Chemical Analysis of Aluminium and Its Alloys: Indian Standard
Chemical Analysis of Aluminium and Its Alloys: Indian Standard
Chemical Analysis of Aluminium and Its Alloys: Indian Standard
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(Reaffirmed 2013)
IS 504 (Parts 1 to 12): 2002
(Reaffirmed 2012)
(Reaffirmed 2018)
(Reaffirmed 2011)
(Reaffirmed 2010)
(Reaffirmed 2009)
Indian Standard
CHEMICAL ANALYSIS OF (Reaffirmed 2008)
ALUMINIUM AND ITS ALLOYS
PARTS 1 TO 12
(Reaffirmed 2007)
(Second Revision )
(Reaffirmed 2006)
ICS 77.120.10
(Reaffirmed 2005)
0 BIS 2002
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
-,
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FOREWORD
This Indian Standard (Parts 1 to 12) (Second Revision) was adopted by the Bureau of Indian Standards, after
the draft finalized by the Methods of Chemical/Instrumental Anaylsis of Non-Ferrous Metals Sectional Committee
had been approved by the Metallurgical Engineering Division Council.
This standard was first published in 1954 and subsequently revised in 1963. This revision of the standard
covers following parts:
Part 1 Determination of Silicon and Lead
Part 2 Determination of Iron
Part 3 Determination of Copper
Part 4 Determination of Zinc
Part 5 Determination of Manganese
Part 6 Determination of Magnesium
Part 7 Determination of Nickel
Part 8 Determination of Chromium
Part 9 Determination of Tin
Part 10 Determination of Antimony
Part 11 Determination of Titanium
Part 12 Determination of Vanadium
‘ihe main changes in this revision from its earlier version are as below:
Part 1 The spectrophotometric method for determination of silicon up to 0.1 percent has been incorporated
and determination of lead by the sulphide method has been updated.
Part 4 Determination of zinc by dithizone photometric method and by ‘Mercuric thiocyanate method’
have been updated.
Part 5 Determination of manganese in the range of 0.01 to 0.10 percent by periodate (photometric)
method and up to 0,5 percent by persulphate method have been deleted.
Part 6 EDTA method for determination of magnesium in the range 0.5 to 11 percent has been deleted.
Part 8 Determination of chromium by perstdphate oxidation method has been incorporated.
Part 11 Spectrophotometric method for determination of titanium in the range 0.001 to 1.0 percent using
diantipyrylmethane has been incorporated as an alternate method.
Part 12 Determination of vanadium in the range 0.005 to 0.02 percent using N- cinnamoyl- N- phenyl-
hydroxamic acid (spectrophotometric) method has been incorporated as new part which was not
covered in the standard earlier.
The standard although revised in parts is being printed in as a single publication for the convenience of users.
Parts 13 to 16 covering Determination of Sodium, Berillium, Zirconium and Lithium are under preparation and
shall be printed as soon as finalized
The composition of the Committee responsible for the formulation of this standard is given in Annex A.
In reporting the result of a test or analysis made in accordance with this standard, if the final value observed or
calculated, is to be rounded off, it shall be done in accordance with IS 2:1960 ‘Rules for rounding off numerical
values (revised)’.
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Indian Standard
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 1 DETERMINATION OF SILICON AND LEAD
(Second llevision)
1 SCOPE 5 DETERMINATION OF SILICON IN
ALUMINIUM METAL BY SPECTRO-
1.1 This standard (Part 1) describes the following PHOTOMETRIC METHOD
methods for determination of different ranges of silicon
in aluminium and its alloys. 5.1 Outline of the Method
Range Method The silicon in the sample solution is converted to
(Percent by mass) silicomolybdate complex, and subsequently reduced
by ascorbic acid. The spectrophotometric measurement
Uptoo.lo Spectrophotometric method is made at 815 nm.
0.02-0.03 Molybdenum yellow
5.2 Reagents
(photometric method)
0.3 and above Gravimetric method 5.2.1 Sodium Hydroxide Solution (15 percent)
1.2 It also describes the method for determination of Dissolve 15 g of sodium hydroxide pellets in 100 ml
distilled water. Store in a plastic container.
lead by the sulphide calorimetric method.
5.2.2 Dilute Nitric Acid (BN)
2 REFERENCES
To 493 ml of distilled water slowly add 507 ml of
The Indian Standards listed below contain provisions nitric acid and stir to mix completely.
which through reference in this text, constitute
5.2.3 Ammonium Molybdate Solution (14.5 percent)
provisions of this standard. At the time of publication,
the editions indicated were valid. All standards are Dissolve 14.5 g of ammonium molybdate in 100 ml
subject to revision, and parties to agreements based water and store in a plastic container.
on this standard are encouraged to investigate the
5.2.4 Tartaric Acid Solution (10 percent)
possibility of applying the most recent editions of the
standards indicated below: Dissolve 10 g of tartaric acid in 100 ml distilled water
and store in a plastic container.
