37ZCN6010 en
37ZCN6010 en
37ZCN6010 en
INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you to
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get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it OWNER’S MANUAL
carefully before operating the engine. If a problem should arise, or
if you have any questions about your engine, consult an authorized
MANUEL DE L’UTILISATEUR
Honda servicing dealer. MANUAL DEL PROPIETARIO
All information in this publication is based on the latest product
information available at the time of printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and
GX630 • GX660 • GX690
without incurring any obligation. No part of this publication may be
FRANÇAIS
reproduced without written permission.
ESPAÑOL
United States, Puerto Rico, and U.S. Virgin Islands:
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty
policy is a separate document that should have been given to you
The engine exhaust from this product
by your dealer.
contains chemicals known to the State of
California to cause cancer, birth defects
SAFETY MESSAGES or other reproductive harm.
Your safety and the safety of others are very important. We have California Proposition 65
provided important safety messages in this manual and on the This product contains or emits
engine. Please read these messages carefully. chemicals known to the state of
California to cause cancer, birth defects
A safety message alerts you to potential hazards that could hurt or other reproductive harm
you or others. Each safety message is preceded by a safety alert
symbol and one of three words, DANGER, WARNING, or CONTENTS
CAUTION.
INTRODUCTION.................... 1 SPARK PLUG....................10
These signal words mean: SAFETY MESSAGES.............. 1 SPARK ARRESTER ............11
You WILL be KILLED or SERIOUSLY SAFETY INFORMATION ......... 2 HELPFUL TIPS &
HURT if you don’t follow instructions. SAFETY LABEL LOCATION..... 2 SUGGESTIONS....................11
COMPONENT & CONTROL STORING YOUR ENGINE....11
You CAN be KILLED or SERIOUSLY LOCATION ........................... 3 TRANSPORTING ...............12
HURT if you don’t follow instructions. FEATURES ........................... 3 TAKING CARE OF
BEFORE OPERATION UNEXPECTED PROBLEMS.....13
You CAN be HURT if you don’t follow CHECKS .............................. 4 FUSE REPLACEMENT ........13
instructions. OPERATION ......................... 4 TECHNICAL INFORMATION ...14
SAFE OPERATING Serial Number Location......14
Each message tells you what the hazard is, what can happen, and PRECAUTIONS................... 4 Battery Connections for
what you can do to avoid or reduce injury. STARTING THE ENGINE ...... 4 Electric Starter..................14
STOPPING THE ENGINE ...... 5 Remote Control Linkage ......15
DAMAGE PREVENTION MESSAGES SETTING ENGINE SPEED ..... 6 Carburetor Modifications for
SERVICING YOUR ENGINE ..... 6 High Altitude Operation .......15
You will also see other important messages that are preceded by THE IMPORTANCE OF Emission Control System
the word NOTICE. MAINTENANCE.................. 6 Information ......................16
MAINTENANCE SAFETY ..... 6 Air Index..........................17
This word means: SAFETY PRECAUTIONS ...... 7 Specifications...................17
Your engine or other property can be damaged if you MAINTENANCE Tuneup Specifications .......17
don’t follow instructions. SCHEDULE ........................ 7 Quick Reference
REFUELING........................ 7 Information ......................17
The purpose of these messages is to help prevent damage to your
ENGINE OIL ....................... 8 Wiring Diagrams ...............18
engine, other property, or the environment.
Recommended Oil............ 8 CONSUMER INFORMATION...20
Oil Level Check ............... 8 WARRANTY AND
©2014 Honda Motor Co., Ltd. –All Rights Reserved Oil Change...................... 8 DISTRIBUTOR/DEALER
GX630R · GX660R · GX690R
37ZCN601 OIL FILTER ........................ 9 LOCATOR INFORMATION ...20
AIR CLEANER .................... 9 CUSTOMER SERVICE
00X37-ZCN-6010
Inspection....................... 9 INFORMATION .................20
Cleaning ......................... 9
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not included
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COMPONENT & CONTROL LOCATION OIL LEVEL DIPSTICK HIGH-MOUNT MUFFLER (B type)
AIR CLEANER
FUEL FILTER
OIL FILLER CAP
PROTECTOR FAN
COVER TYPE
SPARK PLUG
HIGH-MOUNT MUFFLER
(A type)
HOUR METER
FEATURES
Oil Alert® System (applicable types)
SCREEN GRID ‘‘Oil Alert is a registered trademark in the United States’’
PTO TYPE
The Oil Alert system is designed to prevent engine damage caused
by an insufficient amount of oil in the crankcase. Before the oil
level in the crankcase can fall below a safe limit, the Oil Alert
indicator (red) comes on and the Oil Alert system will automatically
stop the engine (the engine switch will remain in the ON position).
