed
Fuel level Reverse drive
adjustment

4 Wheel drive Direction indicating

Fuel filter
connection lamp

Engine cooling
4 Wheel drive Lamp switch
Water temperature

Transmission
Quick turn Breadth lamp
Oil pressure

Engine oil Head lamp

Cruise switch on
pressure (low )

Diesel engine Cruise switch off Head lamp

glow (normal driving) (high)

Position control
Parking brake Work lamp
(rise)

Position control
Emergency lamp Horn
(fall)

Draft control
Engine start Window wiper
(deep)

Draft control Window wiper

Engine stop
(shallow) / washer (front)

Hydraulic rod Window wiper

PTO stop
small / washer (back)

Hydraulic rod
PTO run
large

Differential lock Hydraulic rod

device floating

1-8
1-5. Safety Decals
(1) Classification
Danger - This indicates that people would be in dangerous circumstances
Danger
which can cause the death or serious injury if not avoiding it.

Warning - This indicates that people would be in potential dangerous

Warning
circumstances which can cause the death or serious injury if not avoiding it.

Caution - This indicates that people would be in potential dangerous circumstances

Caution
which can cause the light injury or damages if not avoiding it.

Notice - This indicates the instructions to use the product rightly for the safety
Notice
of people or property (product).

▶The instructions informed in the safety indication decal are very important for the safety of
operator and the workers around.
Check the decal position and its content and pay attention to prevent from detaching
Notice and damaged.

▶If detached or damaged, ask the maintenance center to attach it again.

▶If failed to comply with the safety instructions described, it may cause the death or injury.

(2) Applying position, shape and contents of safety indication decal

6 15 10 5

14
3
1
8

4 11

7 13 9 12

1-9
1. Position : Fender 2. Position : Fender 3. Position : Radiator

4. Position : Muffler

5. Position : Cooling fan

6. Position : PTO cover 7. Position : Frame 8. Position : Remote valve

9. Position : Fender 11. Position : ROPS

10. Position : Fender

2.Component Identification

Weight
Head
Lamp

Radiator

Tire

Engine

Instrument panel

Step
Steering
Wheel

Seat

Fuel tank

Safety frame
(R.O.P.S.)

2-1
 3. Operation of each part and Notices
3-1. Instrument panel and Switch
(1) The Name of Each Part
Turn signal Differential lock
Turn signal indicator (R)
Glow indicator (L) Speedometer indicating lamp
PTO indicator
indicating Cruise control
lamp indicator
Parking lamp

Charging trouble
warning lamp

Engine oil
warning lamp
Head lamp
(High) Fuel filter
humidity
warning lamp
coolant temperature Hour Fuel level Gauge
Gauge meter

(2) Ignition switch

z OFF – power off(engine stop)

z ON – power on & automatic glow

z START – engine start Ignition key

▶ Because the safety switch for start is engaged, start the tractor after pressing clutch
pedal. (Mechanical type)

▶Because the pedal neutral switch and the seat switch is engaged for safety, start the
Notice
tractor after placing the forward/ backward pedal on the “Neutral (N)” and sitting on seat.
(HST type)

▶ If the tractor is not used, the start key should be drawn off.
Glow
(3) Glow indicator indicating lamp

z If placing the key switch on “ON” position, the glow

indicating lamp is ON and after 10 seconds, the
glow lamp shall be OFF and then the engine starts.

3-1
(4) Speedometer
z The speedometer indicates the RPM

z The running time 0005.3 means the tractor

has been operated for 5.3hr (5 hr 18 min).

(5) Fuel level gauge Engine rpm Hour meter

z This gauge indicates the remaining amount of fuel.

z If the needle indicates “E”, fill the fuel immediately

(6) Engine coolant temperature

gauge
z This gauge indicates the temperature of coolant
during operation.

z The closer the needle approaches “H”, the higher Engine coolant Fuel level
temperature gauge gauge
the temperature of coolant of engine is.
▶ If the needle of engine coolant temperature gauge indicates the red part.
Notice - Stop the engine immediately and check the coolant level and supply
coolant if it is insufficient.
- Clean the radiator net if dry grass etc. are clogged.
- If the trouble is repeated, contact to the agent or service center for check.

Warning ▶When opening the cover of radiator, it may cause the danger of a burn due
to the spout of hot coolant or steam.

▶Cool the coolant sufficiently before opening.

(7) Turn signal indicator switch

z This switch is used when turning to the left or right.

Right turn Turn signal

Turn signal
Left turn Indicator switch

▶ When changing the direction during running on the road, operate the direction indicating
Notice
lamp to inform other vehicles of your direction.

3-2
(8) Engine oil warning lamp
Charging trouble Engine Oil
z When placing the key switch on “START” position, warning lamp warning lamp
the lamp is turned on until the engine start. If the
lamp is ON while the engine stops, this means
‘normal’.

z If the lamp is ON while the engine is running, stop

the engine and check the engine oil level.
-if the lamp is ON even if the oil level is normal, this
Fuel filter
means it is abnormal. In this case, contact the agent
humidity
for check. warning lamp
(9) Charging trouble warning lamp
z When placing the key switch on “START” position, the lamp is turned on . If the engine starts,
the lamp is turned off.
z If the lamp is ON while the engine is running, this means there is trouble in the charging system.
In this case, contact the agent for check and repair.
(10) Fuel filter humidity warning lamp
z If the humidity in the fuel filter reaches the arranged level , the warning lamp shall be ON and
the engine stops and thus the engine stop warning lamp shall be ON.

z If the fuel filter warning lamp is ON, remove the humidity in the fuel filter.
(11) Independent PTO drive and
Engine start PTO
indicating
z The engine starts only when PTO selection P.T.O Stop lamp
Manual Auto
switch is placed on “OFF” position.

z When applying the engine start, PTO selection

switch should be on “OFF” position.
PTO selection switch
z After starting the engine, PTO operation should be performed as follow

1.The PTO change lever should be the right position in accordance with desired working condition.

2.Operate the PTO selection switch to “Auto” or “Manual” position.

When the PTO selection switch is placed on “Auto” position, if you press main clutch pedal or the
“hydraulic position control lever” moves up the arranged position during operation, the PTO will not
rotate.
If it is placed on “manual” position, the PTO will rotate..

3. If you want to stop temporarily while the PTO shaft is running, place the PTO selection switch on
“OFF” position.

4. When shifting PTO, always ensure to place PTO selection switch in Off position. After shifting
PTO, place PTO selection switch in “Manual” or “Auto” position.

z When you select PTO auto or manual, “PTO indicating lamp” of instrument panel shall be ON and
when selecting “Off”, the lamp shall be Off.
3-3
 ▶ Before attaching or checking the PTO driven equipment,
Warning - Always place the PTO selection switch in “Off” position.
- Place the PTO change lever on the “Neutral (N)” position

(12) Lamp switch

z OFF – Instrument panel and lamp OFF
-Gauge lamp and breadth lamp ON

-Gauge lamp, breadth lamp, head lamp

(low) ON
-Gauge lamp, breadth lamp, head lamp
Head lamp
(high) ON (High)
Light switch

▶When crossing with other vehicles on the opposite at night, light the head lamp downward
Notice
not to disturb the proceeding of the oncoming car.

(13) Horn switch

z If you press the horn switch, it gives the alarm
whistle.

Horn switch

(14) Emergency switch

z This is used to warn in case of the emergency
status and driving slowly. If you press the
triangle switch, all direction indicating lamp
(front/rear, left/right) shall be blinked.
Emergency switch

▶If you use the emergency lamp for a long time, it may cause the increase of electrical
Notice
consumption. Don’t use the emergency lamp for a long time.

3-4
(15) Work lamp switch
z This is to light the front/rear work lamp ON

z ON – Press the switch to the right side ①

(“② direction” in the figure) and the work lamp
shall be ON.
z OFF - Press the switch to the left side ②
(“① direction” in the figure) and the work lamp
shall be OFF.

▶When running on the road at night, do not let the rear work lamp “ON”.
Notice
It may cause the disturbance for the driver of the following car.

3-5
 (16) Cruise control indicator
(HST type)
z It will be ON when the cruise control switch
is pressed.

Cruise control
Cruise control switch indicator

(17) Cruise control switch

(HST type)
z The cruise control switch is used in the tractor of
Stand-by
HST type.
Position “A” : Stopping to apply the cruise driving
Position “B” : Stand-by to apply the cruise driving
Position “C” : Stopping to apply the cruise driving Cruise control switch
z For cruise driving, place the cruise control switch
on “C” position in the state of pressing the
forward pedal. If so, the forward pedal will be
fixed and the switch will return to “B” position.

z Pressing the brake during the cruise driving enables an operator to stop the cruise driving
and the forward pedal to be placed on the Neutral.

z Do apply the switch to “C” position in order to operate the cruise driving again after pressing
the forward pedal until desired speed is reached.

z To stop the cruise driving, do press the brake pedal or place the switch on “A” position.

▶It will not stop the cruise driving if pressing only the one-side brake during the cruise
Notice driving.
▶Do press the both-side brake decreasing travel speed to stop the cruise driving.

▶Do not press the one-side brake during cruise driving.

(Drive in the state of connecting the left and right brake to avoid the accident which
Caution it may happen)

▶Do not apply the cruise control switch in the state of pressing the reverse pedal.

3-6
3-2. Operating levers and pedals

Mechanical type
Forward/reverse
shuttle lever Hand
Clutch pedal Throttle

Parking brake lever Brake pedal

4WD drive lever

Foot
Range gear Throttle
shift lever
Differential
PTO lever Lock pedal
(option)
Main gear
Shift lever

HST

Hand Throttle
Brake pedal

Parking brake Forward/

lever Reverse pedal

Four Wheel
Differential
Drive lever
Lock pedal

Range gear
Shift lever

3-7
(1) Shuttle lever (Mechanical type)
z This is used to select forward/reverse.

z If you push the lever forward, it runs “forward” Forward

and if you pull the lever back, it runs backward.

z When running backward, lower the engine

Shuttle lever
rpm and after stopping completely, check the Backward
rear safety.
▶The operation of shuttle lever should be done after the tractor has stopped
Caution completely.
Don’t operate shuttle lever while the tractor is running.

(2) Hand throttle Low speed

z If you pull the lever, it means “high speed”,

and If push it forward, it means “low speed”.

z The lever should be used only for the work and

not allowed to use while running.
High speed Hand throttle
.
HST type
▶Do operate in the state more than 1500 rpm during running or working after starting the
Notice
engine. Otherwise, it may cause some noise.

