Arburg 221 Manual

Short Operating Manual
Short operating manual

ALLROUNDER 221 K
with SELOGICA control
Software-Version 3.0xx
\\ARB00112\UK00K_A 01 20000702
( GH1432Z )
ARBURG GmbH + Co
Postfach 11 09
72286 Lossburg
Tel.: +49 (0) 74 46 33-0
Fax: +49 (0) 74 46 33 33 65
T-Online * 44600 #
http://www.arburg.com
e-mail: contact@arburg.com
Preface
The purpose of this document
is to provide you with an overview of the
SELOGICA controller. The controller is briefly
introduced and the operating elements and the
data input is described. This short operating
manual does not however replace the main
operating manual. Also observe the short operating
manual for control of the machine.
Symbols used
Three symbols occur frequently in the short
operating manual.
Symbol Explanation
u
identifies a list of items
l
requires an action from the operator
identifies the reaction of the machine /

controller to an action
Important
Observe the prescribed guidelines in chapter 1 of
the main operating manual when installing and
connecting the machine. Read the safety
instructions before putting the machine into
operation. Do not change the machine and its
safety features.
Functions may be described in this short
operating manual which are not available on your
machine (options).
Copyright 1998 ARBURG GmbH + Co.
SAFETY INSTRUCTIONS
l Inspect the safety devices:

u after each mould change
u after conversion to a new working position
u at the start of each shift (with interrupted operation)
u once a week (with continuous operation)
l Also inspect to ensure the following:
u stipulated condition
u intended location
u secure fastening
u prescribed function
l The machine should be switched off immediately if
malfunctions occur! Allow only suitably qualified
personnel to repair the malfunction!
l Do not change or remove any of the safety features! Do
not prevent the action of a safety device by changes to
the machine!
l Never climb on top of an operating machine!
l Maintenance work is only to be undertaken when the
machine is switched off!
l Work on a heated cylinder is only to be undertaken
when suitable protective gloves and a protective face
mask are worn!
l Ensure correct cylinder and nozzle temperatures!
Combustion and explosion could result from incorrect
settings.
l When changing the material never mix two materials of
which the processing temperatures do not overlap!
Contents
1. Switching on the machine .......................................... 1
2. Manual control panel .................................................. 2
Operating modes .......................................................... 3
Manual control panels .................................................. 9
Manual control panel for additional functions ........... 11
3. Data input ................................................................... 12
Parameter designations .............................................. 12
Inputting data .............................................................. 13
4. Parameter panels ......................................................
Selection of fixed dimensions of mould and cylinder
Production controls ....................................................
Mould closing .............................................................
Clamping programme .................................................
Mould opening ............................................................
Ejector advancement ..................................................
Ejector retraction ........................................................
Nozzle .........................................................................
Nozzle contact force ...................................................
Selection of injected part formation .........................
Injection .......................................................................
Holding pressure programme .....................................
Dosage / Cooling - Decompression ...........................
Temperature regulation injection side ........................
Programme administration .........................................
14
16
18
20
24
26
30
34
38
42
44
46
48
50
53
56
5. Mould installation ...................................................... 66

Determining/adjusting the clamping force ................. 71
Mould protection ........................................................ 72
6. Zeroing the stroke measurement systems ............77
7. Diagrammes .............................................................. 80
1. Switching on the machine

l Turn main switch to I.
The controller starts independently.
l Wait until the control panel is displayed in the monitor.

The controller displays the message: Please press
start key after unlocking emergency-off.
l Press start key (1) underneath the key-pad.
The operating panel now appears in the monitor.
The controller is ready.
l Read in data set from diskette, if necessary.
l Switch on motor and heating.
( GM1343Z GB1306ZA )
2. Manual control panel
1
2
3
4
5
Alarm reset
Start machine function
Select manual/automatic operation
Manual control panel
Emergency-off switch
( GB1307ZA )
Operating modes
You can operate the machine in various operating modes.
The selected operating mode is displayed as a symbol at
the top left of the monitor.
Selection of operating modes
With the key production control you determine which
operating mode is effective at f041 or f042 in automatic or
manual control.
l With this key you call up the production
control.
Operating mode
l With this function key you call up the

parameter panel Operating mode
selection.
Automatic operating mode:

f041 = dry cyc.
Operating Modes
Manual operating mode:
f042 = set up
f046 = operating mode change to

manual with stop at cycle end
f9163= automatic switch over

after standby
f9747= motor off with standby
t961 =
min Stand still to
Switch over after stand by
f9430= simultaneous movement
in manual mode
BK0054UK.TXT
Operating modet
On/off
autom. switch
Return /
continue
depending on the machine equipment

3
Manual/auto key
on the
operating shell
Selection of
function panel
Automatic
Symbol key
Selection of
operating mode
Automatic
u Automatic
u Dry cycle
Manual
Production control
Manual oper. mode

u Manual
u Set-up
u Conversion
Manual
Here you make the machine movements

using the keys on the operating panel.
The speeds, pressures and strokes that
you inputted for the respective processes
are effective.
Set-up
Here you make the machine movements

using the keys on the operating panel.
The machine moves with the fixed, predefined pressures and speeds.
SAFETY INSTRUCTIONS
In the Set-up operating mode monitoring and stroke
limits can be partially switched off, depending on the
programming in the parameter panel monitoring off in
set-up mode.
Incorrect operation can lead to damage of the mould!
Automatic
A new cycle begins automatically at the

end of the cycle or after the part
weighing scales have signalled that the
part has been weighed.
Dry cycle
The new cycle begins at the end of the

cycle. Various processes can be
excluded. This cycle is determined in the
production sequence.
Operating panel
In the first operating panel there are nine keys with
symbols. These keys are used to switch various functions
on and off. An LED is integrated in the keys.
When a key is activated, thus switching on a function, the
LED lights up as a control. When the key is pressed again,
thus switching off the function, the LED is off.
The keys have the following functions:
Motor on/off
Function: switches the pump motor on and off.
LED on
LED off
motor is switched on.

motor is switched off.
Heating on/off
Function: switches the heating on and off.
LED on
LED off
heating is switched on,

heating is switched off.
Alarm reset
Function: If the controller displays an alarm
message, machine movements are no longer
possible . The alarm message must first be erased
with the alarm reset key.
Manual/automatic
Function: With this key you switch over between
manual and automatic control. Various operating
modes are effective in both manual and automatic
control.
LED on
LED off
automatic mode active.

manual mode active.
Set-up
Function: Switch over to the Set-up mode. Here
the machine movements are moved with the keys
on the operating panel. The machine moves with
fixed, pre-defined values for pressures and speeds
(not in automatic mode).
LED on
LED off
set-up programme is active,

set-up programme is switched off.
SAFETY INSTRUCTIONS
In the Set-up operating mode monitoring and stroke
limits can be partially switched off, depending on the
programming in the parameter pane l Monitoring off in
set-up mode.
not standard
Switch-off
Function: with this key the machine can be set in a
switch-off state.
In automatic
mode
(production)
At the end of the cycle the switch-off

cycle is started and the motor is
switched off. If the automatic switch-on
is activated the machine starts
automatically after the programmed time
with the start-up cycle.
In manual
mode
Standby
The cylinder and mould heating is
reduced to the programmed temperature
(standby). The motor remains on.
Standby with automatic switch-on
Change also from manual to automatic.
The motor is switched off (without
switch-off cycle) and the heating reduced
to standby. If the automatic switch-on is
activated the controller starts
automatically after the programmed time
with the start-up cycle.
LED on
Switch-off state is activated.
Stop at cycle end

Function: switch-over between stop at cycle end
and continuous cycle.
LED on
LED off
The machine stops at cycle end.

