A

SUMMER TRANING REPORT

ON

REEVA CORPORATION

SUBMITTED TO

SDJ INTERNATIONAL COLLAGE

VESU, SURAT

MAY-JUNE 2022

IN PARTIAL FULFILLMENT OF

THE REQUIRMENT OF THE AWARD FOR THE DEGREE OF

BACHELOR OF BUSINESS ADMINISTRATION

IN

VEER NARMAD SOUTH GUJRAT UNIVARSITY

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UNDER THE GUIDANCE OF

Company guide

Mr. Mahendrabhai Padsala

Main manager

Submitted To

Mr.Chintan Shah

Created by

Balar Om Jitendrabhai (24-A)

Asodariya Riddhik Jayeshbhai (19-A)

Sojitra Nency Vasudevbhai (316-E)

Vasoya Denisha Vipulbhai (355-E)

Zinzala Gautam Vallabhbhai (370-E)

Tarsariya Sahil Bharatbhai (338-E)

Anghan Anish Vijaybhai (16-A)

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 CHAPTER : 1

GENERAL INFORMATION

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History and vision

 We have started this initiative in 8th January, 2017 with the capital of 12 Lakhs
 We started with only selling batteries but gradually we are expanding our company we
have started manufacturing battery at January 2019 and we have got great success and at
November 2021. We have started hybrid vehicle manufacturing as if now we are
manufacturing battery and sold it and as order we also manufacture hybrid vehicle.
 Our aim was to reach 50 lakh's net worth till 2018 but we could achieve on 40 lakh's et
worth.
 After starting battery manufacture our growth was almost double and in march, 2022 our
net worth was 2 crore and after starting manufacturing of hybrid vehicles we are growing
rapidly and we have aim to start manufacturing electric vehicle till 2025

REEVA CORPORATION'S OFFICIAL VISITING CARD

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Name of the firm Reeva corporation

Location Office :- 302/303 Shlok business centre near

Unique hospital, Udhana darvaja, Surat, Gujrat.
Manufacturing :- Near simada, Canal road line,
Surat, Gujrat.

Industry Manufacture of battery and hybrid vehicle.

Size 40-45 employee

Headquarters 302/303 Shlok business centre near Unique

hospital, Udhana darvaja, Surat, Gujrat, 394210

Founder & chairman Deep sonani

Nirav Sutariya

Year of establishment Since 2017

Ownership type Private

GST no. 24HJBPS140ILIZA

Nature of Business Exporter and manufacxturer

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↓

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ORGANISATIONAL STRUCTURE

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Management Directors

 Nirav Sutariya (Chairman)

 Deep Sonani (Chairman)
 Dipak Shah (Main manager)
 Rupa Mehta (Production manager)
 Ajay Gondaliya (Manager in Hybride vehicle department)
 Paresh Kanani (HR department)
 Dipak Parmar (Marketing manager)
 Ashika Makwana (Salse manager)
 Elisha Kalsariya (Parchase manager)

Founders

 Nirav Sutariya and Deep Sonani both have started Reeva Corporation at 8th january,
2017.
 From 2017 untill present they both are chairman of this company.
 Nirav Sutariya own 60% of stake with the capital of 7.2 lakh and Deep Sonani own 40%
od stake with the capital of 4.8 lakh at starting.
 In current situation, Reeva corporation's net worth is around 5 crore. Nirav Sutariya's
stake is around 3 crore and Deep Sonani's stake is around 2 crore.

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Nirav Sutariya

 He is first chairman of Reeva Corporation .

 He had completed his bachelor degree in electric engineering in the year of 2011 and
completed his post graduation in electric engineering in the year of 2015 .
 After completed his post graduation , he joined " Amaron battries Ltd." as employee and
he left that company within a year and then he started the Reeva Corporation with the
help of Deep Sonani .

Deep Sonani

 He is second chairman of Reeva Corporation .

 He completed his graduation in mechanical engineering in year of 2016.
 The whole idea of built Reeva Corporation was of Nirav Sutariya and he offered to Deep
Sonani for join this company and he joined at the age of 22 in 2017.
 However, Deep Sonani is the nominal chairman of Reeva Corporation.
 He is a adviser of main manager of company because he is more familiar than Nirav
Sutariya.