(3) Foot throttle (Mechanical type)

z This pedal is used when running on the road.
Foot throttle
z When using the foot throttle, the hand throttle
should be placed on “low speed”.

(4) Clutch pedal (Mechanical type)

Clutch pedal
z This is used for engine start, transmission, and
stop.

z Apply a pedal completely to cut off the clutch.

If the PTO selection switch is placed on ‘auto”,
the PTO axle will stop.

3-8
 ▶Press a clutch pedal quickly and depress it slowly.
Caution ▶As the start safety switch is installed for the operator’s safety, if you don’t press the
pedal completely, it does not start.

(5) Brake pedal

z If separating the left/right pedal and pressing one side pedal, the brake is applied on the rear wheel
of the pressed pedal.
z When stopping, press the clutch pedal together.

z When working, remove the brake pedal lock pin and use the left/right pedal independently, the
turning radius shall be reduced. When turning, apply the brake till the wheel stops completely.

z Regarding the function of the brake pedal, HST type is identical with the mechanical one except
that each pedal is located at both different side.

Mechanical HST

Lock pin Lock pin

▶When running on the road, engage the left/right pedal by the lock pin..
- If pressing one side brake when running, the tractor may turnover.
Caution
▶ While running, depress the foot from clutch pedal and brake pedal.
-If using in the state of putting the foot, it may cause the failure.

(6) Parking brake lever

z If you connect the left/right brake pedal, work Parking brake lever
Off
the brake pedal hard and at the same time pull
the parking brake lever up, the parking brake
shall be applied.

z When parking or stopping temporarily, use the

parking brake.

z To loosen the parking brake, press the button of

parking brake end and pull the lever down.

3-9
(7) Main gear shift lever (Mechanical type)
z Main gear shift lever is available to operate 4 speed ranges. If using range gear shift lever together
with shuttle lever, the transmission of forward 16 ranges and reverse 16 ranges is available
z Main gear shift lever 1~4 ranges shall be available for changing the speed while running by applying
the clutch pedal.

▶Operate main gear shift lever by “H”

shape. If operated diagonally, it may
1 3 cause the failure.
1 3 1 3
N
Notice
2 4

2 4 2 4
Main gear
shift lever

(8) Range gear shift lever

Mechanical type L
M
z 1~3 ranges are available.
N
z Range gear shift lever should be operated
after the tractor has stopped completely. H

HST type
z 1~3 ranges are available

z Range gear shift lever should be operated

after the tractor has stopped completely.

▶Operate range gear shift lever

correctly. If operated diagonally,
1 3 it may cause the failure.
1 3 1 3
N
Notice
2

2 2
Range gear
Shift lever

3-10
 (9) PTO change lever (OPTION)
1
z PTO change lever is available to operate 3
speed ranges. N
Range 1 : 540 rpm (Engine 2409 rpm)
2
Range 2 : 750 rpm (Engine 2375 rpm)
Range 3 : 1000 rpm (Engine 2381 rpm) 3
N : Neutral

▶To operate PTO change lever, place the PTO selection switch on “Stop (Off)” and
do move the lever to correct position after stopping the PTO revolution completely.
Caution
▶When PTO revolution is changed in the states that the rotary is lowered down, the
lever might be heavy. In this case, lift the rotary up and change it.

(10) Front wheel drive lever (4WD)

z If you pull the lever back, the front wheel is driven.
2WD
z When driving front axle, press a clutch pedal and
stop the tractor completely and then operate the
lever. 4WD

z 4 wheel drive is very effective in the following cases.

-When the towing power is necessary such as slope,

damp, trailer, front loader, plow work etc.
-In case of working in sandy place
-To prevent the bouncing of soil etc, when doing
the rotavator work in the hard ground.
-When crossing the footpath.
(11) Differential lock pedal
Mechanical
z When the forward movement does not work
because one wheel is slipped, press the differential
lock pedal. Differential
z More effective in the following cases. Lock pedal
- Wet ground - Plow work

z If pressing this pedal, the direction turning is not

available as both rear wheels turn together.

z If depressing the pedal, it will be loosened

automatically. If not loosened, press the sole brake
in a moment and depress the brake.

3-11
z Regarding the function of the differential lock pedal, HST type is identical

with the mechanical one except that each pedal is located at both different side.

▶Do not turn by pressing the HST type

differential lock pedal. Differential
Lock pedal
▶ Do not use when running on the
Warning road.

▶If the turning difference of wheel

of both side is big, depress the
clutch once and operate it.

(12) HST forward/ reverse pedal

Forward Reverse
(HST type) pedal pedal

z Press the forward pedal slowly in order to move

forward and if release the pedal, it returns back to
the Neutral and stop. The reverse pedal is as same
as the forward pedal operate.

▶Do use the brake pedal to prevent stopping distance from being extended when
driving in high speed .
warning
▶Do not operate the pedal hastily. It may cause a shock to you.

(13) HST forward/reverse neutral

switch (HST type) Neutral switch
z It is located under the forward/reverse pedal and
the switch will work if the pedal is placed on the
Neutral position as the pedal is not pressed.

z The machine does not start until the switch is

pressed.

z This is switch to prevent the machine from sudden

starting.

▶Do not disassemble it. It may cause a sudden starting and safety accident.
warning ▶ When the Neutral position of the forward/ reverse pedal is not in accord, adjust the
switch to be pressed in the Neutral states of the pedal.

3-12
(14) Seat (HST type)
z The switch is installed the inside of a seat for HST
type to perceive a user having a seat. Seat switch
z The engine will be off in 2 second when you stand
up from a seat pressing the forward/ reverse pedal.

▶ Do not disassemble it. As it is relative to the operation of engine, it may cause the
warning engine trouble or the failure of safety equipment.

(15) Tilting adjustment

z A tilt angle of the steering wheel can be adjusted
to fit a driver by lifting up the tilting lever.

z When pulling the tilting lever down after adjusting,

Adjusted
the steering wheel is fixed. position
z Do adjust it in the stop of the machine and make
it sure that the steering wheel is fixed completely. Fixed
position Tilting lever

Warning ▶Do not operate this during driving.

3-13
 3-3. Hydraulic device
(1) Steering device
z As the steering device of LG tractor has a hydraulic device, it is much lighter to take the steering
wheel than others. Thus, it is not necessary to force to operate the steering wheel. And the wheel
load blocking system was applied to avoid the moving of the steering wheel by the impact of the
wheel on the hard ground.

z When using the steering device, pay attention to the following instructions.

1.If there are too much loads in front loader working, it could be difficult to operate the steering wheel.
In this case, reduce the loads or operate the steering wheel by moving forward and backward.

2.After turning the steering wheel fully, do not turn the steering wheel to the same direction again.
The life of tractor may be reduced by applying the unnecessary force. Or do not operate the steering
wheel by force if the front wheel is mired in a ditch. In this case, the rim will be affected very bad.

3.If it sounds abnormal when operating the steering wheel, this means that there is the air in the
hydraulic circuit. In this case, turn the steering wheel to the left or right side fully and hold it for 5
seconds and the air shall be exhausted and the abnormal sound does not generate. If the sound
keeps to generate, contact to Service center for repair.

4. If starting the engine in the cold weather, the abnormal sound may be generated.
In this case, allow the engine warm up before using it as the viscosity of oil has increased.

5.If using the machine for a long time by turning the steering wheel fully, the temperature of oil will rise
which may▶If cause the life
the engine reduction
stops, or the failure
the operation of hydraulic
of steering handledevice.
become heavy as the hydraulic
steering device does not work. But this does not mean ‘the failure”.
Notice
▶After operating the steering wheel during running, if you want to restore, you should return
the steering wheel again.
(2) Control lever operation
z The hydraulic lift system is operated by the way of position control and draft control.

Position
control lever

Remote
Hydraulic
lever Down speed
control valve

3-14
(3) Position control
z This mode sets the position of the implements Position
freely by lever operation. Generally, this mode control lever
is used for rotavator, fertilizer distributor, mower,
rake etc. In this case, operate the lever as follows.
stopper
1.Push the position control lever forward and A
the implement falls down by its own weight.

2.If the position control lever is on the random

position, the implement stops at the height
corresponding to the lever position.

3.To keep the height of implement in the desired

range, restrict the lever to the lowest position
with stopper A.

3-15
(4) Hydraulic lift speed control knob
z Turn the valve knob to the right to lower the implement
slowly and to the left to rise the falling speed fast. If
turning right fully, the hydraulic pressure shall be fixed
and even if pulling down the control lever, the implement
does not fall down. Fast
z Rotavator work : Slow in down speed Slow
z Plow work : Fast in down speed Hydraulic lift
speed control
z When working in the hard ground, slow down the down knob
speed to avoid the bounding of the implement.

▶When running on the road, turn right the hydraulic lift speed control knob slightly to
lock.
Warning ▶When changing the blade of rotavator or removing the grass or dry grass, stop
the engine and turn right the hydraulic lift speed control knob slightly to adjust the
hydraulic pressure. (the valve knob may turn twice.)

(5) Handling of front loader

z When working the front loader, attach the rotavator(or another heavy implements) to the rear to keep
the front and rear balance of the tractor. Otherwise, the front wheel axle will be strained by the heavy
weight of bucket loadings.

z When working the front loader, place the attached rotavator to the highest position and lock the
hydraulic lift speed control knob.
▶ When installing the front loader, do not operate the setting pressure of body relief valve at
Notice
random. In that case, the hydraulic device may be broken or the life may be reduced

(8) Remote hydraulic valve

operation Upper Lower
※ By using the remote hydraulic valve, the implement coupler coupler
(i.e. dump trailer, hydraulic conversion plow etc.)
Pull
attached to the tractor shall be operated by the Remote
hydraulic pressure. Hydraulic
lever
z Push the remote hydraulic lever forward and the
hydraulic pressure operates to the upper coupling.
In this case, the lower coupling shall be connected Push
to the drain.

z Inside and outside lever is operated respectively

and at the same time when operating the lever,
the one received less force begins to start first

.
3-16
(9) Hydraulic device diagram

Mechanical type

1. Hydraulic oil filter 7. Front remote control 11. Hydraulic lift cylinder
valve
2. Steering pump 12. Safety valve
Loader valve (optional)
3. Steering unit 13. Oil tank
8. remote control valve
4. Steering cylinder
9. Hydraulic lift control
5. Independent PTO
valve
valve
10. Hydraulic drop speed
6. Main pump
control valve

3-17
 HST

1. Hydraulic filter 8. Main pump 13. Hydraulic lift speed

control valve
2. Steering pump 9. Front remote control
valve 14. Safety valve
3. Steering unit
Loader valve (optional) 15. Hydraulic lift cylinder
4. Steering cylinder
10. Independent PTO 16. Oil tank
5. HST filter
valve
6. cooler
11. Remote control valve
7. HST unit
12. Hydraulic lift control
valve

3-18
3-4. Safety device
(1) Safety belt
z Wear the safety belt before operating the tractor and adjust the belt to fit the operator

Warning ▶If not wearing the safety belt, it may cause serious injury in case of accident.
- During operation, it should be required to wear the safety belt.
- After wearing the safety belt, adjust the belt to fit the operator.