A new cycle begins automatically at
end of cycle.
Start of the machine functions:

Function: With the start key you start a new cycle in
automatic mode. Every automatic programme is
started with this key.
l Press the start key and release it again.
The LED is illuminated as long as you keep the start
key suppressed. The LED flashes when the
controller requires you to press the start key.
Zero position key
Function: To determine the machine zero positions
for the stroke measurement. When pressed the LED
is illuminated (only in Set-up mode).
Dry cycle
Function: With this key you switch the machine to
the dry cycle mode. 1
Here the programmed production sequence is
started. However, the processes that have been
switched off in the sequence marking are not
carried out.
Only with respective machine equipment.
Manual control panels

In manual mode you operate the machine using the keys
of the manual control panels ( manual/automatic key not
actuated, LED is off). The respective function is carried out
as long as the key remains pressed. The movement stops
when you release the key or the end marking or the
mechanical end limit is reached.
The keys for conveyor belt and sorting unit can also be
used in automatic mode.
Mould opening
The mould opens with the speeds and pressures
input at Mould opening.
Mould closing
The mould closes with the speeds and pressures
input at Mould closing.
Injection unit advancement
The injection unit advances with the speeds and
pressures input at advance nozzle.
Injection unit retraction
The injection unit retracts with the speeds and
pressures input at Retract nozzle.
Ejector retraction
The ejector retracts with the speeds and pressures
input at Ejector movements.
Ejector advancement
The ejector advances with the speeds and
pressures input at ejector movements.
9
Screw advancement
The screw advances with the programmed values
for speed and pressure.
Screw retraction
The screw retracts with the programmed values for
speed and pressure.
Sorter unit 1
The flap position of the sorter unit is switched over.
Conveyor belt 1
The conveyor belt begins to move . The movement
stops when you release the key.
Dosage
The screw doses the programmed material volume.
Mould blow 1
The mould blow device demoulds the part as long
as the key is pressed.
Core insertion 1
A core is inserted in the mould with the
programmed values.
Core retraction 1
A hydraullically activated (or non-hydraulic) core is
retracted from the mould with the programmed
values.
10
not standard
Manual operating panels for additional functions.

Open safety gate 1
The power actuated safety gate is opened.
Close safety gate 1
The power actuated safety gate is closed.
Programmable outputs I-VIII 1

With the keys for the programmable outputs the
functions of the respective output can be activated
in manual mode at the programmed position in the
cycle.
not standard
11
3. Data input
Parameter designations
In the parameter panels the parameters have different
designations. They are comprised of a letter and a
number.
Letters designate the type of parameter
d = diameter, input in mm
e = sensitivity, input in pC/bar
f = function, input yes/no, or count
F = force, input in kN
p = pressure, input in bar
Q = flow, input in ccm/s, l/min
s = stroke position, input in mm
S = switch/input, (display only)
t = time, input in s, min
T = temperature, input in C, or F
v = speed, input in mm/s
V = Volume, input in ccm
Y = valve, (display only)
SK= scale
Numbers designate the order in the cycle

0 = order data, automatic on/off
1 = mould closing, safety gate
2 = nozzle (injection unit)
3 = injection, holding pressure, pressure measuring system
4 = dosage, decompression
5 = mould opening, conveyor belt, sorter unit
6 = ejector, handling device
7 = core pull
8 = temperature, mould temperature control devices
9 = operating data, alarm programme, diskette, cooling system.
14= production data protocol
22= programmable in/outputs
Example: Q401
Q= flow (pump volume)
4= fourth function in cycle = mould opening
1= first speed of mould opening
12
Inputting data
l Select the desired parameter panel with the panel keys
and the function keys.
When the authorization switch is switched on, a
position in the monitor is highlighted with a bright
rectangle. This is the cursor (position display).
l Move the cursor to the required position with the
cursor keys .
In the input field at the bottom left the selected
position is displayed, as well as the permissible
input values min./max. or Y/N.
l Input the required value here with the keys of the data
input key-pad.
l Press the Y key.
The value appears in the parameter panel after the
selected position.
l If you have made an error or want to delete the input
value, press the N key and input a new value.
l Yes/no functions designated with fxxx are activated by
pressing the Y key and deactivated by pressing the
N key.
l A blank input is permissible at Txxx whenN is
displayed in the lower display area. A blank (empty
space) is set with the input of N or Y.
If more than one input is possible for a parameter, you can
display the selection possibilities on the monitor with the
info key.
13
4. Parameter panels
The parameters and functions described on the following
pages are related to the cycle in the production sequence
shown below.
14
( GS1335D )
When you activate further functions on your machine,

additional parameter panels and parameters appear on the
monitor. The appearance of the different parameter panels
depends also on the functions which have been activated
and the cycle sequence programmed. Further information
on this is to be found in the operating instructions.
IMPORTANT
Always keep to the following order when creating a data
set:
1. Creation of the production sequence.
2. Production control, input of order-related data.
3. Input of the physical process parameters.
4. Activation of production controls as well as
measuring and monitoring functions.
15
Selection of fixed dimensions for mould and cylinder

l With this key you call up the parameter panel
Selection of fixed dimensions.
Mould and Cylinder Parameter Selection

d9104=
mm screw, programmed
d9105=
mm screw, available
f9100=
s9100=
s9103=
f9103=
m9163=
mould
mm mould height
mm ejector length
mould cavity count
g part weight
f9106=
s9101=
m9162=
cylinder
mm nozzle zero point
g shot weight
BK0020UK.TXT
Order data
16
Mould /
cylinder
Additional
functions
Order
info
Return /
continue
Mould/
cylinder

mould and cylinder-related data.
d9104 Screw programmed

Input here the screw diameter of the current
cylinder module.
f9106 Cylinder
Here you can input a designation for the cylinder.
s9100 Mould height
Input here the height of the current mould.
s9103 Ejector length
Input here the length of the hydraulic ejector.
s9101 Zero point nozzle
Input here the zero point of the nozzle.
dependent on the machine equipment

17
Production control
l With this key call up the parameter panels for
the production control.
Operating mode
l Call up the parameter panel

Operating mode selection with this
key.
Automatic operating mode:

f041 = dry cyc.
Operating Modes
f042 = set up
f046 = operating mode change to

manual with stop at cycle end
f9163= automatic switch over

after standby
f9747= motor off with standby
t961 =
min Stand still to
Switch over after stand by
f9430= simultaneous movement
in manual mode
BK0054UK.TXT
Operating
mode
18
Autom. on/off
switch
Return /
continue
Operating mode selection

f041
Automatic operating mode

Here you determine which operating mode is
effective in automatic control.
Operating mode in Automatic Control
u automatic
u dry cycle
f042

Here you determine which operating mode is
effective in manual control.
Operating mode in Manual Control
u Manual
u Set-up
u Conversion
f046
Change of operating mode to Manual with Stop

at cycle end
If the machine is operating in automatic mode and
you activate the key Stop at cycle end on the
user-shell, the machine stops at the end of the
cycle. If the function f046 is programmed with
Yes a change to manual mode is also made.