Contribution of both chairman in Reeva Corporation

 Reeva Corporation is very complex by itself . there are to kind of factors by which
Reeva Corporation can be affected.
 External market as well as competition
 Internal co-ordination for manage
 -Both chairman are responsible for these factors .First factor is accountable for Nirav
Sutariya and second factor is accountable for Deep Sonani.
 All matters related to external market is being handle by Nirav Sutariya and all
matters related to internal market as well as co-ordination among all employee is be

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 handled by Deep Sonani.Hence, entire company's performance is marvelous and it
increasing gradually.

Connection with consumer

 Consumer are connected with us by agencies. Each agencies has redressal mechanism
through which we can solve consumers problem. Our all consumers satisfied for our
products and services.
 We are fcusing and solving each and every problems which come from consumers even if
it would small problem. We try to solve it.
 Hence, our relation are good with cons

Our Team

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Our team constitutes diligent professional, who hold immense experience and knowledge of their
respective area of operation. They hold the required skills that help them design and develop the
products in accordance with the requirement of our clients. Utilizing their domain expertise, we
are able to offer a flawless rang to our client at par with the international quality standards.

Our team consist of the following :

1. Engineers and Technicians

2. Quality controller

3. Packing experts

4. Sales and Marketing executive

5. Research and Development department

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 CHAPTER :- 2

PRODUCTION DEPARTMENT

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 INTRODUCTION :-

A Production department is a group of functions within a business that is responsible

For manufacturer of goods, production includes machines, machine setup specialists, maintenance
personnel and machine operators.

Production refers to all of the activities involve in the production of goods and services, from
borrowing to setting up or expanding production facilities, to hiring workers, purchasing raw
material, running quality, cost accounting and so on rather than referring merely to the physical
transformation of inputs into outputs of goods and services.

 INFORMATION :-

Let us know what is a lithium :-

Lithium is a silver-white colored soft metal that belongs to the alkali metal group. Lithium is the
lightest element known and has strong electrochemical potential.

It is highly reactive element making it flammable and potentially explosive when exposed to air
and water and is usually stored in mineral oil to preserve it from corrosion and tarnish.

 RAW MATERIAL :-

1. PURE NICKLE STRIPS

2. LITHIUM CELLS

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 3. BMS (Battery Management System) Chip
4. BATTERY SPACEAR HOLDER

1. PURE NICKLE STRIPS :- 2. LITHIUM CELLS :-

3. BMS :- 4.
BATTERY SPACEAR HOLDER:-

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Reeva corporation pure nickle strips imported from delhi. And other raw material like lithium cells and
battery management system chip imported from china. And battery spacear holder buying from surat of
wholesalers.

 Machine used :-

1. LITHIUM CELLS CHARGING MACHINE:-

Charging of lithium cells can be split into two main stages :-

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Constant current charge :- In the first stage of charging a cell, the charge current is controlled.
Typically this will be between 0.5 and 1.0 C. (NB: for a 2 000 mAh battery the charge rate would be 2
000 mA for a charge rate of C).

For consumer based LCO cells and batteries, a charge rate of a maximum of 0.8C is recommended.

During this stage the voltage across the lithium ion cell increases for the constant current charge . The
charge time may be around an hour for this stage.

Saturation charge :- After a time the voltage peaks at around 4.2 Volts for and cell. At this point
the cell or battery must enter a second stage of charging known as the saturation charge. A constant
voltage of 4.2 volts is maintained and the current will steadily fall.

The end of the charge cycle is reached when the current falls to around 10% of the rated current. The
charge time may be around two hours for this stage dependent upon the type of cell and the manufacturer,
etc.

The charge efficiency, i.e. the amount of charge retained by the battery or cell against the amount of
charge entering the cell is high. Charge efficiencies of around 95 to 99% can be achieved. This reflects
into relatively low levels of cell temperature rise.

Many cells are now designed for fast charging, although within the ratings for the cell, this process can
reduce the life of the battery, and a balance between convenience and lifetime needs to be made.