▶Do not wear the safety belt only when folding or disassembling the safety frame.

(2) Safety frame

z How to fold the safety frame 2

1.Unfasten ②Safety bolt (both side) loosely.

4
(do not unfasten it completely.)

2.Remove ③Pin (both side). 3 1

3.Loosen ④Bolt, Nut (both side) slightly and

5
pull ①Safety frame back and fold it.
Be careful of the possibility that your head, hand
or shoulder might be hurt by sudden folding results
from the weight of the safety frame at this moment.

4.Fit ①,⑤Pin hole and Insert ③Pin into the hole in

order to fix the safety frame.

5.Fix it completely by fastening ②,④Bolt tightly.

z After standing the safety frame up again, fasten

bolts and nuts tightly.

Warning ▶Do not change or disassemble the safety frame artificially for safety.
▶Unless the safety frame is applied correctly, it may cause the serious safety accident when
being overturned.

- Be sure to stand the safety frame up completely and insert the fixing pin correctly.

▶In case of folding the safety frame

- Do cooperate with more than 2 people when folding or standing up the safety frame as it is
heavy.

- Be careful not to be injured by sudden folding, which might occur when folding or standing
up the safety frame, results from its weight.

- Do not wear a safety belt when folding or disassembling the safety frame.

- Do stand the frame up again as soon as the work is finished.

3-19
4. How to drive and work
4-1. Engine start and stop
(1) Start ▶ Check each part before starting the engine.

▶ Check if there is some other people around before

Mechanical type start.

▶ Place the lever and switch on Neutral (N) or Stop

Caution (OFF) position.

▶ Place the PTO selection switch on “PTO stop”

position and start the engine (If PTO selection
switch is placed on “Manual” or “Automatic” position,
the engine will not be started.)

1. Apply the parking brake. 2. Place the main /range gear 3. Pull hand throttle to the
shift lever, PTO change lever, middle position.
shuttle lever on Neutral
(OFF).

Shuttle lever

4. Place key switch on

Hand
Clutch pedal Throttle “Drive (ON)” and check if
engine oil warning lamp,
Parking brake Brake pedal
lever battery charging system
Foot malfunction lamp, glow
4WD drive lever indicator is ON.
Throttle
Range gear Differential
Shift lever Lock pedal

Main gear 5. Wait till glow indicator is

PTO lever Shift lever OFF. (about 10 seconds)
(option)

8. Carry out warming 7. Check if oil warning lamp, 6. Apply the clutch
operation for 5 minutes at charging warning lamp is completely and turn the key
engine rpm 1200. OFF. If any of these lamps switch to “Start“ position.
is ON, stop the engine and After the engine has started,
check if releasing the key switch,
the key returns to “ON”
position automatically

4-1
HST type

▶Check each part before starting the engine.

▶Check if there is some other people around

before start.

▶Place the lever and switch on Neutral (N) or

Caution
Stop (OFF) position.

▶ Start the engine after placing the PTO

selection switch on “PTO stop” position and
the forward/ reverse shuttle lever on Neutral.

1. Apply the parking brake. 2. Place the range gear shift 3. Pull hand throttle to the
lever, PTO change lever on middle position.
Neutral.

4. Place key switch on

“Drive (ON)” and check if
engine oil warning lamp,
battery charging system
malfunction lamp, glow
indicator is ON.

5. Wait till glow indicator is

OFF. (about 10 seconds)

6. Check if the PTO

8. Carry out warming 7. Check if oil warning lamp, selection switch and the
operation for 5 minutes at charging warning lamp is shuttle pedal is placed on
engine rpm 1200. OFF. If any of these lamps Neutral and turn the key
is ON, stop the engine and switch to “Start“ position.
check After the engine has started,
if releasing the key switch,
the key returns to “ON”
position automatically

4-2
Mechanical type
▶The start should be done by pressing the clutch in the neutral state of transmission
Warning
gear from the seat.
Do not apply the start by connecting the terminal of start motor.

If starting in the state that the gear is applied, it may cause the severe injury by the
sudden start.

▶If not pressing the clutch pedal fully, the start safety switch does not work even if
turning the key switch to “START” position.

▶The running time of start switch should be within 10 seconds and if it does not start,
take a time for 1~2 minutes and then restart.

Caution ▶When the engine is turning, do not turn the start key to “START” position.
It may cause the failure of start motor.

▶In the cold weather, carry out warming operation. If the machine is used in the
state that the engine does not reach the normal temperature, the engine life shall
be reduced.

HST type
▶The start should be done in the neutral state of the forward/ reverse pedal, the
Warning
transmission gear from the seat.

Do not apply the start by connecting the terminal of start motor.

If starting in the state that the gear is applied, it may cause the severe injury
by the sudden start.

▶The start should be done after placing the PTO selection switch on the “PTO OFF”
position and the forward/ reverse pedal on Neutral. If not, it will not be started even
though turning the key switch to the “START” position.

▶The running time of start switch should be within 10 seconds and if it does not start,
take a time for 1~2 minutes and then restart. If it does not work in spite of
Caution
an attempt at 4 times, reference to the Trouble Shooting.

▶The running time of start switch should be within 10 seconds and if it does not start,
take a time for 1~2 minutes and then restart.

▶In the cold weather, carry out warming operation. If the machine is used in
the state that the engine does not reach the normal temperature, the
engine life shall be reduced.

4-3
(2) Start in the cold weather (winter time)

z Pull the hand throttle up to maximum.

z If the engine starts, carry out warming operation for about 10 minutes at engine rpm 1500.
z If using the engine oil as below, it shall be easier to start the engine.

Temperature (℃) -20 -10 0

10W-30 SAE 20 SAE 30

Engine oil
10W-30

z In winter time or in severe cold time, use the diesel oil for winter time.

▶The battery should be preserved in the cool and dry place where is not frozen and
kept apart from the children.
Notice
▶When preserving the tractor in the cold weather, the battery should be detached and
preserved in the warm place.

(3) Engine stop

z Push the hand throttle forward to reduce the engine speed and place the key switch on “OFF”
position to stop the engine.
▶To stop the engine after finishing the work, turn the engine for 5 minutes in low speed
Notice revolution.
If you stop the engine suddenly, the engine life shall be reduced.

4-4
4-2. How to drive and how to stop

(1) How to drive

Mechanical type

1. Pull the hydraulic position control

lever back and lift the implement up Position control lever

2. Fix the engine rpm at 1500 RPM

3. Press the clutch pedal completely.

Forward/reverse Hand
4. Place each gear lever (main,
Shuttle lever throttle
range, forward/reverse shuttle lever)
Clutch pedal Brake
on the desired position.
pedal

Parking
Brake lever Foot
throttle

Four wheel
5. Press the brake pedal and release Drive lever
the parking brake lever. Main gear
Range gear
Shift lever
Shift lever

PTO
change
lever

6. Release the clutch pedal slowly

and the tractor starts.

▶Release the clutch pedal slowly.

Notice If you release the clutch pedal promptly, the gear life shall be reduced
and it may cause the sudden start.

4-5
 HST type

1. Pull the hydraulic position control

lever back and lift the implement up
Position control lever

2. Fix the engine rpm at 1500 RPM

3. Place the range gear shift lever on

the desired position.

Hand
Brake
Throttle
pedal
Parking Forward/
4. Press the brake pedal and release brake lever Reverse
the parking brake lever. pedal
Four Wheel Differential
Drive lever Lock pedal

Range gear
5. Release the clutch pedal slowly Shift lever
and the tractor starts.

6. It can run in regular speed when 7. The cruise control does not work
pressing the cruise control switch when either pressing the brake or
after desired travel speed is reached turning the cruiser control switch OFF
(If needed) (if needed)

▶ When driving or working with a tractor, do operate it more than 1500RPM

Notice ▶ Press the forward/ reverse pedal slowly.

If you depress the forward/ reverse pedal fast, It might be stopped suddenly.

4-6
 (2) Transmission
Mechanical type
z Press the clutch pedal completely and the gear
shift lever for transmission must operate to neutral
position. Clutch pedal

HST type
z Just depressing the forward and reverse pedal
respectively makes it possible to travel forward Hand
and in reverse. The moving (forward/ reverse), throttle
neutral and changing speed can be controlled by Forward
the pedal. pedal

z The range gear shift lever should be operated in Reverse

the neutral state of the pedal pedal

(3) Stop (During traveling)

Hand
Mechanical type throttle

1. Push the hand throttle forward to

reduce the engine speed.

Clutch
2. Press the clutch pedal and brake pedal Brake
pedal at the same time to stop the tractor. pedal

4-7
 HST type

1. Release the forward/ reverse pedal Hand

to return the pedal on Neutral throttle

Reverse
pedal
2. Depress the brake if the distance Forward
to stop is too long. pedal

3. Push the hand throttle forward

to decrease the speed of the engine.

▶The machine will stop in approximately 2 second if you stand up from the seat,
depressing the forward/ reverse pedal during running.

▶The machine will not stop, even though you stand up from the seat, as long as the
forward/ reverse pedal is placed on Neutral and the rear PTO switch is placed on “OFF”
position
Notice ▶The engine will not stop, even though you stand up from the seat, as long as the forward/
reverse pedal is placed on Neutral and the brake is applied and the middle PTO lever is
placed on the “OFF” position.

The engine will not stop, even though you stand up from the seat, as long as the forward/
reverse pedal is placed on Neutral and the parking brake is applied (without the middle
PTO)

•Release the forward/ reverse pedal to return the pedal on Neutral and this time work the brake system
•This brake system is controlled by the spring tension

length of the The Distance

RANGE Remark
spring (mm) to stop

1 2~3m
17mm 2 7~8m
3 20~21m
1 1~2m
25mm 2 5~6m Standard
3 14~15m
1 1m이내
31mm 2 3~4m
3 12~13m

4-8
(4) Engine stop
Mechanical type
Hand
throttle
1. Place the forward/reverse shuttle PTO
lever, main gear shift lever on Neutral switch
position and release the clutch pedal.
Ignition
switch

2. Place the key switch on “OFF” position.

3. Apply the parking brake lever Parking

and release the brake pedal slowly.
Parking brake

▶You should apply the parking brake lever when parking or stopping temporarily.
Notice
▶You should apply the fulcrum to the tire, when parking or stopping temporarily on a slope.