IS No. Title
5.2.5 Dilute Sulphuric Acid (16 N)
264:1976 Nitric acid (second revision)
265:1993 Hydrochloric acid ~ourth revision) To 566 ml of distilled water, slowly and 434 ml of
sulphuric acid with constant stirring and cooling under
266:1993 Sulphuric acid (third revision)
tap water.
1070:1992 Reagent grade water (third revision)
1817:1961 Methods of sampling of non~ferrous 5.2.6 Ascorbic Acid Solution (2 percent)
metals for chemical analysis
Take 2 g of ascorbic acid and dissolve it in 100 ml
3 SAMPLING distilled water. Store in a plastic container. Always
use a freshly prepared solution.
The sample shall be drawn and prepared in accordance
with the method prescribed in IS 1817. 5.2.7 A[uminium Solution for Matrix Correction
1
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5,2.8 Standard Silicon Solution A (100 mg/1) 5.3.5.2 Draw the calibration curve by plotting the
concentration of the 5 standard solutions of silicon vs
Fuse 0.214 g of anhydrous silica with 2 g of sodium absorbance.
carbonate in platinum crucible. Cool the melt, dissolve
completely in water and dilute to 1 000 ml in a volu- 5.4 Calculation
metric flask . Store the solution in a polyethylene
bottle. M X 250
Silicon, percent by mass =
m
5.2.9 Standard Silicon Solution B (1O mgll)
where
Transfer 10 ml of solution A (5.2.8) to a 100 ml volu-
J,f. mass, in mg/ml of the sample found in
metric flask and make up the volume with distilled
water. aliquot taken from the calibration curve,
and
5.3 Procedure m= mass, in g of the sample taken.
5.3.1 Weigh accurately 1000 g of sample and transfer 6 DETERMINATION OF SILICON BY THE
to a cleaned nickel crucible or teflon/stainless steel MOLYBDENUM YELLOW SPECTRO-PHOTO-
beaker of 100 ml capacity. Add 20 ml of sodium METRIC METHOD (FOR SILICON CONTENT
hydroxide (15 percent) and cover the crucible by a lid BETWEEN 0.02 TO 0.3 PERCENT)
with a slight opening. Wait for 5 to 10 min and open
the lid. If some of the portion remain undissolved then 6.1 Outline of the Method
heat slowly to dissolve all.
The sample is dissolved in sodium hydroxide and the
5.3.2 Carefully pour the contents to a beaker solution acidified with nitric acid. The orthosilicic acid
containing 50 ml of nitric acid (8 N) and transfer the formed is converted to yellow silicomolybdic acid by
washings of the crucible with hot water in to the same the addition of ammonium molybdate to the solution.
beaker. Heat slowly over a hot plate until all the salts Spectrophotometric measurement of the yellow com-
get dissolved. Cool, transfer the solution to a 250 ml plex is then made at about 400 nm.
Polyethylene volumetric flask with the washings of
the beaker with distilled water, and make up to the 6.2 Reagents
mark with distilled water.
6.2.1 Sodium Hydroxide Solution — 40 percent (m/v) ---
5.3.3 Take 10 ml of sample solution in 100 ml beaker.
Weigh 40 g of sodium hydroxide pellets in a plastic,
5.3.4 Add 10 ml of ammonium molybdate solution polyethylene or stainless steel beaker and add 100 ml
(5.2.3). Wait for 10 min to complete the reaction. Check of water. Stir with a plastic rod until entire mass dis-
the pH of the solution and bring it to 0.85-0,90 by solves. Cool and store in a plastic or polythene bottle.
dropwise addition of dilute nitric acid. Transfer the
solution to a 100 ml volumetric flask with the washings 6.2.2 Dilute Nitric Acid —1: 1 (v/v).
5.3.5.1 Calibration curve NOTE — In case anhydrous silica k not available, adjust the
weight of sil ica used according to the actual silicon content of the
Take six No. 100-ml beaker and use one of them as sample.