19
Mould closing
l Call up the parameter panel mould closing
with this key.
t101
f101
Step
Q101
p101
s101
Step
Q102
p102
s102
Step
Q103
p103
s103
=
=
1:
=
=
=
2:
=
=
=
3:
=
=
=
Mould Closing
s119 =
s delay
step count
l/min pump volume
bar pump pressure
mm end step
l/min pump volume
bar pump pressure
mm end step
l/min pump volume
bar pump pressure
mm end step
Step
Q104
p104
s104
mm platen protection on
4 protection until s105:

=
l/min pump volume
=
bar pump pressure
=
mm end step
High pressure start up

Q105 =
l/min pump volume
s105 =
mm coining position
Actual values
v101I=
F101I=
s101I=
mm/s speed
bar pressure
mm stroke
BK0002UK.TXT
Close
Clamping
programme
Monitoring
t101
Delay
The start of the mould closing movement can be
delayed by the time input here.
f101
Stage count
Here you determine the count of speed stages (1 to
4) for the mould closing movement. The last stage
is moved with mould protection force.
Q101 to Q104 l/min. pump volume

Speeds for the individual closing stages.
20
p101 to p104 Pump pressure

Pump pressure for the individual closing stages.
s101 to s103 End stage
Switch-over position for the individual closing
stages. Zero position is the closed mould.
s104 End stage
From this position the mould closes with the data
high pressure start-up.
High pressure start-up
Q105 Speed
After switching over to high pressure (s104) the
mould is moved with low speed (v105) until switchover to high pressure occurs at s105.
s105 High pressure on
At this mould position switch-over to clamping
force occurs.
Actual values
v101I Speed
Display of the current mould clamping speed.
F101I Pressure
Display of the current mould closing pressure.
s101I Mould stroke
Display of the current mould stroke.
21
Mould closing to intermediate stop

l Call up the parameter panel mould closing
with this key.
Return /
continue
l With this key you call up the

parameter panel Mould closing to
intermediate stop.
Precondition: In the production sequence the process

Close mould to intermediate stop must be programmed.
t111 =
f111 =
Step
Q111
p111
s111
Step
Q112
p112
s112
1:
=
=
=
2:
=
=
=
s112T=
Mould Closing to Intermediate Stop

s delay
step count
l/min pump volume

bar pump pressure
mm end step
l/min pump volume
bar pump pressure
mm inter stop position
mm inter. stop tolerance
Actual values
t111 =
s delay
v101I=
mm/s speed
F101I=
bar pressure
s101I=
mm stroke
BK0024UK.TXT
Return /
Continue
22
Mould closing to intermediate stop

t111
Delay
The start of the mould closing movement can be
delayed by this time.
f111
Stage count
2) for the mould closing movement to the
intermediate stop.
Q111to Q112 Pump volume

Speeds for the individual closing stages.
p111 to p112 Force
Closing pressure for the individual closing stages.
s111 End stage
Switch-over position for the closing stages. Zero
position is the closed mould.
s112 Intermediate stop position
At this position the mould can be stopped, for
example to load with inserts.
s112T Intermediate stop tolerance
Maximum permissible tolerance for the
intermediate stop position. If exceeded alarm
occurs.
23
Clamping programme
parameter panel Clamping
programme.
Clamping
programme
Holding Program
F132 =
K132 =
kN from mould closed

crank handle rotations
Mould closed monitoring:

s107 =
mm nominal value
s107T=
mm tolerance
Actual values
t133 =
s force 1 run time
F101I=
bar pressure
s101I=
mm stroke
BK0003UK.TXT
Closing
24
Clamping
programme
Monitoring
Return /
continue
Clamping programme
F132 after mould closed
This clamping force becomes effective as soon as
the mould is closed.
Mould closed monitoring
s107 Nominal value
At this position the mould should be closed.
s107T Tolerance
If the mould stroke exceeds the nominal position
s107 by more than this value the machine goes on
alarm.
25
Mould opening
l Call up the parameter panel mould opening
with this key.
Mould Opening
t501
f501
Step
Q501
p501
s501
Step
Q502
p502
s502
Step
Q503
p503
s503
=
=
1:
=
=
=
2:
=
=
=
3:
=
=
=
s delay
step count
l/min pump volume
bar pump pressure
mm end step
l/min pump volume
bar pump pressure
mm end step
l/min pump volume
bar pump pressure
mm end step
Step
Q504
p504
s504
4:
=
=
=
s504T=
l/min pump volume

bar pump pressure
mm open position
mm tolerance
Actual values
t501 =
s delay
v501I=
mm/s speed
F501I=
bar pressure
s101I=
mm stroke
BK0004UK.TXT
t501
Delay
The start of the mould opening movement can be
f501
Stage count
4) for the mould opening movement.
Q501 to Q504 Pump volume

Speeds for the individual opening stages.
Opening force for the individual opening stages.
26

Switch over position for the individual opening
stages. Zero position is the closed mould.
s504 Open position
Position of the opened mould.
s504T Tolerance
Tolerance of the position of the opened mould. If
the actual position of the mould deviates by more
than s504T from the nominal value s504 the
machine goes on alarm.
Actual values
v501I Speed
Display of the current mould opening speed.
F501I Pressure
Display of the current mould opening pressure.
s101I Mould stroke
Display of the current mould stroke.
27
Mould opening to intermediate stop

parameter panel Mould opening to
intermediate stop.
Open to
interm. stop

mould opening with intermediate stop must be
programmed.
Mould Opening Intermediate Stop
t511 =
f511 =
Step
Q511
p511
s511
Step
Q512
p512
s512
1:
=
=
=
2:
=
=
=
s512T=
s delay
step count
l/min pump volume

bar pump pressure
mm end step
l/min pump volume
bar pump pressure
mm inter. stop tolerance
Actual values
t511 =
s delay
v501I=
mm/s speed
F501I=
bar pressure
s101I=
mm stroke
BK0025UK.TXT
Open
28
Open to
interm. stop
Mould opening to intermediate stop

t511
Delay
The start of the mould opening movement can be
f511
Stage count
2) for the mould opening movement up to the
intermediate stop.
Q511 to Q512 Pump volume