▶To avoid the physical injury or property damage, it is prohibited to leave the tractor
in the state that the transmission gear is placed on Neutral (N)” but the parking
Caution
brake is not applied during engine running or stop.
In the “Neutral (N)” position, the wheels may roll down.

4-9
 HST Type

1. Remove foot smoothly from forward/ Hand

reverse pedal to stop motion and place throttle
the range gear shift lever, PTO change PTO
lever on Neutral position. switch

Key
switch
2. Place the key switch on “OFF” position.

3. Apply the parking brake lever and

release the brake pedal slowly. Parking

Parking brake

▶You should apply the parking brake lever when parking or stopping temporarily.
Notice ▶ You should apply the fulcrum to the tire, when parking or stopping temporarily on a
slope.

▶To avoid the physical injury or property damage, it is prohibited to leave the tractor
in the state that the forward/ reverse pedal is placed on Neutral (N)” and the PTO
Caution switch is placed on “STOP” but the parking brake is not applied during engine
running. The machine may move.

▶Lock the park brake when you leave the machine.

4-10
(5) Traveling
z When facing the downhill, use the engine brake and do not place the gear lever on Neutral position.

z When running on the unpaved road by attaching the implement to 3 point linkage, place the running
speed to the low speed and do not lift the position control lever to the highest position. When running
in the highest position, it may cause the vibration of implements and the trouble or failure of hydraulic
device. (In this case, it is advised to place the position control lever on ¾ rising position of guide
for the safety.)

Position
Control
lever

◆ Notices in running
z Connect the left/right brake pedal before running.
z Sudden start, sudden brake, sudden turning is not allowed.
z To get on or to place any baggage on the tractor or any other implements
by other people is not allowed.
z Cut off four wheel driving.(2WD use)

Caution z Locate PTO selection switch on Neutral(N) position.

z Do not use the differential lock device.
z When running with 3 point linkage and implements installed, tighten the left/right
sub link by check link completely to avoid the left/right shaking.
z When running with implements installed, turn slowly by large turning radius.
z While running, do not put the foot on the clutch pedal or brake pedal.
z While running, do not manipulate various implements such as rotary, loader etc..

4-11
(6) Seat adjustment
z Adjust operator seat position before starting
engine to operate machine.

OFF Control

Front/Rear adjustment lever

(7) Parking
z Select the flat place for parking.

z Apply the parking brake and place each

transmission lever on Neutral (N).

z When parking on the slope, apply the fulcrum

to the tire.

▶In case of parking with a loaded trailer on the slope, push phenomena may occur,
even though the parking brake is applied. In this case, apply the fulcrum to the tire
Caution
and apply the gear in low speed.
(downward slope ⇒ reverse 1 step / upward slope ⇒ forward 1 step)

4-12
4-3. Check for new tractor (How to handle new tractor)

(1) Check points

※ For new tractor, the following should be checked once again even though there was sufficient quality
management, inspection, regulating of each part in the factory.

z Appearance check
- Is there any damage while transporting ?

z Engine cooling system check

- Is there any anti-freeze in the radiator ? And any leakage ?

z Fuel system check

- Is there any leakage of fuel in the fuel system ?

z Oil level check

- Is there optimal oil amount in each part ?

z Manipulation device check

- Is there any problem to operate the manipulation device ?

z Electrical system check

- Is there any cut-off in the wiring ? Or any problem ?
- Is there any problem to operate the instruments ?
- Is the state of battery charging sufficient ?

(2) Notices in handling new tractor

z To carry out the best performance, comply with the following
- Sudden start, sudden stop should be avoided.

- Do not carry out the heavy loaded work and do

not lift up the engine rpm to high speed suddenly.

- Despite of warm temperature outside, carry out

warming operation (1200rpm) for 5 minutes after
starting the engine.

z After using tractor for first 50hrs,

- Replace the lubricant and filter at first by the reference of “Lubrication and replacement period of
lubricant”. (for further information, refer to “5. Check and Maintenance”.)

- Contact to the agent you purchased or service center for check.

.

4-13
4-4. Attaching equipment
(1) 3 Point linkage

⑤ ① Lift rod (left)

⑧
② Check chain
⑥ ③ Lower link

④ ④ Lift rod (right)

① ⑤ Upper link

⑥ Lift rod pin

②
⑦ Lower link fixing
③ spring

⑧ Upper link pin

⑦

z When running without attaching the implements, carry out the followings.
1. Fix ⑤ upper link with the fixing hook.
2. Connect ② check chain to ③ lower link
3. Connect ⑦ lower link fixing spring to ③ lower link (left, right)

z When working without using 3 point linkage like trailer working, remove the 3 point linkage as
below
1. Remove ⑧ upper link pin and ⑧ upper link
2. Draw ⑥ lift rod pin (left, right)
3. Detach the fixed part of ② check link body. (left, right)
4. Detach the fixed part of ③ lower link body. (left, right)
※ 3 point linkage should be fixed on the suitable position according to the weight of implements
to be attached.

▶ Before connecting or checking the implements...

Notice - Place the PTO switch (lever) on “STOP” position.
- Place the PTO change lever on “Neutral (N)” position.

▶When attaching/detaching the implements, the serious damage may occur.

Caution
- When attaching/detaching, tighten the implements thoroughly and attach
the fixing pin after attaching.
▶If trailer or implements is not connected right, it may cause the body turnover or
separation of the implements which results in the serious injury.
- When installing the implements, it is required to install it to 3 point linkage,
the approved draw bar or towing hitch correctly.

4-14
(2) Upper link installation & length
adjustment
③
z Use the upper link (③) according to the height
(①High, ②Low) and the working (drawing) load
④
(①Sensible, ②Insensible) of the implements. ⑦
z Adjust the length of the upper link(③) using ①⑥ ⑤
the knob(④). ②
z After the adjustment, fasten it with the fixing
nut(⑦).

Notice ▶To keep the upper link fixing pin(⑤) from escaped, be sure to fix the snap pin(⑥).

(3) Adjustment of the lift rod’s

length (Left/ Right)
z Separate lift rod from the lift arm and then
①
adjust the lift rod’s length (left-②) by turning ③
the upper lift rod(①). ②
z Adjust the lift rod’s length (right-③) by holding ④
up and turning the knob(④).
After the adjustment, pull down the knob(④)
and fix it firmly.

(4) Adjustment of check chain’s

length
①
z Turn the knob(②) to adjust the length of the
check chain(①). After the adjustment , let it ②
tightened firmly by fixing nut(③). ③

▶When adjusting the check chain’s

length, adjust the implement’s
Notice
swinging clearance to be 2~4cm
left and right.

4-15
(5) Range of lift rod and upper link

Upper link

Lift rod

Lift rod Upper link

Adjustment range
430 ~ 540 mm 480 ~ 700 mm

(6) Reference of implement installation part

Mark
A B C D E F G H J K L N
Cla. (Max) (Min) (Max) (Min) (Min)
0 +0.21 0 +0.33 0
CAT.1 19 -0.084 19.3 0 44 76 69 44.5 22 -0.21 22.4 0 35 -0.2 39(51) φ12 683 ±1.5

Unit : mm

4-16
(7) Reference of PTO axle
PTO Change Step 1 2 3

PTO rpm / engine rpm 540 / 2409 rpm 750 / 2375 rpm 1000 / 2381 rpm

Revolution direction Front Right (direction from which looks the PTO axle)

PTO axle ground level 620mm

PTO axle dimension

(Unit : mm)

(5) PTO safety cover and protection

PTO axle
cap protection cap

z Attach PTO cover when using the universal joint.

z When PTO is not used, apply the grease and insert

the axle protection cap. PTO safety cover

Warning ▶When contacting to the rotating axle, it may cause serious injury.
- Do not touch axle which is rotating.
- Do not remove protection cover (safety cover).
- Wear the simple and suitable clothes so as not to be winded.

(9) Fixing Hitch

z Use the hitch when towing yield. If you use other
parts, the main body could be turned over.

z When you draw implement, use the connecting Hitch pin

pin provided. And lock the connecting pin with
fixing pin. Hair pin
Hitch

4-17
(10) Drawbar (optional)
z When towing implements which have double axle
(trailer.. etc), It should be used.

z After detaching the fixing pin, the connecting pin,

Connecting
adjust the drawbar’s length in accordance with
pin
user’s application.
After the adjustment, be sure to tighten the Drawbar
drawbar with the connecting pin and the fixing pin. Fixing pin

4-5. Traveling speed

z The running speed of tractor or the revolution speed of PTO depends on the work
and ground condition.
For the safety, operate it with the most suitable speed.

z Table of running speed (unit: Km/h)

Mechanical Type

2840 / 3640
Range gear 1 2 3

Main 1 2 3 4 1 2 3 4 1 2 3 4

Forward 1.2 1.8 2.4 2.9 3.4 5.0 6.4 7.9 10.4 15.2 19.7 24.3

Backward 1.2 1.7 2.2 2.8 3.2 4.7 6.1 7.6 9.9 14.4 18.7 23.1

Note) When ENGINE rated rpm is 2700, Dynamic R/R 533mm

HST Type

2840HT/3640HT
Range 1 2 3
Forward 0 ~ 5.3 10.9 24.5

Backward 0 ~ 3.9 8.0 17.9

Note) When ENGINE rated rpm is 2700, Dynamic R/R 560mm

4-18
5. Check and Maintenance
5-1. Checking each part
(1) Checking point Mechanical type