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of sodium hydroxide solution by means of a pipette. A = mass in mg of silicon found in the aliquot
Cover the beaker and warm it to start the reaction. solution, and
When the reaction subsides, wash the walls of the B = mass in g of the sample represented by
beaker and cover. Heat to complete the dissolution and the aliquot taken.
boil for a few minutes. In case of alloys containing
NOTE — In case of high manganese alloys, the solution after
magnesium, concentrate the solution by boiling to addition of nitric acid maybe coloured brownish yellow. If so,
ensure complete conversion of magnesium silicide to bleach the colour by dropwise addition of saturated solution of
sodium silicate. Dilute the solution by washing the sodium sulphk to the hot solution. Then add sufficient potassium
perrnanganate solution (O. 1 N) until a pink colour is obtained.
walls of the beaker and the cover with water. Cool
Add finally just enough oxalic acid solution (one percent, ndv) to
and transfer the contents of the beaker to a Pyrex destroy the pink colour.
beaker containing 25 to 30 ml of dilute nitric acid
(measured accurately). Transfer the contents of the 7 DETERMINATION OF SILICON BY THE
metallic beaker completely to the glass beaker with a GRAVIMETRIC METHOD (FOR SILICON
jet of water. Wash the metallic beaker three or four CONTENT OVER 0.3 PERCENT)
times with hot water, using a small quantity at a time,
and transfer the washings to the glass beaker. Shake 7.1 Outline of the Method
the contents of the beaker well and boil until the Silicon is converted to sodium silicate by alkaline
solution becomes clear (avoid excess boiling). Cool attack. After acidification and removal of interfering
the solution. elements, silica is determined by hydrofluorization of
the residue.
6.3.2 Filter the solution through medium textured
filter paper into a 250 ml volumetric flask. Wash the 7.2 Reagents
beaker 5 or 6 times with hot water. Dilute the solution
to about 220 ml. Cool to room temperature, add 10 to 7.2.1 Sodium Hydroxide Solution — 50 percent (m/v).
25 ml of ammonium molybdate solution and make up 7.2.2 Hydrogen Peroxide,— 20 volumes.
the volume to the mark. Shake the flask well. Allow
the solution to stand for 15 min to develop the yellow 7.2.3 Sulphuric Acid — rd. = 1.84.
colour fully.
7.2.4 Sulphuric Acid — Perchloric Acid Mixture
6.3.3 Transfer a suitable portion of the solution to an
Add 624 ml of sulphuric acid (rd. = 1.84) and 85 ml
absorption cell (4 cm) and adjust the spectro-
of perchloric acid (70 percent) to 315 ml of water. ..-
photometer to the initial setting. Take the spectro-
Mix and make up to 1 Iitre.
photometric readings within ten minutes of the
development of colour, using a light filter at 7.2.5 Perchloric Acid Solution
approximately 400 nm.
Add 600 ml of perchloric acid (70 percent) to 400 ml
6.3.4 Calibration Curve of water and mix.
Take a series of standard silicon solutions and a 7.2.6 Nitric Acid — rd. = 1.42.
reagent blank. Using same quantities of reagents,
7.2.7 Sulphurous Acid — Saturate water with sulphur
carry through all the stages as described under
dioxide gas. Prepare fresh as needed.
6.3.2 and 6.3.3 and record the spectrophotometric
readings of all the standard solutions along with 7.2.8 Sulphurous Acid — 1:1, 1:3, and :99 (v/v).
the blank. Draw a calibration curve by plotting the
spectrophotometric readings of the standard 7.2.9 Hydrochloric Acid — rd. 1.16,
solution against milligrams of silicon per 100 ml 7.2.10 Ammonium Acetate Solution
of the solution.
Dissolve 25 g of ammonium acetate in d stilled water
6.3.5 Convert the spectrophotometric readings of the containing 1 ml of glacial acetic acid and make up to
sample to milligrams of silicon by means of calibration 100 ml with water.
curve, and calculate the percentage of silicon as given
in 6.4. 7.2.11 Dilute Hydrochloric Ac;d — 1:99 (vIv).
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Indian Standard
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 2 DETERMINATION OF IRON
(Second Revision)
1 SCOPE 5.2 Reagents
This standard (Part 2) describes the O-phenanthroline 5.2.1 Hydroxylawnonium Chloride Solution (1 O percent)
(Spectrophotometric) method of determination of iron
up to 0.1 percent and (titrimetric) method above Dissolve 10 g hydroxylammonium chloride in 100 ml
0.1 percent in aluminium and its alloys. of distilled water. Store in a plastic container.