Speeds for the individual opening stages.
Opening pressure for the individual opening stages.
s511 End stage
Switch over position for the opening stages. Zero
position is the closed mould.
The mould can be stopped at this position, e.g. to
remove a part.
occurs.
29
Ejector advancement
l Call up the parameter panel Ejector with this
key.
l Call up the parameter panel Ejector
advancement with this function key.
Advance
Ejector Advancement
Step 3:
v603 =
F603 =
s603 =
s603T=
t601
f601
Step
v601
F601
s601
Step
v602
F602
s602
=
=
1:
=
=
=
2:
=
=
=
mm/s
kN
mm
mm
speed
force
advanced position
tolerance
s delay
step count
mm/s speed
kN force
mm end step
mm/s speed
kN force
mm end step
Actual values
t601 =
s delay
v601I=
mm/s speed
F601I=
kN force
s601I=
mm stroke
BK0005UK.TXT
Advance
30
Retract
Ejector advancement
t601
Delay
The start of the ejector advance movement can be
f601
Stage count
Here you determine the count of stages (1 to 3) for
the ejector advance movement.
v601 to v603 Speed

Speeds for the individual advancement stages.
F601 to F603 Force
Advancement force for the individual stages.
s601 to s602 End stages
Switch over position for the advancement stages.
s603 Advanced position
Advanced position of the ejector.
s603T Tolerance
Maximum permissible tolerance for the advanced
position. If exceeded alarm occurs.
Actual values
v601I Advance speed
Display of the current ejector advancement speeds.
F601I Advance force
Display of the current ejector advancement force.
s601I Ejector stroke display of current ejector stroke.
31
Ejector advancement to intermediate stop

key.
advancement to intermediate stop
with this function key.
Return /
continue
Precondition: The process Ejector advancement to

intermediate stop must be programmed in the production
sequence.
Ejector Advancement to Intermediate Stop
Step 2:
v606 =
mm/s speed
F606 =
kN force
s606 =
s606T=
mm tolerance
:
t605
f605
Step
v605
F605
s605
=
=
1:
=
=
=
s delay
step count
mm/s speed
kN force
mm end step
Actual values
t605 =
s delay
v601I=
mm/s speed
F601I=
kN force
s601I=
mm stroke
BK0026UK.TXT
return /
continue
32
not standard
Ejector advancement to intermediate stop

t605
Delay
The start of the ejector advance movement can be
f605
Stage count
the ejector advance movement to the intermediate
stop.
v605 to v606 Speed

F605 to F606 Force
s605 End stage
Switch-over position for the advancement stages.
The ejector can be stopped at this position for
example to remove parts.
occurs.
not standard
33
Ejector retraction
key.
retraction with this function key.
retract
t611
f611
Step
v611
F611
s611
Step
v612
F612
s612
=
=
1:
=
=
=
2:
=
=
=
s delay
step count
mm/s speed
kN force
mm end step
mm/s speed
kN force
mm end step
Ejector Retraction
Step 3:
v613 =
F613 =
s613 =
s617T=
s618T=
mm/s
kN
mm
mm
mm
speed
force
retracted position
+ tolerance
- tolerance
Actual values
t611 =
s delay
v611I=
mm/s speed
F611I=
kN force
s601I=
mm stroke
BK0006UK.TXT
Advance
34
Retract
Return /
Continue
Ejector retraction
t611
Delay
The start of the ejector retraction movement can be
f611
Stage count
the ejector retraction movement.
v611 to v613 Speed

Speeds for the individual retraction stages.
F611 to F612 Force
Retraction force for the individual stages.
Switch over position for the retraction stages.
s613 Retracted position
Retracted position of the ejector. s613 is the enable
position for mould closing.
The mould closing movement can only be started
when s613 has been reached (input value in
practice: approx. 0,2 to 0,7 mm).
s617T +Tolerance
Maximum permissible plus tolerance for the ejector
zero point. If exceeded alarm occurs.
s618T -Tolerance
Maximum permissible minus tolerance for the
ejector zero point. If exceeded alarm occurs.
35
Ejector retraction to intermediate stop

Ejector retraction to intermediate stop must be
programmed.
Retract Ejector to Intermediate Stop
Step 2:
v616 =
mm/s speed
F616 =
kN force
s616 =
s616T=
mm tolerance
t615
f615
Step
v615
F615
s615
=
=
1:
=
=
=
s delay
step count
mm/s speed
kN force
mm end step
Actual values
t615 =
s delay
v611I=
mm/s speed
F611I=
kN force
s601I=
mm stroke
BK0027UK.TXT
Advance
interm. stop
36
Retract
interm. stop
not standard
Return /
continue
Ejector retraction to intermediate stop

t615
Delay
The start of the ejector retraction movement can be
f615
Stage count
the ejector retraction movement.
v615 to v616 Speed

F615 to F616 Force
Retraction force for the individual retraction stages.
s615 End stage
At this position the ejector can be stopped, for
example to remove parts.
not standard
37
Nozzle
Nozzle advancement
l Call up the parameter panel Nozzle
advancement/Nozzle contact force with this
key.
t201 =
f201 =
Nozzle Advance
s delay
step count
Step
v201
F201
s201
mm/s speed
kN force
mm end step
1:
=
=
=
Step 1:
v202 =
F202 =
s202T=
mm/s speed
kN force
mm nozzle advanced tol.
Advance
38
F221
F222
F223
F224
Retract
Nozzle
=
=
=
=
Contact Force
kN force f. inj procedure
kN force f. dos procedure
kN force f. cool time end
kN force from venting
Actual values:
t201 =
s delay
v201I=
mm/s speed
F201I=
kN force
s201I=
mm stroke
BS0029UK.TXT
Nozzle advancement
t201
Delay
The start of the nozzle movement can be delayed
by this time.
f201
Stage count
Here you determine the count of stages (1 to2) for
the nozzle advance movement.
v201 t0 v202 Speed

F201 to F202 Force
s201 End stage
Switch over position for the advancement stages.
Actual values
v201I Advancement speed
Display of the current nozzle advancement speed.
F201I Advancement force
Display of the current nozzle advancement force.
s201I Nozzle stroke
Display of the current nozzle stroke.
39
Nozzle retraction
l Call up the parameter panel Nozzle retraction
with this key.
Nozzle Retraction
t211 =
f211 =
s delay
step count
Step
v211
F211
s211
1:
=
=
=
mm/s speed
kN force
mm end step
Step
v212
F212
s212
1:
=
=
=
mm/s speed
kN force
mm retracted position
s212T=
mm tolerance
Actual values:
t211 =
s delay
v211I=
mm/s speed
F211I=
kN force
s201I=
mm stroke
BS0030UK.TXT
Advance
40
Retract
Nozzle retraction
t211
Delay
The start of the nozzle retraction movement can be
f211
Stage count
the nozzle retraction movement.
v211 to v212 Speed

F211 to F212 Force
Retraction force for the individual stages.
s211 End stage
s212 Retracted position
Retracted position of nozzle.
s212T Tolerance
Maximum permissible tolerance for the retracted
nozzle position. If exceeded alarm occurs.
Actual values
v211I Retraction speed
Display of the current nozzle retraction speed.
F211I Retraction force
Display of the current nozzle retraction force.
s201I Nozzle stroke
Display of the current nozzle stroke.
41
Nozzle contact force

l Call up the parameter panel Nozzle
advancement / Nozzle contact force with this
key.
t201 =
f201 =
Nozzle Advance
s delay
step count
Step
v201
F201
s201
mm/s speed
kN force
mm end step
1:
=
=
=
Step 1:
v202 =
F202 =
s202T=
F221
F222
F223
F224
mm/s speed
kN force
mm nozzle advanced tol.
Nozzle
=
=
=
=
Contact Force
kN force f. inj procedure
kN force f. dos procedure
kN force f. cool time end
kN force from venting
Actual values:
t201 =
s delay
v201I=
mm/s speed
F201I=
kN force
s201I=
mm stroke
BS0029UK.TXT
Advance
42
Retract
Nozzle contact force 1