7
8

6
25

5
9

15 14

24
10

4
11

17
3

20
2
22

16
12
19
21

23 26

13

1 18

5-1
HST type

7
8

6
24

5
9

15 14

23
10

4
11

18
2
21

16
12
19
20

22 25

13

1 17

5-2
(2) Maintenance list

Mechanical type
Capacity & Checking period (Time)
No. Checking part Type
Dimension Daily 50 100 200 400
1 Fuel tank Diesel oil 32 ℓ ▲ ■
2 Fuel filter Element ●
3 Engine oil CC,CD class 6.5 ℓ ▲ ★ ●
4 Engine oil filter Element 0.5 ℓ ★ ●
5 coolant Soft water 6.4 ℓ ▲
6 Radiator net ■
(Replacement : Refer to
7 Air cleaner Dry ■ air cleaner maintenance)
8 Battery ▲
9 Fan belt tension Pressed 10~12 mm ▲
10 Valve clearance 0.25 mm ▲
Nozzle injection
11
pressure
150 Kg/㎠ ▲
12 Hydraulic filter ★ ●
Transmission
13 T/M oil
oil
30 ℓ ★ ▲ ●
Transmission
14 Front axle oil
oil
5.5 ℓ ★ ▲ ●
15 Steering cylinder pin Grease Proper amount ▲
16 Clutch pedal boss Grease Proper amount ▲
17 Brake pedal boss Grease Proper amount ▲
18 Lift rod (L,R) Grease Proper amount ▲
19 Clutch pedal clearance 20~30 mm ▲
20 Brake pedal clearance 50~60 mm ▲
21 Operation of each lever ▲
22 Instrument, Accessory ▲
23 Bolt, Nut ▲
24 Tire air pressure ▲
25 Towing 0~5 mm ▲
Connection,
26 Wiring
Damage ▲

★ First change ● Change ▲ Check, Adjustment and Supplement ■ Cleaning

5-3
 HST type

Capacity & Checking period (time)

No. Checking part Type
Dimension Daily 50 100 200 400
1 Fuel tank Diesel oil 32 ℓ ▲ ■
2 Fuel filter Element ●
3 Engine oil CC,CD class 6.5 ℓ ▲ ★ ●
4 Engine oil filter Element 0.5 ℓ ★ ●
5 coolant Soft water 6.4 ℓ ▲
6 Radiator net ■
(Replacement : Reference to
7 Air cleaner Dry ■ air cleaner maintenance)
8 Battery ▲
9 Fan belt tension Pressed 10~12 mm ▲
10 Valve clearance 0.25 mm ▲
Nozzle injection
11
pressure
150 Kg/㎠ ▲
12 Hydraulic filter ★ ●
Transmission
Oil ★ ▲ ●
13 T/M oil 30 ℓ
HST filter ★ ●
Transmission
14 Front axle oil
oil
5.5 ℓ ★ ▲ ●
15 Steering cylinder pin Grease Proper amount ▲
16 Brake pedal boss Grease Proper amount ▲
17 Lift rod (L,R) Grease Proper amount ▲
HST pedal
18
Neutral state ▲
19 Brake pedal clearance 50~60 mm ▲
20 Each lever ▲
21 Instrument, accessory ▲
22 Bolt, Nut ▲
23 Tire air pressure ▲
24 Towing 0~5 mm ▲
Connection,
25 Wiring
damage ▲
★ First change ● Change ▲ Check, Adjustment and Supplement ■ Cleaning

5-4
5-2. Check before start (Daily check)
z Check the following check points before using to avoid the failure.

Damage of headlight Supplement Mixing of fuel Brake& Wheel connection bolt Main trans
Fuel
Direction indicating Of cooling filter clutch or other bolt, nut of mission oil
level
lamp, horn water pollution operation each part loosening amount

Status of
Engine Warning lamp Tire air pressure
battery
oil level damage and damage
charging

(1) Engine oil Season Temperature Lubricant No.

z Oil capacity : 6.5ℓ Winter 0℃~-20℃ SAE 10W 30

z Oil Spring
0℃~20℃ SAE 10W 30, SAE20
/ Fall
- Diesel engine oil (CC, CD class). Select it
according to temperature with the reference Summer over 20℃ SAE 20W /40
of table.

z Check

- Check before starting the engine or 5 minutes

later after stopping the engine.

- If the oil level is between the “L” and “H” marks,

it means normal.

- Check only when the engine is stopped.

5-5
(2) Fuel
① Tank capacity : 32 ℓ

② Fuel
Drum
z Use the low sulfuric diesel oil. Impurities

z If water or dust is mixed, it may cause the severe

failure of the engine. To save or use the fuel, the
fuel saving facility should be equipped as shown
on the figure. If possible, it is preferred to supply
the oil in the gas station directly.
③ Diesel fuel handling in winter
z General diesel oil tends to generate paraffin dregs
in winter time which may cause the poor start. Temperature Over (-15℃) Below (-15℃)
Thus, it is preferred to use diesel oil for winter. 100% of Diesel 20% kerosene
Fuel
oil for winter added
z During mid winter, mix diesel oil with white lamp
oil as shown on the left.
④ Check
z Check the fuel gauge and, if insufficient, fill the fuel tank with the fuel.

▶if the engine stops after finishing the work, fill the fuel tank with the fuel and then preserve
it separately.
Notice
As the temperature falls down, the humidity in the fuel tank is condensed
and may mix with the fuel.
(3) Warning lamp
z Place the key switch in “ON” position and check if the engine oil warning lamp and battery warning
lamp is ON.

z Place the key switch in “ON” position and check if every lamp (refer to the following figure) can be
ON by operating every sorts of switch. If not ON, request to fix it.
Differential
Turn signal Turn signal lock
Glow Indicator (L) Speedometer Indicator (R)
PTO indicating
Indicating indicator
lamp
lamp Cruise control indicator
Quick turn Parking
indicator lamp
Charging
trouble warning
lamp
4WD indicator
Engine oil
Head lamp warning lamp
(high)
Fuel filter
humidity
warning lamp
coolant Hour meter Fuel level
Temperature Gauge gauge

5-6
(4) Light, direction indicating lamp, Light /
horn Direction
indicating
z Check the operation status of light, direction switch
indicating lamp, horn etc.

Horn

(5) Head lamp/Indicating lamp bulb check and replacement

z If the lamp is OFF despite of operation of switch of head lamp or indicating lamp,

1. Check the corresponding fuse in the fuse box.

2.If there is no problem in the fuse, check the bulb of the corresponding lamp or change it
Lamps Bulb spec.

Headlight (low beam / high beam) 12V 40W / 45W

Direction indicating lamp / breadth lamp (front)) 12V 21W / 5W

Direction indicating lamp (rear) 12V 8W(standard), 12V 21W(EC)

Brake lamp / tale lamp (rear) 12V 10W / 5W(standard), 12V 21W/5W(EC)

Working lamp 12V 23W

Instrument panel lamp LED

Instrument panel direction lamp, warning lamp LED

▶Use the bulb of rated capacity.

Notice ▶In case of using the bulb except the above described, it may cause the
failure of electric system.

5-7
(6) Fuse check and replacement

z How to change the fuse

1.Remove the cover of fuse box.

2.Check each fuse and remove the damaged fuse.

3.Change with new one same as damaged one.

z The capacity and function of each fuse is described in the cover of fuse box.

F10

F11
F5

F6

F7

F8

F9
F1

F2

F3

F4

Circuit
Fuse position Fuse capacity
Mechanical type HST type
F1 10A Engine stop, alternator Engine stop, alternator, HST relay
Instrument panel, horn, Instrument panel, horn,
F2 20A
glow relay glow relay
F3 15A Headlight, brake lamp, sidelight Headlight, brake lamp, sidelight

F4 10A Work lamp Work lamp

F5 10A PTO, EHD, Quick turn PTO

F6 10A Direction indicating lamp Direction indicating lamp

F7 15A Clearance Clearance

F8 20A Instrument panel lamp Instrument panel lamp

F9 10A Warning lamp Warning lamp

F10 10A Clearance Clearance

F11 20A Clearance Clearance

▶If the same function fuse is damaged often, contact to the LG tractor sales branch or
agent near you to check instead of using the alternatives such as wire or aluminum foil.
Notice
▶If using the alternatives instead of the rated capacity fuse, it may cause the fire which
results in the damage of tractor or injury accident.

5-8
(7) Main fuse (SLOW BLOW FUSE) check and replacement

z Main fuse is attached to the wiring of right

side of the engine.
z If main fuse is damaged, remove the connector
from the wiring. Main fuse
z As main fuse is a device to protect the electric
device and wiring, if damaged, check if there
is a trouble in the electric system and change
with LG tractor genuine products if necessary. Capacity:50A

▶If main fuse is cut off often, contact to LG tractor sales branch or
agent near you to check.
Notice ▶If used the alternatives instead of the rated capacity main fuse, it may cause the fire which
results in the damage of tractor or injury accident.

▶The direct wire connection to the battery outlet may cause the fire.

(8) coolant
① Capacity : 6.4 ℓ Radiator cap

② Check
z Check the coolant of radiator and aux. Tank
whether it is insufficient or not.

z Do not open the radiator cap except the cases

to check the coolant or change it.

Warning ▶ When opening the radiator cap,

there is a possibility of a burn
due to hot coolant or steam.
▶Cool down the coolant
sufficiently before opening.

③ Supplement
z If case of supplement of coolant, use the clean soft water. If not, the coolant jacket shall be corrupted
or the rust shall be generated.

5-9
④ Replacement
z When draining the coolant of engine or radiator,
open the drainage cock under the radiator to Drain
drain the coolant. cock

z When supplying the water, attach the overflow

pipe and supply the water up to the inlet of
radiator. For aux. Tank, supply the proper
amount of water separately..

z Anti-freeze is loaded in the release.

After passing the first winter after purchasing,
change the coolant.

z For further information, contact to the agent.

The coolant cock should be opened only when
the engine is cooled down.
⑤ Anti-freeze
z If the density of anti-freeze in the coolant is low, the coolant may be frozen and the engine
or radiator may be broken.
z Use the anti-freeze always and if no anti-freeze, drain the coolant in the winter
(drainage outlet :radiator – drainage cock, engine – coolant drain plug)
z Wash the radiator or jacket 2~3 times with clean water before charging the anti-freeze.
z The amount of anti-freeze depends on temperature, coolant amount.
z Start the engine for 5 minute after injecting the anti-freeze to mix it with water well

(9) Air cleaner

① 1st filter element cleaning
z Remove the cover and pull out the primary filter
element and clean it as below. (Fig.-1)

z When cleaning the element in the working field,

tap the element by hand to remove the dust.
▶Do not tap the element on the hard 1
place when cleaning.
Notice 2
▶If the element is cracked, change it
with new one. <firgure-1>

5-10
z If the dust is not removed by tapping, use the
pressed air (less than 500kPa (5bar; 72psi)) from
up to down and outside to inside as
shown on “Fig. 2” to remove the dust and foreign (compressed
materials. air)
And clean inside the filter element with wet clothes

<Firgure-2>

▶ Do not assemble the wet filter element.

Notice ▶ Do not dry the wet filter element by using the pressed air.
▶ Do not start the engine in the state that 1st filter is not assembled

② Safety filter element

z Safety filter element (Fig.1) shall be changed

- When it is damaged

- Every 3 times of 1st filter element cleaning

- At least once a year.