The Indian Standards listed below contain provisions Dissolve 0.25 g of 1-10 phenanthroline in minimum
which through reference in this text, constitute amount of ethyl alcohol and make the total volume to
provisions of this standard. At the time of publication, 100 ml with distilled water. Store in a plastic container.
the editions indicated were valid. All standards are
subject to revision, and parties to agreements based 5.2.3 Buffer Solution
on this standard are encouraged to investigate the 5.2.3.1 Dissolve 272 g of sodium acetate in 500 ml of
possibility of applying the most recent editions of the water. Add 240 ml of acetic acid. Make up the total
standards indicated below : volume to 1 000 ml by distilled water. Store in a plastic
IS No. Title container.
10.70:1992 Reagent grade water (third revision) 5.2.3.2 Sodium hydroxide solution (15 percent)
1817:1961 Methods of sampling of non-ferrous
metals for chemical analysis Dissolve 15g of sodium hydroxide pellets in distilled .- --
water. Cool and make up to 100 ml. Store in
3 SAMPLING
polyethylene container.
The sample shall be drawn and prepared in accordance
with the method prescribed in IS 1817. 5.2.4 Aluminium Solution for Matrix Correction
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v in sample = 1 OOOxmassofsample
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IS 504(Part 3):2002
,{
Indian Standard i
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 3 DETERMINATION OF COPPER
(Second Revision )
1 SCOPE to 600 ml of water, cool and add 300 ml ofhydrochlo-
ric acid (rd. = 1.16) and 300 ml of nitric acid.
This standard (Part 3) describes the methods for
determination of copper up to 0.1 percent by the 5.2.2 Dilute Sulphuric Acid — I: 1, 1:99 (v/v).
Diethyl-dithiocarbarnate (spectrophotometric) method
5.2.3 Hvdroj7uoric Acid (40 percent)
and above 0.1 percent by the iodimetric method in
aluminium and its alloys. 5.2.4 Hydrogen Sr.dphide — Gas.
The following Indian Standards are necessary adjuncts Pass hydrogen sulphide gas through dilute sulphuric
to this standard: acid (1 :99) to obtain a saturated solution for the
existing.
1SNo. Title
5.2.6 Dilute Nitric Acid — 1:2 (v/v).
264:1976 Nitric acid (second revision)
265:1993 Hydrochloric acid ~ourth revision) 5.2.7 Ammonium Hydroxide (20 percent)
266:1993 Sulphuric acid (third revision) 5.2.8 Dilute Ammonium Hydroxide Wash Solution —
1070:1992 Reagent grade water (third revision) 1:20 (v/v).
1817:1961 Methods of sampling of non-ferrous
metals for chemical analysis 5.2.9 Citric Acid Solution — 20 percent (m/v).
3 SAMPLING 5.2.10 Sodium Diethyl-Dithiocarbamate Solution —
0.1 percent (m/v).
The sample shall be drawn and prepared in accordance ----
with the method prescribed in 1S 1817. 5.2.11 Carbon Tetrachloride
Unless specified otherwise, analytical grade reagents 5.2.13 Standard Copper Solution ( 1 ml = 0.01 mg
and reagent grade water (see IS 1070) shall be of Cu).
employed for the test. Dissolve one gram of electrolytic copper in 10 ml of
dilute nitric acid (1: 1) evaporate nearly to dryness and
5 DETERMINATION OF COPPER BY THE
dilute to 1000 ml in a volumetric flask. Pipette 10 ml
DIETHYL-DITHIOCARBAMATE (SPECTRO-
from this solution and dilute to one Iitre.
PHOTOMETRIC) METHOD (FOR COPPER
CONTENT UP TO 0.1 PERCENT) 5.3 Procedure
5.1 Outline of the Method
5.3.1 Weigh accurately 2 g of sample and transfer to a
The sample is treated with mixed acids and the sili- 400 ml beaker, Add 10 ml of the mixed acids and
con removed. Copper is precipitated as sulphide from after the reaction has subsided, add 60 ml more. Add
the acid solution of the sample and any copper left in 20 ml of dilute sulphuric acid (1:1) and evaporate the
the residue is also recovered. The copper is dissolved solution to fumes. Continue fuming for ten minutes.
in nitric acid, complexed with diethyl-dithiocarbamate Cool, dilute to 200 ml and boil until soluble salts are
and determined spectrophotometrically at approxi- dissolved, filter the insoluble matter on a paper pulp
mately 435 nm. pad and wash with hot dilute sulphuric acid (1 :99).
Preserve the filtrate.
5.2 Reagents
5.3.2 Ignite the residue in a silica basin at a temperature
5.2.1 Mixed Acid.~ not exceeding 600”C. Transfer the residue to a platinum
Add 170 ml of sulphuric acid (rd. = 1.84) cautiously, crucible. Moisten it with a little water. Add 2 to 3 drops
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IS 504(Part 3):2002 I!