F221 Force during injection
This nozzle contact force is effective from the start
of injection.
F222 Force during dosage
This nozzle contact force is effective from the start
of the dosage process.
F223 Force at end of cooling time
This nozzle contact force becomes effective as
soon as the mould opens.
s202T Tolerance of advanced nozzle position
Maximum permissible tolerance for the advanced
nozzle position. If exceeded, alarm occurs.
Actual values
F201I Contact force
Display of the current nozzle contact force.
s201I Nozzle stroke
Display of the current nozzle stroke

43
Moulded part formation selection

l Call up the parameter panel Moulded part
formation selection with this key.
Moulded Part Formation Selection
Injection process regulation:
f315 =
0 = injection pressure
End injection via:
1 = channel 1 pressure
f312 =
0 = stroke
f314 =
press. profile base points
regulated via pres.meas.sys
Parameter for inj process regulation:
6 = time
f320 = cavity
f317 = enable volume
0 = screw ante chamber
V317 =
ccm enable volume
1 = cavity
2 = editable parameters
f313 = pres. ramp with sw. over
Parameter set 0, screw ante chamber:
f330 = control cct 1 max. pres.
P324p=
KP P-gain
f331 = injection time regul. on
P324d=
KD D-gain
BS0033UK.TXT
Mould. part
form. select.
44
Injection
Quality
parameter
Qualit. par.
Monitoring
Return /
continue
Moulded part formation selection

f312
End injection via

Input here which condition determines the end of
the injection process.
f313
Pressure ramp with switch-over

When you input yes here, the pressure is
switched over from injection pressure to holding
pressure via a ramp function. In this way abrupt
pressure changes are avoided.

45
Injection
parameter panel Injection.
Injection
V403
t301
f301
Step
Q301
p301
V301
Step
Q302
p302
V302
Step
Q303
p303
V303
=
=
=
1:
=
=
=
1:
=
=
=
1:
=
=
=
Mould. part
form. select.
46
Injection
Step 1:
Q304 =
ccm/s injection flow
p304 =
bar injection press.
V304 =
ccm end step
Step 1:
Q305 =
ccm end step
p305 =
V305 =
ccm end step
Actual values:
V4065=
ccm switch over volumes
ccm end step
p4072=
bar switch over pressure
t301 =
s delay
Q301I=
p301I=
bar pressure
ccm end step
V301I=
ccm material volume
BS0031UK.TXT
ccm dosage volume

s delay
step count
Injection
Quality
parameter
Qualit. par.
monitoring
Return /
continue
Injection
t301
Delay
The start of the injection process can be delayed by
this time.
f301
Stage count
the injection process.
V403 Dosage volume

Here you determine the material volume that is to
be dosed in the dosing process.
Q301 to Q305 Injection flow
Injection flow for the individual injection stages.
p301 to p305 Injection pressure
Injection pressure for the individual injection stages.
V301 to V304 End stage
Switch over position for the injection stages.
V305 Pressure regulation on
Switch over to the holding position occurs at the
latest at this position .
Actual values
Q301I Injection flow
Display of the current injection flow.
p301I Pressure
Display of the current injection pressure
V301I Material volume
Display of the current material volume.

47
Holding pressure programme

Holding pressure
f311
Q311
p310
t311
p311
t312
p312
t313
p313
t314
p314
t315
p315
t316
p316
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Mould. part
form. select.
48

parameter panel Holding pressure
programme.
Holding Pressure Program

press. profile base points
ccm/s flow
t317 =
s time
bar limit pressure
p317 =
bar base point 7
s ramp time
t318 =
s time
bar base point 1
p318 =
bar base point 8
s time
t319 =
s time
bar base point 2
p319 =
bar base point 9
s time
t320 =
s time
bar base point 3
p320 =
bar base point 10
s time
t300 =
s sum of t311 to t320
bar base point 4
Actual values:
s time
t311 =
s ramp time
bar base point 5
Q301I=
s time
p301I=
bar pressure
bar base point 6
V301I=
ccm material volume
BS0032UK.TXT
Holding
pressure
Qualit. param.
monitoring
Return /
continue
Holding pressure programme

f311
Pressure profile base points

Here you determine the count of base points (2 to
10) for the holding pressure profile.
Q311 Flow
Maximum flow volume which is permitted to be
effective during the total holding pressure time.
p311 to p320 bar, base point 1 to 10
Input the maximum pressures for the various
holding pressure stages here.
t312 to t320 time
Here you determine the length of effectiveness of
the individual holding pressure stages.
t300
Sum of t311 to t320

Total holding pressure time.
Actual values
Q301I Injection speed
Here the current injection speed is displayed.
p301I Pressure
Here the currently effective holding pressure is
displayed.
Here the current material volume is displayed.

49
Dosage / Cooling - decompression

l Call up the parameter panel Dosage / Cooling Decompression with this key.
t401
f401
Step
v401
p401
V401
Step
v402
p402
V402
Step
v403
p403
V403
=
=
1:
=
=
=
1:
=
=
=
1:
=
=
=
Dosage
selection
50
Dosage
s delay
step count
Cooling / Decompression
t400 =
s cooling time
m/min circumfer. speed

bar back pressure
ccm end step
bar back pressure
ccm end step
bar back pressure
ccm dosage volume
Dosage
decompr.
Purge
Decompression before dosage:

Q411 =
ccm/s flow
V411 =
ccm volume
Decompression after dosage:
Q412 =
ccm/s flow
V412 =
ccm volume
Actual values:
t400 =
s cooling time
t401 =
s delay
v401I=
p401I=
bar back pressure
V301I=
ccm material volume
BS0035UK.TXT
Qualit. par.
monitoring
Cooling
t400
Remaining cooling time

Input the remaining cooling time for the moulded
part here.
Dosage
t401
Delay
The start of the dosage process can be delayed by
this time.
f401
Stage count
the dosage process.
v401 to v403 Circumferential speed

Screw circumferential speeds for the individual
stages of the dosage process.
p401 to p403 Back pressure
Input the back pressure for the individual dosing
stages here.
V401 to V403 Dosage volume
This volume is dosed in single stages. The total
dosage volume is reached at V403.
Decompression before dosage
Q411 Flow
Decompression flow for the decompression before
dosage.
V411 Volume
Input the decompression volume here.
51
Decompression after dosage

Q412 Flow
Decompression flow for decompression after
dosage.
V412 Volume
Input the decompression volume here.
Actual values
v401I Circumferential speed
Display of current screw circumferential speed.
p401I Back pressure
Here the currently effective back pressure is
displayed.
Display of the current material volume.
52
Temperature regulation, injection side

l Call up the parameter panel Temperatures
Cylinder 1 with this key.
( EA0245D
53)
Temperature regulation, injection side