All lithium cells work in broadly the same way. when the cells is charging up, the lithium-cobalt oxide,
positive electrode gives up some of its lithium ions, which move through the electrolyte to the negative,
graphite electrode and remain there. The cells takes in and stores energy during this process.

2. CAPACITY GRADING MACHINE:-

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Capacity grading machine, is not only the very first machine to charge new-made lithium-ion cells, but
also the first machine to grade and sort cells before making a lithium-ion battery pack.

By running cycles of CV-CC charging, rest, CC discharging, rest, then again CV-CC charging, this
capacity grading machine can measure multiple parameters of each cell, like capacity, open-circuit
voltage, cut-off electricity consumption…etc.  After sorting all cells with certain criteria, we can use
those cells with closest electrical performances to assemble battery packs. Only then we can maximize
capacity and lifespan of the battery pack.

This machine adopts modular design and has a total capacity of 512 points. In other words, it supports
grading maximum 512 cells by one time of running. In addition, with adjustable cell holders, it can
support various sizes of cylindrical lithium-ion cells, including 18650, 26650, 21700, 32650…etc.

Moreover, it can work offline independently with embedded microcomputer units (MCUs) on each
machine, or be controlled by separate computer after connecting them via serial port. And one computer
can control max. 10 units of machines, so it is perfect for mass production demand.

Machine features:-

 Embedded multiple protection function to ensure safety during charging/discharging circles,

including over-voltage protection, power leakage protection, over-temperature protection.
 Automatically record multiple electrical parameters in every charging or discharging step,
including open-circuit voltage, average voltage, cut-off voltage, cut-off capacity, cut-off
electricity consumption, cut-off current..etc.
 Measurement data, charging/discharging curve and statistics can be saved, displayed or printed.

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3. STRIP CUTTER MACHINE:-

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The machine is used for cutting battery nickel strip, shrink tube/sleeve and small wire for battery
assembly. Also it can cut solar ribbon, soft tubes, hook & loop Velcro /elastic, ribbon cable, plastic film
etc..

Features:-

-High speed: It can cut 100~120 cuts per minute. (50mm long) 
-Accuracy: Cut-length is accurate controlled by stepping motors 
-Cutting type: Cutting is neat due to using a cold cutter which is durable. 
-Automatic operation: It works automatically only by setting length and quantity 
-Automatic stopper: It stops automatically if materials run out during operation 
-Memory: Set-length, set-quantity & set-speed are not erased even if power off & on 
-Application: Nylon fiber ribbon, rope, horse reed belt, leather, nylon zipper, belt bags etc. 
-Multi-functional usage: Cut shrink tubes, pvc tubes, fiber glass tubes, Velcro, elastic, zipper, tape, flat
cable, copper wire. Paper, plastic sheet, etc..

4. lithium cell stripping machine:-

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Lithium cells stripping machine is also known as welding machine. It is usually welded with pure nickel
sheets or nickel plated steel, with a thickness of 0.1-0.3 mm.

Lithium stripping is a crucial process coupled with lithium deposition. Stripping in lithium metal batteries
is the anodic dissolution of lithium. The electrochemical oxidation of its surface atoms results in the
liberation of cations into the electrolyte.

1. Suitable for spot welding of nickel sheets of power battery packs.

2. The fixture design is user-friendly, which facilitates the placement of nickel sheets.
3. Fully automatic design, after the fixture is placed in place, the machine automatically starts spot
welding.
4. Multiple sets of spot welding programs can be preset and recalled at any time.
5. The spot welding program route can be arbitrarily designed without specific requirements.
6. The product quality is stable and the appearance is uniform.

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  Purchase of raw materials :-

Reeva corporation purchase of raw material from different-different places like:_

Lithium cells
CHINA
BMS

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Nickel stripe
DELHI

Temperature tape
Casual raw material
like, screw, wires,
silicon gum, metal SURAT
case of battery,
packaging box etc,.

RAW MATERIAL BUY FROM VARIOUS PLACES

CHINA
SURAT
DELHI

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material import from China is 65%, and other raw material import from Delhi 10%, and other raw
materials are buying from Surat to wholesalers.