If the engine stops and will not restart, check the engine oil level
(see page 8) before troubleshooting in other areas.
Hour Meter
After starting the engine, the elapsed
time of the engine in use will be count.
It will not count the elapsed time of
the engine operation by just turning OIL ALERT
INDICATOR
the engine switch ON.
(RED)
HOUR METER
Fuel-cut Solenoid
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For your safety, to ensure compliance with environmental Before operating the engine for the first time, please review the
regulations, and to maximize the service life of your equipment, it is SAFETY INFORMATION section on page 2 and the BEFORE
very important to take a few moments before you operate the OPERATION CHECKS on page 4.
engine to check its condition. Be sure to take care of any problem
you find, or have your servicing dealer correct it, before you For your safety, do not operate the engine in an enclosed area such
operate the engine. as a garage. Your engine’s exhaust contains poisonous carbon
monoxide gas that can collect rapidly in an enclosed area and
cause illness or death.
2. Remove any excessive dirt or debris, especially around the 1. If the fuel tank is equipped with a valve, be sure the fuel valve
muffler. is in the OPEN or ON position before attempting to start the
engine.
3. Look for signs of damage.
2. To start a cold engine, pull the choke knob out to the CLOSED
4. Check that all shields and covers are in place, and all nuts, position.
bolts, and screws are tightened.
2. Check the engine oil level (see page 8). Running the engine with
CHOKE KNOB
a low oil level can cause engine damage.
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3. Move the throttle lever away from the MIN. position, about 1/3 6. Warm up the engine for 2 or 3 minutes.
of the way toward the MAX. position.
7. If the choke knob was pulled to the CLOSED position to start
the engine, gradually push it to the OPEN position as the engine
warms up.
OPEN
MIN. CLOSED
MIN.
ENGINE SWITCH
3. If the fuel tank is equipped with a valve, turn the fuel valve to
the CLOSED or OFF position.
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To help you properly care for your engine, the following pages
include a maintenance schedule, routine inspection procedures, and
MIN. MIN. simple maintenance procedures using basic hand tools. Other service
tasks that are more difficult, or require special tools, are best
handled by professionals and are normally performed by a Honda
THROTTLE LEVER technician or other qualified mechanic.
MAINTENANCE SAFETY
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* Replace the paper filter element only. Never use stale or contaminated gasoline or an oil/gasoline mixture.
** Refer to the Shop Manual. Avoid getting dirt or water in the fuel tank.
(1) Service more frequently when used in dusty areas. With the engine stopped and on a level surface, remove the fuel
filler cap and check the fuel level. Refill the tank if the fuel level is
(2) These items should be serviced by your servicing dealer, low.
unless you have the proper tools and are mechanically Refer to the instructions provided with the equipment powered by
proficient. Refer to the Honda shop manual for service this engine for refuelling.
procedures.
Refuel in a well-ventilated area before starting the engine. If the
(3) For commercial use, log hours of operation to determine engine has been running, allow it to cool. Refuel carefully to avoid
proper maintenance intervals. spilling fuel. It may be necessary to lower the fuel level depending
on operating conditions. After refueling, tighten the fuel tank cap
(4) In Europe and other countries where the machinery directive securely.
2006/42/EC is enforced, this cleaning should be done by your
servicing dealer. Keep gasoline away from appliance pilot lights, barbecues, electric
appliances, power tools, etc.
Failure to follow this maintenance schedule could result in
non-warrantable failures. Spilled fuel is not only a fire hazard, it causes environmental
damage. Wipe up spills immediately.
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Oil is a major factor affecting performance and service life. Drain the used oil when the engine is warm. Warm oil drains
Use 4-stroke automotive detergent oil. quickly and completely.
Recommended Oil 1. Place a suitable container below the engine to catch the used oil,
and then remove the oil filler cap, drain bolt, and sealing washer.
Use 4-stroke motor oil that meets or exceeds the requirements for
API service category SJ or later (or equivalent). Always check the 2. Allow the used oil to drain completely, then reinstall the drain
API service label on the oil container to be sure it includes the bolt and new sealing washer, and tighten the drain bolt
letters SJ or later (or equivalent). securely.