T801 Temperature nominal value, feed zone
Nominal temperature for the material feed zone.
T801T Temperature tolerance, feed zone
Input of temperature monitoring for the feed zone. If
the actual termperature deviates by more than this
tolerance from the nominal temperature T801, the
machines displays a warning. In automatic mode
the machine sends an alarm message or registers
the error.
T802 to T80x Nominal temperature Zone 2 to x 1
Nominal temperature for the individual cylinder
zones. The nozzle is always the zone with the
highest number.
T802T to T80xT Zone 2 to x 1
Input of the temperature monitoring for the cylinder
zones. If the actual temperature deviates from the
nominal temperatures T802 to T80x by more than
this tolerance the machine issues a warning. In
automatic mode the machine gives an alarm and
registers the error.
T859 Nominal temperature, feed yolk cooling
Nominal temperature for the feed yolk cooling
T859T Tolerance of feed yolk cooling
Input of the temperature monitoring for the feed
yolk cooling. If the actual temperature deviates by
more than this tolerance from the nominal
temperature T859 the machine issues a warning. In
automatic mode the machine gives a warning and
registers the error.
1
54
depending on type of injection unit

option
T8002 Lower enable tolerance

Screw movements are not enabled until all cylinder
heating zones have reached their nominal
temperature within this tolerance.
T8003 Upper switch-off tolerance
If one or more heating zones exceed their nominal
temperature by more than this tolerance, the
respective heating group is switched off.
55
Programme administration
l Call up the parameter panel Diskette
programme administration with this key.
Diskette Program Administration
Program on diskette:
f902D=
program
mould
material
mm screw diameter
size
type
controller softw. vers,
special software vers.
Program on level 1:
f902E=
program
f9100=
mould
f903E=
material
mm screw diameter
size
type
BK0018UK.TXT
Dataset
diskette
56
Index
Level
admin.
System
diskette
Diskette programme administration

When this key is pressed the currently active level is
displayed on the right of the monitor and in the status line
as a symbol.
Programming level 2 is the preparation level for a follow on
order.
IMPORTANT
The machine always operates with the data from level 1.
f902E Programme
Input a designation for your programme in level 1
here.
f9100 Mould
Input a designation for your mould here.
f903E Material
Input a designation for the material used here.
Controller software version
Display of the controller software version.
57
Saving / loading data sets

l Call up the parameter panel Diskette
programme administration with this key.
f902D=
program
mould
material
mm screw diameter
size
type
Program on level 1:
f902E=
program
f9100=
mould
f903E=
material
mm screw diameter
size
type
BK0018UK.TXT
Data set
diskette
58
Index
Level
administration
System
diskette
Saving datasets
l Insert a formatted data diskette into the drive.
l Input a designation for the programme at f902.
l Press this function key to save the
dataset you have created.
If the programme name already exists on the
diskette the message Overwrite this programme?
will appear.
Write
l Stop the saving process with the Interrupt key or

overwrite the dataset on the diskette with the confirm
key.
The old dataset is erased on the diskette when
overwritten.
Loading datasets
l Input the name of the dataset that you want to load at
f902D.
Read
l Press this function key to load the the

dataset.
The current dataset is overwritten during loading.
59
Diskette directory
l Insert the diskette with the data set into the drive.
l Call up the directory of the inserted
diskette with this function key.
Index
No
Program
Date
Diskette Directory 1
Time
No Program
Date
Time
BS0043UK.TXT
Select
programme
60
Read
directory
Further in
directory
Erase
Return
l If no directory is displayed press the function key read

directory.
The directory of the data diskette is displayed. You
can page forwards with the key Further in
directory.
l Select the desired data set with the cursor keys and
confirm with the function key Select programme.
l The data set is now displayed at the top right of the
monitor in the current level. On the left of the monitor
the selected data set on the diskette is displayed.
l If you now want to load the selected data set press the
function key Read programme.
l Press the function key Confirm.
The data set is now read into the current
programming level. The old data set in the level is
overwritten during loading.
IMPORTANT
You are advised to make regular back-up copies of your
data diskettes !
61
Formatting diskettes
l Call up a sub-menu with this key to
format empty diskettes.
Format
diskette

f902D=
program
mould
material
mm screw diameter
size
type
Program on level 1:
f902E=
program
f9100=
mould
f903E=
material
mm screw diameter
size
type
BK0018UK.TXT
Data set
diskette
Index
Level
administration
System
diskette
You can store up to 50 data sets on a data diskette.

To store programmes use only diskettes of the type 3.5
inch 2HD.
Empty diskettes must be formatted (prepared) on the
machine beforehand.
62
l Make sure that the write protection on the diskette is

closed. Only then is formatting possible.
l Insert the diskette with the metal slider foremost into
the drive. The label must point to the switch cabinet.
The diskette must snap into position easily (under light
pressure).
l Press the function key format diskette.
The controls display the message Diskette is being
formatted.
The diskette is formatted. This process takes a
while.
IMPORTANT
Make sure that the diskette you want to format is
completely empty or that you want to erase the data
sets.
Any existing data on the diskette will be erased.
63
Programme administration of level

l Call up the parameter panel
programme administration level
with this key.
Level
adminstration

f902D=
program
mould
material
mm screw diameter
size
type
Program on level 1:
f902E=
program
f9100=
mould
f903E=
material
mm screw diameter
size
type
BK0019UK.TXT
Copy
2 to 1
Copy
2 to 1
64
Copy
1 to 2
Exchange
1 with 2
Chenge
level
Return
With this function key you copy the data

from the currently inactive level to the
acive level. The data from the inactive
level is read into the active level.
Copy
1 to 2
Exchange
1 with 2
Change
level
With this function key you copy the data

from the currently active programming
level into the inactive programming level.
The data from the active level are
written into the non-active level.
With this function key you exchange the
data from level 1 with level 2. The means
that the data of the production level are
now in the preparation level and the data
of the preparation level are now in the
production level.
With this function key you change the
current level.
Production level Preparation level
IMPORTANT
Writing and exchanging are only possible in level 1.
When copying (writing and reading) data into another
programming level the data in the level into which the
data is being copied is erased!
Save important data beforehand.
Level 1:
- Reading and exchanging is only possible

when the machine is in standstill.
- Writing is only possible when following
order = no.
Level 2:
- Reading is only possible when the following

order = no.
65
5. Mould installation
1
2
3
4
5
66
Screws for clamping platen

Clamping screws for adjustable platen
Lower installation height with hand crank
Raise installation height with hand crank
Socket wrench
Mould and ejector system must conform with the

installation dimensions for the ALLROUNDER 221K.
l Input suitable data for the set-up (e.g. low speeds for
mould opening and closing).
l Clean clamping platen surface.

l Retract injection unit fully.
l Retract ejector fully.
l Open the clamping unit fully, by inputting max. value
at s504.
l Remove screws (1) on the clamping platen (3).

l Remove clamping screws (2) on the adjustable platen.
67
l Measure height of mould

l Pre-adjust the adjustable platen with the crank to the
measured mould height +20 mm.
l Read installation height off the scale.
1
2
3
Crank
Read off installation height here
Scale on the safety gate
l Insert complete mould in the receiving bores of the

fixed clamping platen and fasten.
l Do not tighten screws yet.

l Close clamping unit carefully until the toggles are in
extended position.
l Move the movable clamping platen forwards until it has

contact with the mould.
l Fasten mould to the movable clamping platen. Do no

tighten screws yet.
68
( GR1287Z )
l With injection through the parting line the mould must

be aligned parallel to the upper edges of the columns.
l Check with a depth gauge acc. to illustration and align.
l Turn crank further until the sprung mould protection

platen has firm contact with the fixed clamping platen.
l Tighten fixing screws for both mould halves.
( GP1266Z )
69
Coupling the ejector
l Couple the ejector with coupling piece (2).
1
2
3
4
Ejector connecting rod.