Process of battery manufacturing:-

 Reeva corporation manufacturing lithium battery, for making lithium battery they need to use
lithium cells.
 cells is the most important material for making battery, and they import the lithium cells from
China.
 Then all the cells are put in the lithium cell charging machine. This machine is fully automatic
machine
 This machine charge about 512 cells in a one time, and charging 70% to 80% in a one time.
 After the charging, then check the value of cells of a lithium cell with battery voltage resistance
tester.

 The best value of the cells is the 3.33v.

 After the checking value, battery making process is start, they put the cells in the battery spacer
holder.
 Battery spacer holder is using for keeps battery together and using for quality Improvement.
 Then nickel strip cutting machine cut the strip battery shape wise,

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 After the strip cutting strip are put on the cells and stripping with the lithium cell stripping
machine.
 Stripping machine also known as welding machine.
 After the welding next step is BMS (Battery Management System) fitting or assembling works
start.

 For safety purpose they cover the battery with white tape (temperature tape).
 After the BMS assembling they check and charge the battery.

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 After the checking and charging the battery they put the soft battery in metal case.
 This metal case is very strong.
 Battery is ready to use.

ADDITIONAL INFORMATION:-

 In a Reeva corporation there are 40 workers.

 Reeva corporation manufacturing 100/150 batteries per day.
 This battery life minimum 10 years and maximum 15 years.
 This battery is chargeable battery around 1200 times we will charge the battery, then the battery
expire.

QUALITY CONTROL TECHNIQUE:-

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In a Reeva corporation quality is not only mindset it also formalized system. Through strict
documentation and procedures, engineers and operators maintain control of quality throughout every step
of production.

Reeva corporation has 3 separate processes:-

(1) Incoming Quality Control :-

Reeva followed this IQC process to conduct inspection and handle quality problem before the assembly
process start.

 Perform approved vendor list check.

 Evaluate supplier quality records.
 Checking of incoming materials.
 Monitor quality control chart of inspected properties and alert engineering staff of significant
deviations.
 Continuously enhance the IQC process.

(2) In-process quality control :-

In a Reeva corporation IPQC process governs the quality system during the assembly process, to detect
and handle problems that may arise as a result of assembly.

 Perform inspection on assembled and in-progress materials.

 Conduct in-line automated and manual inspection.
 Apply inspection after the process setup.
 Utilize statistical control technique and watch for significant deviations.
 Perform in-process audits to ensure process are up to standard, and to identify factors needing
improvements.

(3) Outgoing Quality Control :-

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In a Reeva corporation OQC is lasty process of quality control method, before product ship to customers,
hence is very important to ensure product shipment is defect-free.

 Perform visual functional inspection.

 Repeat approved vendor list check.
 Conduct reliability testing.

MASTER PRODUCTION SCHEDULE (MPS):-

MPS means the schedule which includes the question like, what is need to produce, how much is need to
produce, when is need to produce. In short, everything related to production in business, is MPS.

MPS of Reeva corporation as follow:

1. Our company maps the demand plan.

2. Then check the raw materials that are required in supply chain.
3. Now company is following a capacity planning technique, which is capable of meeting demand.
4. Next, All the overview is given to purchase department that what is needed according to demand.
5. First, battery cells imported in bulk from China.
6. Then, battery making process start according to order.
7. When product is complete, according to sales order, company delivers it on time, without any
problems or defects.

INVENTORY CONTROL METHOD:-

Inventories are stock of raw materials, work in progress, finished goods and supplies held by a business
to provide facility to operations in production process.

 Inventory control method helps our company to protect against stock outs, delayed delivery,
shortage risk, quality problem and so on.
 It helps the firms to use buffers from supplies and finished goods inventory to buffer sale
operation from manufacturing descriptions.

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Reeva corporation follow 3 types of inventories:

1. Cycle stock – Inventories which are needed to meet demand during a period are kept as stock
so that it completes the demand.
2. safety stock – stock which are excess to cycle stock to overcome the uncertainty of demand.
3.Dead stock – inventories which battery is not running properly, keep them dead stock and
recycle the battery.

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