▶Do not reuse the safety filter element after cleaning it. (replace it during the change
Notice
period.)

③ Filter assembly
z After cleaning the filter or when changing the filter, assemble the filter by pushing it deeply
into the filter housing.

z Check the following instructions before assembling the filter element.

- Check if there is a damage inside filter element by using the light. If founded the tiny crack
or small hole in the filter element or the gasket is damaged, change it with new one

Notice ▶ Do not start the engine or close the hood in the state that filter element is not assembled..

5-11
(10) Tension adjustment of Fan belt
z If the belt tension exceeds the standard,
loosen the bolt and adjust the tension. Adjusting plate
Bolt
- Belt tension : crankshaft pulley ~ alternator pulley
- Standard : approx. 10~12mm (if pressed by
10Kgf)
alternator coolant
z When adjusting the tension, pulley Pump pulley

1.Loosen 2 fixing bolt of alternator and insert the bar

f
between crank case and pull the bar to apply the kg
10
tension to the belt.

2.With proper tension, tighten the bolt attached

crank shaft pulley
to the adjusting plate of alternator.

3.If the tension of belt becomes standard,

tighten the bolt which fixes the alternator
(11) Cleaning of Radiator
z Remove the dust or dry glass clogged into
the radiator or radiator net and clean it daily. Radiator net
z When cleaning, spray water from the fan side

▶If lots of foreign materials or dry grasses are attached to radiator net or the fan is
damaged or transformed, the cooling efficiency shall be reduced and the engine
Caution overheat may occur.
▶ Radiator should be cleaned only in the state that the engine stops.

(12) Tire air pressure and damage Too low Good Too high

① Check
z Check the air pressure or the damage.
If the tire is damaged, change it with new one.

▶It is not allowed to remove/attach or change the tire voluntarily.

Caution Carry out the work in the tire repair center equipped with the expert and special
safety tools.

② Standard Classification Air pressure

air pressure Front 1.8 kgf/cm2
(Front loader work) 2.0 kgf/cm2
Rear 1.6 kgf/cm2

5-12
(13) Tightening state of bolt and nut of each part
z Check if the bolt or nut is loosened and if loosened, tighten it again..

(14) Brake and clutch adjustment

z Check the distance of brake and clutch pedal clearance.

z Distance of brake pedal play : 40~50mm (When applying the brake, it is not allowed to exceed
50mm. In this case, adjust the rod.)

z If the distance of clutch pedal play is too small or too big, adjust it through the joint of clutch rod.
The proper distance shall be 20~30㎜.

0
~3
50

20
~6

Brake pedal Clutch pedal

0

5-3. First 50 hour check

z Change the engine oil and engine oil filter. (⇒refer to every 200hr check.)

z Change the hydraulic filter. (⇒refer to every 200hr check)

z Change the front axle oil and main transmission, rear axle oil. (⇒ refer to every 400hr check)

z After operating the first 50hr, contact to the agent or service center to check if there is a trouble.

5-13
5-4. Every 200hr check oil filler

(1) Engine oil drain

z When the engine stops and the oil stays still warm,
loosen the drain plug of oil fan to drain the oil
completely.

▶If you drain the engine oil when the

Notice engine stays still warm, the impurities
shall be drained completely.
Drain plug

(2) Engine oil filter replacement

z Disassemble the oil filter using the filter wrench.

z Remove the oil stained to the oil filter of crank case

by blowing.

z When assembling the new oil filter, check if the Open

rubber packing is fixed in the groove completely.

z Apply the engine oil to the packing. Packing

z When assembling the oil filter to the bracket, attach Close
it so that it can be turned by ¾~1 revolution after
the packing and filter case are contacted.

(3) Engine oil injection

z Attach the drain plug and tighten the normal torque.
(normal torque : 4.0±0.5Kg.m)
Oil filler
z Inject the oil into oil filler by normal capacity.
Engine oil capacity : 7ℓ

z After starting the engine, check if there is oil

leakage through idle operation for several minutes.
If founded oil leakage, tighten the filter once again.

z After stopping the engine, check the oil level again

after passing about 30 minutes.
If the oil level is between high limit and low limit of
oil level gauge, it is ‘normal’.

z If the iron is attached to the element of oil filter to be Drain plug

disassembled, contact to the agent.

5-14
(4) Hydraulic filter replacement
z If hydraulic filter is clogged, hydraulic action does
not work. When changing the the transmission oil,
change the hydraulic filter together..

Hydraulic
filter

Open Close

(5) HST filter replacement

(HST type)
z If HST filter is clogged, there might be trouble in
driving. When changing the the transmission oil,
change the filter together..

Close
HST filter Open

Warning
▶When checking or repairing the hydraulic device, the high pressure oil may cause the injury.
- When repairing, adjusting or removing the hydraulic device, the engine should be stopped.
- When finding the leakage or repairing, wear the protection equipment for the eyes or hands.
- If the oil penetrates the skin, take the necessary action from a doctor.

(6) Front axle oil capacity check

Oil filler
z Open the plug of checking inlet and check if there
is oil leakage.

z If insufficient, inject the oil into filler.

(check the state by using the checking inlet 5~10
minutes later after injecting.)

z For use oil, refer to capacity table. Oil level indicator

z Normal capacity : 8ℓ

5-15
(7) Main transmission oil check
Oil gauge
z If it is within the deviant line of oil check inlet,
it is ‘proper level’.
z When checking, stop the engine.
z For use oil, refer to capacity table.

▶ Before checking the oil level, park the tractor on the level ground.
Warning ▶If oil is polluted, it may cause the early wearing of machine and the failure of
hydraulic device. Keep around oil filler clear and then open the cap.

(8) Valve clearance adjustment

0.25mm
z Ask dealer to check the valve clearance.
normal : 0.25mm
If the gap is big, the noise is generated and if the
gap is too small, it is hard to compress by which
the engine output falls down.

(9) Nozzle injection pressure adjustment

z Ask dealer to adjust.
Normal injection pressure : 120 Kg/㎠

5-16
5-5. Every 400hr check
(1) Front axle oil replacement
Oil filler
z Loosen the left/right drain plug and drain the oil.

z Wind the sealed tape to the left/right drain plug

and tighten completely.

z Inject new oil into the filler.

Normal capacity : 8 ℓ

Drain plug

(2) Main transmission oil replacement

z Loosen the clutch or drain plug under the axle housing and drain the oil completely.

z Clean the iron powder attached to the drain plug.

z Insert the copper packing to the plug and tighten it completely.

z Inject the oil as much as the oil level stays between low limit and high limit.
Transmission oil normal capacity : 30 ℓ

Oil gauge

Upper
limit
Lower
limit
<Oil gauge >

Oil
Level
indicator

Notice ▶The first oil change for front axle and transmission should be done after 50hr.

5-17
(3) Fuel filter element replacement
1.Loosen the drain plug and drain the fuel inside
of the filter.

2.Remove the connector of the level sensor.

3.Remove the element from the body

4.Remove the level sensor from the element.

Drain plug
5.Connect the level sensor to new element.

6.Attach the element to the body.

7.Join the connector of the level sensor.

Element
Body
8.Check for the connecting part of the drain plug.
O-ring
9.After changing the element, exhaust the air.
Level sensor

5-18
5-6. Adjustment of each part
(1) Adjustment of clutch pedal
z Normal clearance is 20~30mm and if the clearance Joint
is less than 20mm, adjust it as below.

1.Loosen the adjusting nut and adjust it by a joint. Clutch pedal

2.In this case, if the joint is tightened, the clearance

shall be reduced and if the joint is loosened,
the clearance shall be large.
Nut
Clutch rod

m 0m
~3
20
(2) Adjustment of brake pedal
z Normal clearance is 50~60mm If the clearance
is more than 60mm adjust it as below.

1.Loosen the adjusting nut.

Brake pedal
2.Tighten or loosen the joint. In this case, if the joint
Adjusting nut
is tightened, the clearance shall be small and if the
joint is is loosened, the clearance shall be large. Joint
3.After adjusting, tighten the adjusting nut.
After adjusting, check if the clearance of left/right
brake is same as below.

z Brake clearance check

Left/right clearance Normal
1. Connect left/right brake pedal by the connecting is different
pin.

2. Drive with normal speed and press the pedal

to check the slipped trace of a tire.

3.If founded that the left/right clearance is different

as shown on the figure, adjust the brake rod again.

5-19
(3) The Neutral adjustment of HST control part (HST type)
z Check for the Neutral of HST pedal.

z Start the engine and place the range gear shift lever on the low speed position.

z Check if the pedal return back automatically and the machine is off after the forward pedal
depress and release.
If moving forward slowly, not stopping, stop the machine and the engine immediately
and adjust the Neutral as below.
z How to adjust the Neutral of HST
control part.
1.After stopping the engine, place the machine Rod
on a flat area

2.Join a towing wire to the crane and hang it on the

hitch of PTO side and lift up the rear wheel about
①
5cm from the ground. If no crane, the jack can be
Forward
used to lift up the wheel by supporting transmission. pedal
(The lever should be placed on 2WD so that the
tractor can not move after starting the engine Reverse pedal
and pressing the HST control pedal.) ②
③
3. After loosening part① (bolt) in half, adjust the
④ ⑧ ⑨ ⑦
height of part②(forward pedal) and part③(reverse
pedal) to be the same turning part④(axle) to the
left/right little by little. After adjusting, tighten part①
(bolt).

4. Start the engine.

(For starting, part⑨(the Neutral switch) should be ⑤ ⑥
pressed.)

5. Loosen part⑤(nut) placed on the both edge of part

⑥ (rod) and fix part⑤(nut) on the location where
the wheel does not rotate anymore turning part⑥
(rod).

6. Check if the engine be started and if not starting,

it means part⑨(the Neutral switch) is not pressed
on the Neutral Loosen part⑦ (bolt) and adjust part
⑨(the Neutral switch) to be pressed by part⑧
(Neutral arm) and fix part⑦ (bolt).

5-20
(4) Breadth adjustment
(Rear wheel)
z The breadth of front wheel shall be adjusted
by 6 steps between 1096 ~ 1352mm.

1096
1152
1184
1240
1296
1352

▶ When adjusting the breadth, pay

attention to the direction of tire lug.
Notice
▶If it shows “/\” shape when looked
behind, it is ‘normal’.

5-21
5-7. Air Exhaust from Fuel system
(1) Air exhaust process
z The air in the fuel may cause the weak injection or the failure of engine start or stop.
To prevent such failure, it should be requested to exhaust the air after caring the fuel system.