,,
of hydrogen sulphide gas through the solution for ~ ‘$
Boil nearly to dryness and dilute with water. Cool and
make up the solution to 250 ml in a graduated flask. 20 min. Add some ashless paper pulp and let stand !!!
for a few minutes to allow the precipitate to coagulate. ,4
Pipette out exactly 25 ml (for standardizing 0.05 N
solution). Add ammonium fluoride, ammonia, acetic Filter and wash the paper and precipitate 6 to 8 times
acid, urea and potassium iodide as described under 6.3 with warm hydrogen sulphide wash solution.
and titrate with thiosulphate solution to be .’1,,
6.3.2 Dry and ignite the copper sulphide residue at “‘!
standardized, using starch as indicator. ( ~i
not more than 700”C in a porcelain or silica crucible.
6.2.13 Starch Solution Moisten the residue in the crucible with a few drops
of water and warm with 2 to 3 ml of nitric acid to
Make a suspension of one gram of soluble starch in re-dissolve. Transfer to 300 ml of conical flask or
about 10 ml of water and add it carefully to 100 ml of beaker, boil nearly to dryness to remove most of the
boiling water. Boil for 2 or 3 min and cool. Prepare excess nitric acid and re-dissolve in approximately
the solution fresh as needed. 10 ml of water.
6.2.14 Ammonium Thiocyanate — Solid. 6.3.3 Add 0.1 to 0.2 g of ammonium fluoride, neu-
6.2.15 Hydrochloric Acid–Nitric Acid Mixture tralize carefully by adding ammonium hydroxide drop
by drop until blue complex is formed, and then add
Mix 500 ml of hydrochloric acid (6.2.3) with 500 ml one drop in excess. Acidify with glacial acetic acid
of nitric acid (6.2.2). added dropwise, and add ten drops in excess, followed
6.2.16 Sodium Hydroxide Solution — 20 percent (m/v). by a drop of urea solution. Wash the sides of the flask
or beaker using not more than 5 ml of water. Add 5
6.2.17 Sodium Sulphide Solution — 15 percent (m/v). ml of potassium iodide solution and titrate with stand-
6.2.18 Sodium Hydroxide — Sodium Sulphide Wash ard sodium thiosulphate solution adding one milli-
Solution litre starch solution as indicator towards the end of
the titration. Add about one to two grams of
Mi%equal volumes of sodium hydroxide solution( one ammonium thiocyanate (to liberate the absorbed
percent) and sodium sulphide solution (one percent). iodine) and continue the titration until the blue colour
6.2.19 Dilute Nitric Acid — 1 : 1 (v/v). is completely discharged.
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6.4.2 Extract the residue with hot dilute nitric acid with 250 ml of hot water, heat to 60”C and saturate
adding a little sulphurous acid, if necessary, and wash with hydrogen sulphide gas. Filter off the copper
with hot water. Add 5 ml of sulphuric acid and sulphide and wash with hydrogen suIphide wash
evaporate by boiling to a low bulk. Dry the paper pulp solution, dry and ignite the paper and the residue as
pad, from which the bulk of the copper sulphide has before. Moisten the residue in the crucible with a few
been extracted and ignite for 20 to 30 min in a platinum drops of water and warm with 2 to 3 ml of nitric acid
crucible at approximately 700°C. Dissolve the residue to dissolve. Transfer to a conical flask or beaker, boil
in a few drops of nitric acid, add a few drops of nearly to dryness and dissolve in a small amount of
hydrofluoric acid, if necessary, to remove the silicon, water. Proceed further as described under 6.3.3
combine with the sulphuric acid solution obtained and 6.3.4.
above and evaporate the solution to fuming, cool, dilute
..-
/
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IS 504(Part 4):2002
Indian Standard
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 4 DETERMINATION OF ZINC
(Second Revision)
1 SCOPE 5.2 Reagents
This standard (Part 4) describes the method for deter- 5.2.1 Dilute Hydrochloric Acid — 1:1 (v/v).
mination of zinc up to 0,1 percent by the Dithizone
5.2.2 Potassium Chlorate — Solid.
(Spectrophotometric) method and by Mercuric
Thiocyanate (Volumetric) method and above 5.2.3 Carbon Tetrachloride
0.1 percent by Mercuric Thiocyanate (Gravimetric)
5.2.4 Complex – Forming Solution
method in aluminium and its alloys.