AMBIENT TEMPERATURE
SAE 10W-30 or 5W-30 is recommended for general use. Use a full UPPER
synthetic 5W-30 for starting/operating temperatures between 5°F LIMIT
(–15°C) and –13°F (–25°C). Other viscosities shown in the chart LOWER
may be used when the average temperature in your area is within LIMIT
the indicated range.
1. Start the engine and let it idle for 1 or 2 minutes. Stop the
engine and wait for 2 or 3 minutes.
4. If the oil level is low, remove the oil filler cap, and fill with the Running the engine with a low oil level can cause engine
recommended oil to the upper limit mark on the oil level damage. This type of damage is not covered by the
dipstick. Distributor’s Limited Warranty.
5. Reinstall the oil level dipstick and oil filler cap. The Oil Alert system (applicable types) will automatically stop
OIL FILLER the engine before the oil level falls below the safe limit.
CAP However, to avoid the inconvenience of an unexpected
shutdown, fill to the upper limit, and check the oil level
OIL LEVEL DIPSTICK regularly.
4. Reinstall the oil filler cap and oil level dipstick securely.
UPPER LIMIT
LOWER LIMIT
Running the engine with a low oil level can cause engine damage.
This type of damage is not covered by the Distributor’s Limited
Warranty.
The Oil Alert system (applicable types) will automatically stop the
engine before the oil level falls below the safe limit. However, to
avoid the inconvenience of an unexpected shutdown, always check
the engine oil level before startup.
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Change A dirty air cleaner will restrict air flow to the carburetor, reducing
engine performance. If you operate the engine in very dusty areas,
1. Drain the engine oil, and retighten the drain bolt securely. clean the air filter more often than specified in the MAINTENANCE
SCHEDULE (see page 7).
2. Remove the oil filter, and drain the oil into a suitable container.
Dispose the used oil and filter in a manner compatible with the
environment. Operating the engine without an air filter, or with a damaged air
filter, will allow dirt to enter the engine, causing rapid engine wear.
This type of damage is not covered by the Distributor’s Limited
Use an oil filter socket, rather than a strap wrench, to avoid Warranty.
striking and damaging the oil pressure switch.
Inspection
Remove the air cleaner cover and inspect the filter elements.
Clean or replace dirty filter elements. Always replace damaged filter
elements.
SEAL
Cleaning
1. Pull the air cleaner cover latch to the unlocked position, and
remove the cover.
OIL FILTER
2. Remove the wing nut from the paper filter element.
FILTER MOUNTING BASE 3. Remove the paper filter element and foam filter element from
OIL FILTER SOCKET
the air cleaner case.
3. Clean the filter mounting base, and coat the seal of the new oil 4. Remove the foam filter element from the paper filter element.
filter with clean engine oil.
AIR CLEANER COVER LATCH
Use only a Honda Genuine oil filter or a filter of equivalent
quality specified for your model. Using the wrong filter, or a
non-Honda filter which is not of equivalent quality, may cause
AIR CLEANER
engine damage. COVER
FOAM FILTER
4. Screw on the new oil filter by hand until the seal contacts the ELEMENT
filter mounting base, and then use an oil filter socket tool to WING NUT
tighten the filter an additional 3/4 turn.
PAPER FILTER
ELEMENT
Oil filter tightening torque: 12 N·m (1.2 kgf·m, 9 lbf·ft) AIR CHAMBER
AIR CLEANER CASE
5. Refill the crankcase with the specified amount of the
recommended oil (see page 8). Reinstall the oil filler cap and oil
level dipstick.
7. Stop the engine, and check the oil level as described on page 8. 5. Inspect both filter elements, and replace them if they are
If necessary, add oil to bring the oil level to the upper limit mark damaged. Always replace the paper filter element at the
on the oil level dipstick. scheduled interval (see page 7).
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Paper filter element: Tap the filter element several times on a Recommended Spark Plug: ZFR5F (NGK)
hard surface to remove dirt, or blow compressed air [not
exceeding 207 kPa (2.1 kgf/cm2, 30 psi)] through the filter The recommended spark plug has the correct heat range for normal
element from the air cleaner case side. engine operating temperatures.
If the engine has been running, let it cool before servicing the spark
plugs.
1. Disconnect the spark plug caps, and remove any dirt from
Never try to brush off dirt; brushing will force dirt into the around the spark plug area.
fibers. Replace the paper filter element if it is excessively dirty.