Fuel injection nozzle Fuel injection pipe

Fuel return pipe

plumbing Pump
Fuel injection pump
Fuel filter

Fuel tank

▶When changing the fuel filter, it is not needed to exhaust the air from the high pressure
Notice
pipe.

(2) Air exhaust from fuel system

① Air exhaust of fuel filter
1.Loosen the air exhaust plug of fuel filter.

2.Apply the cloth to the air exhaust plug and press the manual pump several time repeatedly.
If air does not flow from fuel extracted in air exhaust plug, the air exhausting is done

3. Fix the fuel filter plug again.

Manual pump
▶Air exhaust can not be done if there
Air exhaust
are an obstacle such like dust or
plug
mote which have the pressure lower.
Notice
In this case, after separating the air
exhaust plug of the fuel filter and the
hose of inlet, blow and remove it.

5-22
② Air exhaust of fuel injection pump
1.Place the start switch on “ON” position.

2.Loosen the air exhaust bolt and turn it until stopping by hand.

3.After extracting no air fuel from the air exhaust bolt part, place the start switch on “OFF” position
and tighten the bolt.

Tightening torque : 200~300 Kgf.cm Air exhaust bolt

▶Cover the fuel using the vinyl so that

Notice the fuel discharged during air
exhausting can not stain other parts.

5-23
5-8. Battery Handling and Notices

(1) Battery check

z Indicator shows the battery state.

- “Green” indicates ‘normal’ state.

- Even if “Green” is indicated, if the life of battery is ended, it is needed to change the battery
as the engine does not start.

- “White” indicates the lack of charging and it is needed to charge the battery.

- “Red” indicates that the life of battery is ended or the electrolytic solution is dried up
by overcharging and thus it is needed to change the battery after checking the vehicle.

z If the terminal is loosened, tighten it completely.

If the terminal is corrupted, clean it with warm water and apply the grease.

Caution ▶The gas generated from the battery is explosive and there is a possibility of
danger that the electrolytic solution may be splashed with the explosion.
- In case of checking the indicator of battery, use the flashlight instead of match,
lighter or cigarette etc.
- In case of checking the charging capacity, never connect the battery terminal
by the metal. Instead, use a voltmeter or gravimeter.
▶The electrolytic solution inside the battery is sulfuric which may cause a burn,
damage in the clothes or the loss of eyesight if it penetrates the eye.
- Never disassemble the battery.
- If the electrolytic solution is stained to the skin, wash it by water immediately
for 20 minutes and if someone drink it or put it in the eyes, take the actions
by a doctor immediately.
▶In case of repairing the electric device without detaching the (-) terminal of battery, it
may cause the failure or severe damage by the spark (flame).
- In case of repairing the electric device, detach the (-) terminal of battery.
- Remove the (-) terminal first and if connecting it, it should be connected last.
▶In case of replacement, change it with LG tractor genuine products or the battery
with the same capacity.

5-24
(2) Notices in attaching/detaching the battery

Warning ▶When attaching/detaching the battery, stop the engine and place the key switch on
“OFF” position.

▶When checking the battery, detach the (-) terminal first and when connecting it, it
should be connected last.

z When detaching the battery, detach the (-) terminal

first .
If not, when the tool is contacted between (+)
terminal and the body, it may cause the generation
of the spark (flame).

< When detaching>

z When attaching it, (+) terminal should be attached

first and (-) terminal should be connected last.

< When attaching >

(3) Notices in charging the battery using separate charger

z When charging, comply with the following instructions as the hydrogen gas may generate.

1. Detach the battery from the tractor.

2. Wait until the battery becomes warm to the ambient temperature.

3. Connect the clamp of charger to the (+), (-) terminal correctly.

(+) terminal : Red
(-) terminal : Black

4. Put the charger cord in the plug.

5. When the battery is charged, apply the

charging rate slowly.

6. Disconnect the cord of charger and remove

the clamp of charger. < When connecting the charger >

7. Install the battery to the tractor.

5-25
 ▶ Detach the battery from tractor
in case of charging.

▶Plug off the charger cord from

Caution
the socket before connecting or
disconnecting the charger
clamp to or from the battery
< Do not charge while battery loaded >

▶ Carry out the charging in the well-ventilated place.

▶Do not charge the frozen battery.

Notice
▶Use the rating 12V-8A of charger.

▶Read the safety instructions thoroughly before charging the battery.

(4) How to use Jump cable

※ If the battery mounted in the body is discharged and needs to connect other battery to start,
it should be requested to follow the instructions as below.

① Connection of jump cable

z Check the following before connecting the cable.
- Is the spring of clamp normal ?
- Is the cable and clamp cut-off ?

1.If aux.battery is mounted in the tractor, stop

the engine.
Red wire
2.Connect the red cable to (+) terminal of both battery.
(discharged -①, aux.battery-②)
② ①
3.Connect the black cable to (-) terminal of aux. Engine
Normal Discharge
battery (③) and to the block of tractor engine
③ ④
to start.(④)

4.Start the engine. If the engine does not work,

Black wire
start the tractor engine mounted with aux.
< Connection order of jump wire >
battery and then try to start the engine again.

Caution
▶The gas generated from the battery may be explosive.
Do not connect (-) cable of aux.battery to (-) terminal of tractor battery to start.
(connect to the engine block)

5-26
② Removal of jump cable
z Remove the jump cable according to the order of Red wire
figure “removal order of jump cable” .
▶When charging or changing the
③ ④
battery, pay attention not to change Engine
Normal Discharge
the (+) pole and (-) pole.
In case of wrong connection, it may ② ①
Notice
cause the failure of electric circuit or
the damage of wiring and even the Black wire
polarity of battery shall be changed in
< Removal order of jump wire >
the state of overcharge.
(5) Correct handling of battery and Notices
Electro- Explo-
Class. Description Actions Notices
lyte sion
Indicator
Charge Refer to ‘charging’ ○ ○
“white”
Indicator
Replace Refer to ‘waste’ ○ ○
“red”
If changing the
○
battery for repair
Non-discharging
Charge Spark ○
warning lamp ON
Appearance Remove the soil
○
Check check Change if transformed
If changing with
○ ○
battery for repair
Tighten if loosened
Terminal check Spark ○ ○
Wash if corrupted

Connect the charge cable Charging in

○ ○
correct before switch ON well-ventilated place
Charge
After switch OFF, Check the charging current
Remove the charge ○ ○
cable & temp.of electrolyte
Detach the ground
Attach/
Terminal cable first and Spark ○ ○
detach
attach it last.
Keep it in the dry
place with no direct ray
apart from children
Pre- Usable Spark
Regular charging
serve
(more than once ○ ○
a month)
Waste Ask the agent Cut-off ○

5-27
5-9. Troubleshooting

▶ In case of checking the starting circuit to avoid the injury by the sudden start of
Warning
engine, apply the parking brake and place the gear shift lever on Neutral.

Class. Problems Main causes Action

▲ The clutch pedal does not ▲ Depress the clutch pedal

work. up to maximum.
The start motor does ▲ Discharge of battery ▲ Charge or replace
not turn despite of ▲ Terminal loosened ▲ Tighten
turning the key switch. ▲ Switch failure ▲ Repair or replace
▲ Start motor failure ▲ Repair or replace

▲ Battery is weak ▲ Charge or replace

Start motor runs but ▲ Poor grounding ▲ Tighten the ground
does not turn. ▲ Improper viscosity of engine ▲ Replace the oil with proper
oil viscosity
▲ Air inflow in fuel system ▲ exhaust the air

Start motor turns but ▲ Fuel filter closed ▲ Clean or replace the filter

does not start. ▲ Engine body abnormal ▲ Repair

E
▲ Fuel cock closed ▲ Open the cock
N
G ▲ Air inflow in fuel system ▲ Air exhaust
I ▲ Fuel filter closed ▲ Clean or replace the filter
N ▲ Injection nozzle closed ▲ Repair or replace
Engine rpm is
E ▲ Fuel leakage ▲ Tighten the clip, replace
irregular.
▲ Irregular fuel injection the pipe or cooper washer
amount ▲ Repair

▲ Poor injection pump ▲ Repair

Engine stops at low ▲ Valve gap does not match ▲ Adjust the gap
rpm ▲ Poor nozzle ▲ Repair

Engine rpm is more ▲ Impurities in governor ▲ Repair

than max. speed

▲ Lack of fuel ▲ Exhaust the air after fuel

▲ Poor nozzle charge
Engine stops suddenly ▲ Lack of engine oil or poor ▲ Repair or replace
during operation. lubrication, acting part broken ▲ Repair

5-28
Class. Problems Main cause Actions

▲ Lack of coolant ▲ Supplement

▲ Lack of fan belt tension ▲ Adjust belt tension or
Engine overheating
or broken replace
▲ Filth attached to the radiator ▲ Washing
▲ Air cleaner clogged ▲ Clean the element
▲ Engine oil exceeded ▲ Adjust in proper level
White smoke
▲ Lack of fuel supply ▲ Repair

▲ Bad fuel quality ▲ Use good quality fuel

▲ Oversupply of fuel ▲ Repair
Black smoke
▲ Poor nozzle ▲ Repair

▲ Nozzle injection clogged ▲ Repair

E ▲ Lack of pressure accumu- ▲ Repair
N lation
G ▲ Carbon accumulation ▲ Repair
Engine power is off. ▲ Wrong valve clearance
I ▲ Adjust
N ▲ Poor injection timing ▲ Repair
E ▲ Lack of fuel supply ▲ Check fuel system
▲ Air cleaner clogged ▲ Check element or repair

▲ Lack of engine oil ▲ Supplement

▲ Low viscosity of engine oil ▲ Change the proper oil
Engine oil warning lamp ▲ Warning lamp switch failure ▲ Replace
OFF ▲ Oil pump failure ▲ Repair
▲ Oil filter element is clogged ▲Change the element

▲ Abnormal wiring ▲ Check the tightening of

terminal grounding, repair
Non charging warning
▲ Poor operator ▲ Repair
lamp ON during
▲ Poor battery ▲ Change the battery
operation
▲ Lack of tension of fan belt ▲ Adjust belt tension or
or broken replace
C ▲ incorrect pedal clearance ▲ Adjust
L ▲ Friction lining worn ▲ Replace
Clutch is slipping.
U or broken
T
C ▲ Lining fixed ▲ Repair or replace
The clutch does not
H ▲ Wrong pedal clearance ▲ Adjust
cut off

