This SWMS document provides details for repairing and replacing a worn gear drive unit on an escalator or moving walk at Sidra Medicine. It lists organizational contacts and the high risk work activities involved. The method statement describes preparing safety signs and permits, conducting a toolbox talk, using required PPE, lifting the motor, inspecting parts, reassembling the motor and gearbox, and testing the unit. The overall goal is to safely repair the gear drive unit while following proper safety procedures.
This SWMS document provides details for repairing and replacing a worn gear drive unit on an escalator or moving walk at Sidra Medicine. It lists organizational contacts and the high risk work activities involved. The method statement describes preparing safety signs and permits, conducting a toolbox talk, using required PPE, lifting the motor, inspecting parts, reassembling the motor and gearbox, and testing the unit. The overall goal is to safely repair the gear drive unit while following proper safety procedures.
This SWMS document provides details for repairing and replacing a worn gear drive unit on an escalator or moving walk at Sidra Medicine. It lists organizational contacts and the high risk work activities involved. The method statement describes preparing safety signs and permits, conducting a toolbox talk, using required PPE, lifting the motor, inspecting parts, reassembling the motor and gearbox, and testing the unit. The overall goal is to safely repair the gear drive unit while following proper safety procedures.
This SWMS document provides details for repairing and replacing a worn gear drive unit on an escalator or moving walk at Sidra Medicine. It lists organizational contacts and the high risk work activities involved. The method statement describes preparing safety signs and permits, conducting a toolbox talk, using required PPE, lifting the motor, inspecting parts, reassembling the motor and gearbox, and testing the unit. The overall goal is to safely repair the gear drive unit while following proper safety procedures.
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SWMS for Worn gear drive unit works
ORGANISATION DETAILS
Site Name: Sidra Medicine Unit Nos. EL-2558 (L-19)
Supervisor on site: Giridharan Contact number: 33639397 Engineer Mahran Contact number: 666443585 Service Manager Basil Contact number: 50074735 Safety Officer Alberto Morillo Contact Number: 70790323 Date prepared: 30 January 2020 :
Work Details
What is the scope of the work? Repairing & Replacement Worn gear drive unit (Escalator & Moving Walks)
Who else was consulted /involved Giridharan, Marhan, Basil
in preparing this SWMS?
What high risk work activities are 1. Falling Hazard (Open Escalator Pit) covered by this SWMS? 2. Electrical Hazard (Electrocution) 3. Crash by a Moving parts 4. Suspended load 5. Mechanical Failure
Method Statement Work procedure
Inform the customer: Inform the customer about the work description and procedure
Safety Toolbox Talk Conduct TBT with the Team; Fill the START Card, discuss about the risk and hazards involved in the task,
Warning signs Place the caution signage board and barricading the place where risk of falling exists.
PPE Required Hand gloves, Safety shoes, safety goggles, dust masks and Hard Hat. ORGANISATION DETAILS
Preparation: Self-supporting hoist frame (A Frame) and chain hoist rated for the maximum weight of the heaviest Tools & Equipment machine/gearbox combination (up to 600 kg) Torque wrench 85-190 Nm Load ring M12 standard 3,4kN, Load ring M12 reinforced 19,6kN Lifting equipment (Chain Block, Slings etc.) 3 chisels Sponge or rough cloth for cleaning Cleaning detergent Grease
Perform a job hazard
analysis prior to performing the procedure explained in this instruction. The unit is shut off (set safety barriers and warning signs on entrance and exit). The main switch is switched off and secured against restarting – LOTO
1. To lift the motor,
proceed as follows: Figure: Lift motor Screw a load ring into 1 Load ring the motor shaft at top. Install the lifting 2 Appropriate lifting devices device above the drive shaft vertically. 3 Appropriate lifting rope Remove the nuts ORGANISATION DETAILS Pay attention to cable 4 Disconnecting point connections, loose 5 Recesses for separation cable ties if necessary. Lift motor slowly and 6 Nuts carefully FL Vertical lifting force
2. Remove dirt and
possible corrosion
The shafts shall be
cleaned for the visual inspection and later assembly. Corroded areas on the surfaces of the shafts are acceptable as long as there are no material deformations as shown
3. To check the feather
key connection for mechanical damages, proceed as follows:
Check the motor
shaft, gearbox hollow shaft and the feather key connection for mechanical damages. ORGANISATION DETAILS
4. Burn on gearbox flange
Check the machined
surface of the gear flange for burrs, which protrude vertically.
Replace the complete
drive unit if there are burrs or other foreign parts on the flange
5. Lubricate feather key
connection\
To treat the parts with
lubrication, proceed as follows:
Clean surfaces with
rust solvent e.g. ORGANISATION DETAILS Caramba Eisrostlöser or others listed above Lubricate the drive shaft, gearbox hollow shaft and the feather key connection with high-performance lubricating paste
6. Re-assemble motor and gearbox and connect drive and Connect motor and gearbox gearbox, proceed as follows 1. Load ring
2. Appropriate lifting device
3. Appropriate lifting rope
Place the drive shaft vertically exactly above the gearbox hollow shaft. Pay attention to a correct alignment of the feather key on the motor drive shaft to the feather key slot on the gearbox hollow shaft and the motor drive shaft to the gearbox hollow shaft. Let the drive slowly down till it is fitted ORGANISATION DETAILS flush in the gearbox. Apply the fixing screw for drive and gearbox with washers and nuts. Tighten with tightening torque as shown in Table 1: Tightening torque. Remove the load ring from the motor shaft. Connect the cable connections if necessary. Carry out a test run. Only re-start the unit when safety is ensured. Close the unit and remove safety precautions.
Operate the Escalator in Operate the elevator in normal mode.