Add successively, with shaking, to a 500 ml separator
2 REFERENCES funnel, 15 drops of ammonium hydroxide, 1.5 ml of
The Indian Standards listed below contain provisions ammonium oxalate solution (5 percent), 15 ml of
which through reference in this text, constitute sodium acetate (5 percent), 35 ml of hydrochloric acid
provisions of this standard. At the time of publication, (l N), and a mixture of 120 ml of sodium thiosulphate
the editions indicated were valid. All standards are solution (50 percent) and 150 ml of sodium sulphide
subject to revision, and parties to agreements based solution (one percent). Shake the solution with small
on this standard are encouraged to investigate the portions of dithizone until the latter remains green.
possibility of applying the most recent editions of the Since the extraction of zinc proceeds slowly, it is better
standards indicated below: to use a shaking machine and allow 10 min for the
reaction. Remove droplets of dithizone by finally
IS No. Title washing with carbon tetrachloride. Slight separation
264:1976 Nitric acid (second revision) of sulphur in aqueous solution does no harm.
----
265:1993 Hydrochloric acid ~ourth revision) 5.2.5 Dithizone Solution
1070:1992 Reagent grade water (third revision)
1817:1961 Methods of sampling of non-ferrous Dissolve 0.01 g of reagent in 100 ml of carbon
metals for chemical analysis tetrachloride.
3 SAMPLING 5.2.6 Sodium Sulphide Wash Solution
The sample shall be drawn and prepared in accordance Dissolve 5 g of sodium sulphide in 500 ml of water.
with the method prescribed in 1S 1817. Dilute 25 ml of the solution to 500 ml.
Unless specified otherwise, analytical grade reagents Dissolve 0.1 g of pure zinc (purity 99.95 percent) in
and reagent grade water (see IS 1070) shall be 5 to 10 ml of dilute hydrochloric acid (1: 1). Cool and
employed for the test. dilute to one litre in a volumetric flask. Transfer
10 ml of this solution to a 100 ml volumetric flask
5 DETERMINATION OF ZINC BY THE and make up the volume to the mark.
DITHIZONE (PHOTOMETRIC) METHOD (FOR
5.2.8 Ammonium Hydroxide (20 percent)
ZINC CONTENT BELOW 0.1 PERCENT)
5.1 Outline of the Method 5.2.9 Ammonium Oxalate Solution (5 percent)
The sample is dissolved in hydrochloric acid and 5.2.10 Sodium Acetate Solution (5 percent)
potassium chlorate. Red colour complex obtained by 5.2.11 Sodium Thiosulphate Solution (50 percent)
the addition of dithizone to an aliquot of the solution
is extracted with carbon tetrachloride and determined 5.3 Procedure
spectrophotometricall y at about 530 nm.
5.3.1 Dissolve 0.25 g of the accurately weighed sample
in 12.5 ml of dilute hydrochloric acid, ~dd 0.2 g-of
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potassium chlorate and boil for 5 min. Dilute the 6 DETERMINATION OF ZINC BY MERCURIC
solution to 250 ml in the volumetric flask and filter THIOCYANATE METHOD
through coarse paper, rejecting the first portion of the
filtrate. 6.1 Outline of the Method
5.3.2 Pipette a suitable aliquot (depending upon the The sample is dissolved in mixed acids, silicon and
zinc content of the sample) into a 100 ml separator copper precipitated by fuming and by means of
funnel, add 30 ml of complex forming solution and hydrogen sulphide respectively. From the filtrate zinc
10 ml of dithizone solution and shake vigorously. If is precipitated as sulphide in the presence of formic
the carbon tetrachloride becomes red or red-violet in acid. Zinc sulphide is extracted with acid and zinc
a short time, draw off the extract into a graduated glass mercuric thiocyanate precipitated from the extract,
stoppered, 25 ml cylinder and shake the aqueous phase dried and weighed or titrated with standard potassium
with a fresh 5 ml portion of dithizone solution. If after iodate solution depending upon the zinc content.
5 min the carbon tetrachloride is only a dark violet,
6.2 Reagents
separate it, add 1 ml of dithizone solution and shake
for a minute. The last extract shall remain green. Wash 6.2.1 Mixed Acid
the last extract with carbon tetrachloride.