Coupling piece
Cylinder screw as installation aid
Ejector rod from mould
Zero ejector as described on page 48.
70
( GU1266ZA )
Determining / adjusting the clamping force

The clamping force is adjusted by moving the adjustable
platen forwards by a further number of rotations of the
crank, depending on the projected surface of the moulded
part.
l Bring mould to operating temperature.

l Determine clamping force according to diagram on
page 82.
l Input the determined clamping force at F132 in

function panel Clamping programme and press the Y
key.
l The controller calculates the count of crank rotations

and displays the value at K132 in the same function
panel.
l Open clamping unit.

l Move adjustable platen forwards by the count of
rotations displayed at K132 (turn to left).
l Tighten upper screws on the clamping platens.

l Tighten screws at the front and back on support of the
adjustable platen.
71
Electro/mechanical mould protection

ALLROUNDER 221 K machines are standardly equipped
with an electro-mechanical mould protection. This mould
protection serves the purpose of preventing damage to the
mould if foreign particles or injected parts get between the
mould halves during closing. When the mould protection
reacts the controller interrupts the clamping process and
issues an alarm.
The sprung mould protection platen with end switch S104
is located on the fixed clamping platen. When the mould
closes, the programmable stroke marking S119 must first
be reached before the sprung mould protection platen is
pressed against the fixed clamping platen hereby
activating switch S104.
If there is a foreign particle between the mould halves the
mould protection plate is pressed against the fixed
clamping platen and activates switch S104 before the
stroke marking for the mould protection is reached. For an
illustration of this, please see the following diagrams.
72
programmed stroke marking is reached before switch

S104 is activated, cycle continues.
Foreign particle (7) causes switch S104 to be activated

before position marking s119 is reached alarm.
( GR1432ZA GS1432ZA )
73
The minimum spring resistance for the mould protection

platen is approx. 2 kN.
With stiffly moving cheek moulds the spring resistance of
approx. 2kN could be too low which means the mould
protecion might react without there being any foreign
particle between the mould halves. For such cases
stronger compression springs are available for the mould
protection platen.
s119 Mould protection off
As soon as the stroke position s119 is reached, the
mould protection is switched off. The switch S104
is no longer monitored.
f105
2nd start attempt after t105 .

Effect: When the mould protection has reacted
during mould closing, the controller does not issue
an alarm immediately. The machine opens the
mould and activates the ejector. It then tries to
close the mould again. Only when this 2nd attempt
is unsuccessful, does the controller issue an alarm.
f102 Immediate machine stop.

When yes is input the machine stops immediately after
the mould protection has reacted.
74
not standard
Hydraulic mould protection

Instead of the electro-mechanical mould protection with
sprung mould protection platen there is the option of a
hydraulic mould protection. With the hydraulic mould
protection the otherwise sprung mould protection platen is
firmly attached to the fixed clamping platen.
On closing, the mould must move the last centimeters
within a certain time with low force. This distance is called
the mould protection stroke. If foreign bodis or injected
parts left in the mould prevent the mould from closing
unhindered, the time programmed for the completion of
the mould protection stroke is exceeded. The controller
interrupts the closing process and issues an alarm.The
mould then re-opens and normally remains undamaged.
not standard
75
s104 The controller switches from closing force to

protection force (F104) as soon as the mould
reaches s104. s104 is the starting point of the
mould protection stroke. The measurement of
mould protection time t4052 starts from this point.
s105 Clamping force on
The controller switches from protection force to
clamping force as soon as s105 is reached. s105 is
the end point of the mould protection stroke. The
measurement of mould protection time t4052 ends
at this point.
F104 Protection force
F104 determines the force with which the mould
moves through the mould protection stroke (s104
to s105). F104 should be as low as possible. The
controller switches from closing force to protection
force F104 as soon as the mould has reached
position s103.
t105
Mould protection
Effect: The mould must complete the mould
protection stroke (s104 to s105) within t105. If t105
is exceeded the controller issues an alarm.
t4052 Measured time

The time that the mould actually takes to complete
the mould protection stroke is measured and
displayed at t4052.
76
6. Zeroing the stroke measuring systems

The stroke measuring systems of the machine always start
the measurement from fixed zero points which you cannot
alter (machine related zero points). You can however input
all data for the movement sequences in absolute values.
To make this possible each mould must have its own zero
points for the stroke measuring system. These are
determined in a simple way by zeroing the stroke
measuring system.
The following stroke measuring systems must be

zeroed:
u Ejector movements
Zero point = ejector retracted

u Nozzle movements
Zero point = nozzle at mould
IMPORTANT
Contrary to ALLROUNDER machines with fully hydraulic
clamping unit, the moulds of the ALLROUNDER 221 K
versions with toggle system are not zeroed.
The zero point is automatically the locking (or extended)
position of the toggle.
77
Zeroing the ejector

l Call up the function panel Ejector
advancement with this key.
l Press this key to open the mould.
l Press this key to retract the ejector.
l Keep this key suppressed and press the key
0 simultaneously. Suppress both keys for
approx. 2 seconds.
At the bottom right of the monitor the value
0.0mm now appears at s601l- actual
value. This value can increase to 0.2 mm as
soon as you release the key. This does not
matter, the ejector only bounces forwards a
little as soon as the retraction force is
released.
IMPORTANT
When the mould closes, the function Ejector
retraction is activated again independently of the zero
point.
78
Zeroing the nozzle

l Call up the function panel nozzle with this key.
l Press this key to close the mould.
l Press this key to advance the nozzle. When the
nozzle has contact with the mould keep the key
suppressed and press the 0 key
simultaneously. Keep both keys suppressed for
approx. 2 seconds.
At the bottom right of the monitor the value
0.0 mm appears at s201I-actual value.
This value can increase to 0.2 mm as soon
as you release the key. This does not matter,
the nozzle only bounces forwards a little as
soon as the contact pressure is released.
IMPORTANT
Before you begin to set up the programme for a
different mould you must zero the stroke measuring
systems of the ejector and the nozzle.
79
7. Diagrammes
Determining the closing force
Example
projected moulded part surface A
50 cm
selected specific clamping force
5 kN/cm
required clamping force = projected moulded

part surface x specific clamping force
250 kN
crank rotations according to the diagram for the

required clamping force, rounded up to the next
1/4 revolution =
1 1/2 + 1/8
is approx. 1 3/4
80
Standard value: 2.5 - 5 kN clamping force per cm injected part surface