2. Remove the spark plugs with a 5/8-inch spark plug wrench.
Foam filter element: Clean in warm soapy water, rinse, and
allow to dry thoroughly. Or clean in non-flammable solvent and
allow to dry. Dip the filter element in clean engine oil, and then
squeeze out all excess oil. The engine will smoke when started
if too much oil is left in the foam.
Dry
SPARK PLUG CAP
SPARK PLUG WRENCH
Soak Squeeze Oil Squeeze
3. Inspect the spark plugs.
7. Wipe dirt from the inside of the air cleaner body and cover, Replace them if damaged, SIDE ELECTRODE
using a moist rag. Be careful to prevent dirt from entering the badly fouled, if the sealing
air chamber that leads to the carburetor. washer is in poor condition, or
if the electrode is worn. 0.7–0.8 mm
8. Place the foam filter element over the paper filter element, and (0.028–0.031 in)
reinstall the assembled filter element. Be sure the packing is in 4. Measure the spark plug
place beneath the filter element. Tighten the wing nut securely. electrode gaps with a
wire-type feeler gauge. Correct
9. Lock the air cleaner cover latch securely. the gap, if necessary, by SEALING
carefully bending the side WASHER
electrode.
The gap should be:
0.7–0.8 mm (0.028–0.031 in)
When installing a new spark plug, tighten 1/2 turn after the
spark plug seats to compress the washer.
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The spark arrester must be serviced every 100 hours to keep it Cleaning
functioning as designed. If the engine has been running, allow it to cool for at least half an
hour before cleaning. Clean all exterior surfaces, touch up any
If the engine has been running, the muffler will be hot. Allow it to damaged paint, and coat other areas that may rust with a light film
cool before servicing the spark arrester. of oil.
Spark Arrester Cleaning & Inspection
1. Remove the spark arrester: Using a garden hose or pressure washing equipment can force
water into the air cleaner or muffler opening. Water in the air
HIGH-MOUNT MUFFLER TYPE: Remove the special screw from cleaner will soak the air filter, and water that passes through the
the muffler and remove the spark arrester. air filter or muffler can enter the cylinder, causing damage.
MUFFLER
Fuel
SPARK ARRESTER SCREEN 2. After adding a gasoline stabilizer, run the engine outdoors for
10 minutes to be sure that treated gasoline has replaced the
3. Install the spark arrester and muffler protector in the reverse untreated gasoline in the carburetor.
order of disassembly.
3. Stop the engine, and if the fuel tank is equipped with a fuel
valve, move the fuel valve to the CLOSED or OFF position.
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If the fuel was drained during storage preparation, fill the tank with
fresh gasoline. If you keep a container of gasoline for refueling, be
sure it contains only fresh gasoline. Gasoline oxidizes and
CARBURETOR deteriorates over time, causing hard starting.
DRAIN SCREW
CARBURETOR If the cylinders were coated with oil during storage preparation, the
engine may smoke briefly at startup. This is normal.
Engine Oil
TRANSPORTING
1. Change the engine oil (see page 8).
If the engine has been running, allow it to cool for at least 15
2. Remove the spark plugs (see page 10). minutes before loading the engine-powered equipment on the
transport vehicle. A hot engine and exhaust system can burn you
3. Pour 5–10 cm3 (5–10 cc, 1–2 teaspoons) of clean engine oil and can ignite some materials.
into each cylinder.
Keep the engine level when transporting to reduce the possibility of
4. Turn the engine for a few seconds by turning the engine switch fuel leakage. If the fuel tank is equipped with a fuel valve, move
to the START position to distribute the oil in the cylinders. the fuel valve lever to the CLOSED or OFF position.
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ENGINE WILL NOT START The electric starter relay circuit and battery charging circuit are
protected by a 30-ampere fuse. If the fuse burns out, the electric
Possible Cause Correction starter will not operate.
Battery discharged. Recharge battery.
Fuse burnt out. Replace fuse. 1. Disconnect the wire connector, and remove the wire harnesses
from the wire harness band.
Fuel valve CLOSED or OFF. Move lever to OPEN or ON
(If equipped) position.
WIRE HARNESSES
Choke OPEN. Move knob to CLOSED position
unless the engine is warm
(p. 4).
Engine switch OFF. Turn engine switch to ON WIRE HARNESS
position (p. 5). BAND
Engine oil level low (Oil Alert Fill with the recommended oil
stops engine). to the proper level (p. 8).
Out of fuel. Refuel (p. 7).
Stale fuel; engine stored Drain fuel tank and carburetor
without treating or draining (p. 12). Refuel with fresh
gasoline, or refueled with stale gasoline (p. 7).
gasoline.