Add 150 ml of sulphuric acid (rd. = 1.84) cautiously
5.3.3 Add 5 ml of the sodium sulphide wash solution to 700 ml of water and cool. Then add 75 ml of
to the combined extract and dilute the latter to 25 ml hydrochloric acid (rd.= 1.16) and 75 ml of nitric acid
with carbon tetrachloride. Shake a few times with the (rd. = 1.42).
wash solution and draw off the carbon tetrachloride
6.2.2 Dilute Szdphuric Acid — 1:1 (v/v),
phase. Repeat the washings three to four times with
5 ml portions of the wash solution. The last portion of 6.2.3 Hydrogen Stdphide — Gas.
the wash solution shall remain colorless. Filter the
6.2.4 Hydrogen Sulphide Wash Solution
carbon tetrachloride extract through an acid-free, filter
paper of coarse texture to remove water droplets. Saturate sulphuric acid (one percent) with hydrogen
Transfer a suitable portion of the solution to an sulphide gas.
absorption cell and take the photometric readings using
6.2.5 Tartaric Acid Solution —30 percent (v/v).
a light filter at 530 nm or use a spectrophotometer to
measure the absorbance at 530 nm. 6.2.6 Ammonium Hydroxide (20 percent)
5.3.4 Calibration Curve 6.2.7 Met@lRedIndicator Solution — 0.1 percent (v.#v) ----
Take a series of standard zinc solutions and the reagent Dissolve 0.1 g of methyl red in 3.72 ml of sodium
blank. Using the same quantities of reagents, carry hydroxide solution (O.1 N) and dilute to 250 ml with
through all stages as described under 5.3.2 and 5.3.3 water. Filter, if necessary.
and record the spectrophotometric readings of all the
6.2.8 Formic Acid Mixture
standard solutions along with the blank. Draw a
calibration curve by plotting the spectrophotometric To 20 ml of formic acid (rd. = 1.20), add 25 g of
readings of standard solutions against milligrams of ammonium sulphate and 3 ml of ammonium hydroxide
zinc per hundred millilitres of the solution. and dilute to 100 ml.
A = mass in mg, of zinc found in the aliquot 6.2.14 Sulphuric Acid — A4ethylated Spirit Mixture
of the sample solution used; and
Add one millilitre of sulphuric acid (rd.= 1.84) to
B = mass in g of the sample represented by
200 ml of water and then add 200 ml of industrial
the aliquot taken. methylated spirit.
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IS 504( Part4) :2002
6.2.15 A4ercuric Potassium Thiocyanate Solution of formic acid mixture, heat to 70 to 80”C. Add a
little paper pulp and pass hydrogen sulphide gas
Dissolve 54 gof mercuric chloride in water, add to
rapidly through the solution for 30 min. Allow the
76 g of potassium thiocyanate dissolved in water and
precipitate of zinc sulphide to coagulate, filter on a
dilute to two Iitres. Filter before use.
pulp pad and wash with warm formic acid wash
6.2.16 Concentrated Hydrochloric Acid solution. Extract the precipitate with dilute hydro-
chloric acid and wash with hot water. Add 5 ml of
6.2.17 Chloroform
nitric acid and 10 ml of dilute sulphuric acid.
6.2.18 Standard Zinc Solution ( 1ml = 0.0001 g of Zn) Evaporate to fuming, decolourize with a few crystals
of ammonium nitrate and fume for 10 min. Wash down
Dissolve 0.1 g pure electrolytic zinc in sufficient dilute
and re-fume for 10 rein, cool, dilute to 50 ml with
sulphuric acid (1:1) and dilute to 1 000 ml with water.
water, add 50 ml of methylated spirit, mix well and
6.2.19 Standard Potassium Iodate Solution allow to stand overnight-. Filter-the lead sulphate
through a sintered glass filter funnel containing paper
Dissolve 9.820 g of potassium iodate in water and dilute
pulp pad using gentle suction, and wash with cold
to 1 000 ml. Pipette three portions each of 20 ml of
sulphuric acid-methylated spirit mixture.
standard zinc solution into separate 200 ml beakers.
To each add 5 ml of dilute sulphuric acid (1:1), dilute 6.3.4 Evaporate the filtrate to dryness, add 35 ml of
to 75 ml with water and precipitate with 25 ml of water and 10 ml of dilute sulphuric acid, boil until
mercuric potassium thiocyanate solution. Filter, wash clear. Cool and precipitate the zinc with 25 ml of
the precipitates. Extract and titrate each extract mercuric potassium thiocyanate solution with vigorous
separately with standard potassium iodate solution as stirring. Allow to stand for at least 8 h and filter by
described in 6.3. From the mean titre adjust the strength suction on a weighed sintered-glass crucible. Wash
of the potassium iodate solution so that 1 ml = 0.0001 6 times (25 ml each time) with mercuric potassium
g, 0.0002 g or 0.0005 g of zinc depending on the thiocyanate solution, diluted 50 times. Dry at 11O“C
amount of zinc expected in the sample. to constant weight.
6.3 Procedure (Gravimetric Method) (for Zinc Con- 6.3.5 Carry out a blank determination, following the
tent Above 0.1 Percent) same procedure and using the same amounts of all
reagents, but without the sample.