( TB00240A )
Adjusting the clamping force
Crank rotations anticlockwise to move the

adjustable platen forwards.
( GO1287D )
81
Stroke volume / screw stroke

Injection unit 100
Screw
82
1 mm
1 ccm
0,1 mm
equivalent to equivalent to equivalent to
15 mm
0,18 ccm
5,7 mm
0,02 ccm
20 mm
0,31 ccm
3,2 mm
0,03 ccm
25 mm
0,49 ccm
2,0 mm
0,05 ccm
30 mm
0,71 ccm
1,4 mm
0,07 ccm
( TB00270A GM1266D )
Circumferential speed / rpm
( GN1266D )
83
Notes
84
Important ARBURG addresses
Head office
ARBURG GmbH + Co
Postfach 11 09
72286 Lossburg
Tel.: +49 (0) 74 46 33-0
Fax: +49 (0) 74 46 33 33 65
T-Online * 44600 #
http://www.arburg.com
e-mail: contact@arburg.com
Subsidiaries
Belgium:
ARBURG N.V.
Ambachtelijke Zone
De Vunt 9
3220 Holsbeek
Tel.: +32 (0) 16 44 12 90
Fax: +32 (0) 16 44 84 72
Czech Republic:
ARBURG spol. s r.o.
Chlumeck 15
198 00 Praha 9
Tel.: +420 (0) 2 81 91 80 21
Fax: +420 (0) 2 81 91 68 20
Denmark:
ARBURG A/S
Stamholmen 193 D
2650 Hvidovre
Tel.: +45 36 77 63 99
Fax: +45 36 77 19 99
France:
ARBURG S.A.S.
Z.I. Fosse la Barbire
1, rue Louis Saillant
93605 Aulnay-Sous-Bois
Tel.: +33 (0) 1 48 65 15 07
Fax: +33 (0) 1 48 65 13 54
( CA0048Z )
Great Britain:
ARBURG Ltd.
Tachbrook Park Drive
Warwick
CV34 6RH
Tel.: +44 (0) 19 26 45 70 00
Fax: +44 (0) 19 26 45 70 30
Hong Kong:
ARBURG (HK) Ltd.
Suite 1403
14th Floor
Cityplaza One
1111 Kings Road
Taikoo Shing
Hong Kong
Tel.: +852 28 86 30 07
Fax: +852 28 85 96 13
Indonesia:
ARBURG Indonesia (Rep. Office)
K H Hasyim Ashari
Roxy Mas Office Center
Blok E 11 No. 25
Jakarta 11450
Tel.: +62 (21) 63 27 630
Fax: +62 (21) 63 17 587
Important ARBURG addresses

Italy:
ARBURG S.r.l.
Via di Vittorio 31/B
20068 Peschiera Borromeo
Tel.: +39 (02) 553 79 91
Fax: +39 (02) 553 022 06
Malaysia:
ARBURG SDN BHD
NO. 35, Jalan PJS 11/24
Bandar Sunway Industrial Park
46150 Petaling Jaya
Selangor Darul Ehsan
Tel.: +60 (03) 736 62 13
Fax: +60 (03) 736 62 15
The Netherlands:
ARBURG B.V.
Haverstraat 35
Industrieterrein Spoorzicht
2153 GB Nieuw-Vennep
Tel.: +31 (0) 252 62 93 00
Fax: +31 (0) 252 67 58 39
Poland:
ARBURG POLSKA Sp. z o.o.
Opacz, ul. Polna 33
05-816 Michalowice
Tel.: +48 (0) 22 723 86 50
Fax: +48 (0) 22 723 82 97
Singapore:
ARBURG Pte. Ltd.
63 Hillview Avenue
# 01-04/05
Lam Soon Industrial Building
Singapore 669569
Tel.: +65 (7) 65 06 88
Fax: +65 (7) 65 07 88
Spain:
ARBURG S.A.
Avda. Can Bordoll, 101, Nave 2
Polgono Industrial Can Roqueta
08202 Sabadell (Barcelona)
Tel.: +34 (93) 727 38 05
Fax: +34 (93) 727 34 63
(continued)
Switzerland:
ARBURG AG
Postfach
Huehnerhubelstr. 60
3123 Belp
Tel.: +41 (0) 31 / 818 81 11
Fax: +41 (0) 31 / 818 81 10
Thailand:
ARBURG PTE LTD (Thailand)
19/3 SOI Sampobnarumitr,
Sukhumvit 62 Road, Bangjak
Prakhanong Bangkok 10250
Tel.: +66 (2) 331 98 60
Fax: +66 (2) 331 98 61
Turkey:
ARBURG Plastik
Enjeksiyon Makinalari
Sanayi Ve Ticaret Ltd. Sti.
Beylikdz Mevkii,
Leylak Cad. No: 15
34900 Bykcekmece / Istanbul
Tel.: +90 (0) 212 875 41 11
Fax: +90 (0) 212 875 41 13
USA:
ARBURG, Inc.
P.O.Box 311178
Newington, CT 06131-1178
Tel.: +1 (860) 667 65 00
Fax: +1 (860) 667 65 22
To file
u fold the sheet on
the dotted line,

u and punch it at the
marked locations

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Short Operating Manual

Short operating manual

identifies the reaction of the machine /

Copyright 1998 ARBURG GmbH + Co.

l Inspect the safety devices:

5. Mould installation ...................................................... 66

1. Switching on the machine

The controller starts independently.

l Wait until the control panel is displayed in the monitor.

2. Manual control panel

l With this function key you call up the

Automatic operating mode:

f046 = operating mode change to

f9163= automatic switch over

depending on the machine equipment

Manual oper. mode

Here you make the machine movements

Here you make the machine movements

A new cycle begins automatically at the

The new cycle begins at the end of the

motor is switched on.

heating is switched on,

automatic mode active.

set-up programme is active,

At the end of the cycle the switch-off

Switch-off state is activated.

Stop at cycle end

The machine stops at cycle end.

Start of the machine functions:

Only with respective machine equipment.

Manual control panels

Manual operating panels for additional functions.

Programmable outputs I-VIII 1

Numbers designate the order in the cycle

When you activate further functions on your machine,

Selection of fixed dimensions for mould and cylinder

Mould and Cylinder Parameter Selection

mm nozzle zero point

l With this function key you call up the

d9104 Screw programmed

dependent on the machine equipment

l Call up the parameter panel

Automatic operating mode:

f046 = operating mode change to

f9163= automatic switch over

depending on the machine equipment

Operating mode selection

Automatic operating mode

Manual operating mode:

Change of operating mode to Manual with Stop

depending on the machine equipment

4 protection until s105:

High pressure start up

Q101 to Q104 l/min. pump volume

p101 to p104 Pump pressure

Mould closing to intermediate stop

l With this key you call up the

Precondition: In the production sequence the process