Spark plugs faulty, fouled, or Gap, or replace spark plugs
improperly gapped. (p. 10).
Spark plugs wet with fuel Dry and reinstall spark plugs
(flooded engine). (p. 10). Start engine with
throttle lever in MAX. position
(p. 6). WIRE CONNECTOR
ENGINE LACKS POWER 3. Remove the fuse cover, and inspect the fuse.
Possible Cause Correction
Filter element(s) restricted. Clean or replace filter SWITCH BOX REAR COVER
element(s) (p. 9).
Stale fuel; engine stored Drain fuel tank and carburetor 6×8 mm SPECIAL SCREW
without treating or draining (p. 12). Refuel with fresh
gasoline, or refueled with stale gasoline (p. 7).
gasoline.
Fuel filter restricted, carburetor Take engine to your servicing
30 A FUSE
malfunction, ignition dealer, or refer to shop manual.
malfunction, valves stuck, etc.
FUSE COVER
If the fuse is burnt out, remove the fuse cover, then pull out and
discard the burnt-out fuse. Install a new 30-ampere fuse, and
reinstall the fuse cover.
4. Reinstall the rear cover. Install the 6×8 mm special screw and
tighten it securely.
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NEGATIVE (–)
BATTERY CABLE
STARTER
SOLENOID
POSITIVE (+)
BATTERY CABLE
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4×6 mm
4×6 mm
CHOKE CONTROL
LEVER
WIRE HOLDER
CHOKE CABLE (for choke cable)
WIRE HOLDER
THROTTLE CONTROL LEVER
Carburetor Modifications for High Altitude Operation
GOVERNOR SPRING At high altitude, the standard carburetor air-fuel mixture will be too
rich. Performance will decrease, and fuel consumption will
increase. A very rich mixture will also foul the spark plug and cause
LEFT SIDE CONTROL hard starting. Operation at an altitude that differs from that at
5×16 mm (2) which this engine was certified, for extended periods of time, may
CABLE increase emissions.
CABLE HOLDER (2)
4×6 mm High altitude performance can be improved by specific
modifications to the carburetor. If you always operate your engine
at altitudes above 1,500 meters (5,000 feet), have your servicing
dealer perform this carburetor modification. This engine, when
operated at high altitude with the carburetor modifications for high
altitude use, will meet each emission standard throughout its useful
life.
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Wiring Diagrams
2.7 A Charge Coil and With Control Box Type 17 A Charge Coil and With Control Box Type
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CONSUMER INFORMATION United States, Puerto Rico, and U.S. Virgin Islands:
American Honda Motor Co., Inc.
WARRANTY AND DISTRIBUTOR/DEALER LOCATOR Power Equipment Division
INFORMATION Customer Relations Office
4900 Marconi Drive
United States, Puerto Rico, and U.S. Virgin Islands: Alpharetta, GA 30005-8847
Visit our website: www.honda-engines.com
Or telephone: (770) 497-6400, 8:30 am - 7:00 pm ET
Canada:
Call (888) 9HONDA9 Canada:
or visit our website: www.honda.ca Honda Canada, Inc.
180 Honda Blvd.
For European Area: Markham, ON L6C 0H9
Visit our website: http://www.honda-engines-eu.com
Telephone: (888) 9HONDA9 Toll free
Australia: (888) 946-6329
Call (03) 9270 1348 Facsimile: (877) 939-0909 Toll free
or visit our website: www.hondampe.com.au
Australia:
CUSTOMER SERVICE INFORMATION Honda Australia Motorcycle and Power Equipment Pty. Ltd.
1954–1956 Hume Highway
Servicing dealership personnel are trained professionals. They Campbellfield Victoria 3061
should be able to answer any question you may have. If you
encounter a problem that your dealer does not solve to your Telephone: (03) 9270 1111
satisfaction, please discuss it with the dealership’s management. Facsimile: (03) 9270 1133
The Service Manager, General Manager, or Owner can help.
Almost all problems are solved in this way. For European Area:
Honda Motor Europe Logistics NV.
United States, Puerto Rico, and U.S. Virgin Islands: European Engine Center
If you are dissatisfied with the decision made by the dealership’s http://www.honda-engines-eu.com
management, contact the Honda Regional Engine Distributor for
your area. All Other Areas:
Please contact the Honda distributor in your area for assistance.
If you are still dissatisfied after speaking with the Regional Engine
Distributor, you may contact the Honda Office as shown.
Honda’s Office
When you write or call, please provide this information:
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