5-29
Class. Problems Main causes Action

▲ Pedal clearance is big ▲ Adjust

Brake does not work
B ▲ Lining worn or broken ▲ Replace
or only one side
R ▲ Left/right clearance is ▲ Adjust
works.
A different
K After brake pedal ▲ Return spring damaged ▲ Replace the spring
E working, it does not ▲ Lack of grease in acting ▲ Remove the rust, apply
return. part the grease

▲ Lack of transmission oil ▲ Fill it in regular level

▲ Air inflow in the suction ▲ Tighten the filter or replace
pipe O-ring of connecting part
H ▲ Hydraulic filter clogged ▲ Clean the filter or replace
Y Lift arm does not raise. ▲ Hydraulic pump failure ▲ Repair
D ▲ Control valve failure ▲ Repair
R ▲ Cylinder or cylinder related ▲ Replace
A parts broken
U
L ▲ Connecting part loosened ▲ Tighten
I ▲ Oil seal broken ▲ Replace
Oil leakage
C ▲ Pipe binding ▲ Replace

D ▲ Change of stop position ▲ Adjust the position

If lever is placed on the
E
rising position, acting
V
sound of relief valve.
I
C ▲ Lowering speed control ▲ Operate (open)
valve locked
E
▲ Control valve failure ▲ Repair
Lift arm does not lower.
▲ Cylinder damaged ▲ Replace
▲ Lift axle turning part worn ▲ Repair

▲ Pump worn or part damaged ▲ Repair, replace

▲ Control valve fixed, ▲ Repair, replace
damaged or worn
Steering device

▲ Oil leakage by steering ▲ Repair

Hydraulic

Hydraulic device does cylinder piston damaged or

not work. worn ▲ Replace
▲ Seal damaged ▲ Repair or replace
▲ Oil leakage by pipe damage

5-30
Class. Problems Main causes action

▲ Control valve (steering unit) ▲ - Modify

- acting core of steering unit (acting core is the cause
spool line and column spool if it is easy to operate the
line does not match steering wheel when
loosening the bolt attached
- worn by foreign material to steering unit)
mixing to spool, sleeve - Replace
H - Excessive attachment torque - Attach by regular
Hard to operate the of end cap tightening bolt
Y attachment torque
steering wheel. (in case of reassembly)
D ▲
▲ Pump - Repair
R
- Does not move - Replace
A
- Wearing, failure
U
▲ Relief valve ▲
L
- Poor operation (failure) - Replace
I
- Low pressure setting - Reset (adjust)
C

S ▲ Air inflow to steering unit ▲ Exhaust the air.

T Hard to operate the as not used for a long time
E cylinder for turning ▲ Air inflow inside cylinder ▲ Exhaust the air.
E the steering wheel. ▲ Piston seal damaged ▲ Replace
R (cylinder)
I ▲ Poor assembly of control ▲ Modify
N valve timing of steering unit
The steering wheel
G (in case of reassembling)
turns to the opposite.
▲ Poor assembling of hydraulic ▲ Modify
D pipe(4PORT) assembly
E
Steering unit oil leakage ▲ Oil seal worn ▲ Replace, repair
V
1.Axle (spool, inside ▲ operation leakage polluted ▲ Replace the oil
I
Spool line, outside
C
Surrounding part)
E
2.Connecting side ▲ O-ring damaged ▲ Replace
(housing, gap, (in case of reassembling)
between rotor
Assembly end cap)

▲ Lack of oil ▲ Fill

▲ Suction resistance ▲ Repair, replace what is
Noisy sound exceeding clogged such as the pump,
pipe or filter etc.

5-31
Class. Problems Main causes Action

▲ A lowering of setting pressure ▲ Replacement of parts after

in the low pressure relief valve checking pressure of low
pressure area
▲ A lowering of setting pressure ▲ Replacement of parts after
in the high pressure relief valve checking pressure of high
pressure area
▲ HST charge valve failure
The machine does not ▲ Replacement
start by HST pedal
▲ The filter clogged
▲ Filter replacement

▲ Air inflow into HST circuit

▲ Inhalation pipe checking

▲ HST main parts damaged

▲ Replacement of parts after
checking the circuit
▲ The neutral of HST controller ▲ Adjusting the neutral
damaged
▲ The link of HST controller ▲ Replacement of parts
The tractor move in the changed
H
state of the Neutral ▲ HST arm bolt loosened ▲ Apply the lock-tight to
the bolt and fix it firmly

▲ Lack of oil amount ▲ Checking oil amount

T
▲ Air inflow into HST ▲ Checking pipe and oil’s
surface
▲ Abnormal temperature ▲ Low temp.: Running idle
HST output, Lack of rpm in HST in a while
High temp.: Engine stop
and Restart after a while
▲ Abrasion of HST main parts ▲ ASSY Replacement after
checking hydraulic circuit.
▲ HST filter mantle ▲ Filter replacement

▲ Too lowering of RPM ▲ Increase the engine RPM

up more than 1500RPM
▲ Too lowering of oil ▲ Engine idling
Making a noise temperature
▲ Filter clogged ▲ Filter replacement
▲ Lack of oil amount ▲ Checking circuit and oil’s
surface

5-32
Class. Problems Main causes Action

▲ Abnormal wiring ▲ Check the fixing state of

▲ alternator failure terminal, grounding
Battery is not ▲ Lack of fan belt tension or ▲ Repair or replace
charged Damaged ▲ Repair or replace
▲ Poor battery function ▲ Tighten terminals, replace
the battery
▲ Lack of battery capacity ▲ Charge or replace
E
Headlight is dark. ▲ Poor wiring or poor contact ▲ Check and tighten outlet
L
grounding
E
C ▲ Filament of bulb blown ▲ Replace
T Headlight does not ▲ Fuse blown ▲ After checking the cause,
R Switch ON. replace
I
C ▲ Switch failure ▲ Replace
A ▲ Abnormal wiring ▲ Repair
Horn does not work
L ▲ Horn failure ▲ Repair or replace

D ▲ Filament blown ▲ Replace

E Direction indicating lamp ▲ Poor contact ▲ Tighten terminals
V does not work.
I
C ▲ Poor preheat relay ▲ Replace
E ▲ Poor preheat timer ▲ Replace
Preheat indicating lamp ▲ Preheat indicating bulb ▲ Replace
does not work. blown
▲ Poor contact of preheat ▲ Tighten
plug wiring

Other illuminating lamp, ▲ Fuse blown ▲ After removing the cause,

▲ Filament blown replace
warning lamp does not
work. ▲ Replace

5-33
 5-10. Dimension

5-34
D
Remark A B C (rear) E F G H I J K L
(front)
7-14(front)
11.2-24(rear) 1196 2317 1022~1338 1068 336 345 1660 820 3289 533 663 328
7-16(front)
12.4-24(rear) 1223 2344 1022~1338 1068 363 370 1660 820 3289 560 663 355
 Classification 2840 2840HST 3640 3640HST

Front 7-14(4PR) 7-16(4PR)

Tire
Rear 11.2-24(6PR) 12.4-24(6PR)

Vehicle weight 1275KG 1295KG

Model S4L S4L2

Type 4 Stroke, water cooled

# of cylinder 4

Bore x stroke 78 x 78.5 78 x 92

Engine
Displacement(cc) 1500 1758

Rated rpm 2600 2700

Max. rpm 2800 2850

Power 28.5hp 38.5hp

Type Distribution

Governor Centrifugal

Fuel filter Cartridge

Fuel Injection pump

Air clenaer Dry element

Firing order 1-3-4-2

Type Compressed

Pump Gear pump

Lubrication
Filter Cartridge

Filtering method

Type Forced circulation

Pump Centrifugal
Cooling

Temp. control Thermostat

Type(Main/PTO) Dry-single/Wet-multi

Operating(Main/PTO) Pedal/Electro-hydraulic
Clutch

Return Diaphragm

5-35
 Classification 2840 2840HST 3640 3640HST

Main Helical HST Helical HST

Gear type
Range Spur

Main Synchro HST Synchro HST

Transmission Mesh type
Range Sliding gear

Main 4 HST 4 HST

# of speed
Range 3

Type Full shuttle

Differential
Diff. Lock Spiral bevel

TYPE Independent

# of speed 1
PTO

PTO rpm/Engine rpm 540 / 2509

Type CAT 1

Speed control Lock valve

3 P linkage
Oil tank Transmission

Pump Gear

# of valve 2

Operating type Double acting mechanical lever

Remote Coupler

# of coupler 4

Capacity 12V-50A
Alternator
Regulator Built in(IC type)

Voltage 12V
Battery
Capacity 80A

Capacity 12V-2.0Kw
Starter
Type Solenoid

5-36
 Classification 2840 2840HST 3640 3640HST

Low 12V-40W
Head lamp
High 12V-45W

Front 12V-21W
Turn signal
Rear 12V-8W

Lamp
Side light Front 12V-5W

Brake lamp Rear 12V-10W

Rear working lamp 12V-23W

Instrument panel LED

Cold start Glow plug

# of step None
Front
Range None
Breadth adjustment
# of step 7
Rear
Range 1022 ~ 1338mm

Steering Wheel Center

Type Full hydraulic type

Steering
Min. turning radius 2440mm

Oil Transmission oil

5-37
5-11. Lubrication injection and replacement cycle
z Do checking, supplement and replacement in accordance with the following table

5
Injection time (interval)
Mark Injection position
Daily 50 100 200 400

Engine
4 1 ▲ ★ ●
(Crank case)
3 Main gear shift lever
2 ★ ▲ ●
,Rear axle
1
3 Front axle ★ ▲ ●

7
4 Steering cylinder pin ▲

Front axle
5 ▲
arm holder
3point linkage
6 ▲
(lift rod)
6 2
7 Clutch lever ▲

★ : First replacement ● : Replacement ▲ : Checking,

Supply

Corresponding part Capacity Use solution Recommended items

coolant 6.4 ℓ Soft water

Good quality
Fuel 40 ℓ
Diesel oil

CC, CD class
Engine LG Caltex RPM
6.5 ℓ Winter : 10W/30
(crankcase) Dello 200
Summer : 20W/40

Main transmission, Rear axle

(oil common use for
hydraulic, 32 ℓ SAE 80W RPM TRACTOR
hydraulic
steering device) HYDRAURIC FLUID
Manufacturer:LG Caltex
Front axle 5.5 ℓ SAE 80W

Steering cylinder pin

Front axle arm holder Grease
Proper amount SAE #80 Hydraulic oil
3point linkage (lift rod) NLG 1 or 2
Clutch pedal

5-38