6.3.1 Depending upon the zinc content of the sample,
adjust the mass of the sample and volume of the mixed 6.3.6 Calculation
--
acid as given below to a conical weighed beaker:
(A- B) X1312
Zinc Content, Mass in g of Volume in ml of Zinc, percent by mass = —
percent the Sample Mixed Acid c“
to be Taken Required where
Over 2 up to 4 0.5 25
A = mass in g, of zinc mercuric thiocyanate,
Over I up to 2 1 35
B = correction for the blank in g, and
Over 0.1 up to 1 2 70
C = mass in g, of the sample taken.
Over 0.05 up to 0.1 3 90
6.4 Procedure [By Mercuric Thiocyanate
up to 0.05 5 100 (Volumetric) Method (for Zinc Content up to 0.1
6.3.2 Cool, if necessary. Add 20 ml of dilute sulphuric Percent)!
acid carefully, evaporate to fumes and continue fuming 6.4.1 Take the filtered and washed zinc mercuric
for 10 min. cool, dilute to 200 ml with water and boil thiocyanate precipitate as obtained under 6.3.4 in a 60
until solution is complete. Allow it to cool. Cool to ml of hydrochloric acid added round the edge of the
60 to 70°C and pass hydrogen sulphide rapidly through sintered-glass filter funnel. Allow to stand for 1 min
the solution for approximately 20 min. Allow the and then apply suction. Add further 2 ml of hydrochloric
precipitate to coagulate. Immediately filter the silica acid dropwise as before, wash alternately with 1 ml of
and copper sulphides on a paper pulp pad, wash with water and hydrochloric acid. Finally pour 0.5 ml of
warm hydrogen sulphide wash solution. water. Add 0.5 to 1 ml of chloroform to the solution in
6.3.3 Boil the filtrate to remove all hydrogen sulphide the bottle and titrate with standard potassium iodate
gas and adjust the volume to about 250 ml. Add 25 ml solution until the chloroform layer isjust colorless. In
of tartaric acid solution and neutralize with ammonium most cases the titration is started by adding 4 drops of
hydroxide using methyl red as indicator. Add 25 ml iodate solution and then shaking. Further additions are
then made drop by drop with thorough shaking.
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Indian Standard 4
CHEMICAL ANALYSIS OF 1
ALUMINIUM AND ITS ALLOYS
PART 5 DETERMINATION OF MANGANESE
(Second Revision)
1 SCOPE 5.2.3 Sulphurous Acid
This standard (Part 5) describes method for determi- Make approximately 5 percent solution of sulphur
nation of manganese content in the range 0.1 to 1.5 dioxide in water.
percent by the Bismuthate method.
5.2.4 Dilute Nitric Acid — 3:97 (vIv).
2 REFERENCES 5.2.5 Phosphoric Acid — 85 percent (mIv).
The Indian Standards listed below contain provisions 5.2.6 Standard Ferrous Ammonium Sulphate Solution
which through reference in this text, constitute (0.03 N)
provisions of this standard. At the time of publication,
the editions indicated were valid. All standards are Dissolve 6 g of ferrous ammonium sulphate [Fe (NH,)2
subject to revision, and parties to agreements based (S0,),. 6H20] in cold dilute sulphuric acid (5:95) and
on this standard are encouraged to investigate the make the volume to 500 ml with this acid. Mix well
possibility of applying the most recent editions of the and keep in an amber-coloured glass-stoppered bottle.
standards indicated below: 5.2.7 Standard Sodium Oxalate Solution
IS No. Title Dissolve 2.01 g of sodium oxalate in water and make
264:1976 Nitric Acid (second revision) up to one litre in a graduated flask.
1070:1992 Reagent grade water (third revision) 5.2.8 Standard Potassium Permanganate Solution
1817:1961 Methods of sampling of non-ferrous (0.030 N)
metals for chemical analysis
Dissolve 0.958 g of potassium permanganate in water -- -
3 SAMPLING
and dilute to 1 000 ml. Set the solution aside for two
The sample shall be drawn and prepared in accordance weeks in a dark place, filter without washing through
with IS 1817. a fritted glass crucible and store in a dark-coloured
stoppered bottle. Standardize the permanganate
4 QUALITY OF REAGENTS solution against standard sodium oxalate solution
Unless specified otherwise, analytical grade reagents (see 7.2.7).
and reagent grade water (see 1S 1070) shall be
5.3 Procedure
employed for the test.
5.3.1 Depending upon the manganese content of the
5 DETERMINATION OF MANGANESE BY THE sample, transfer an accurately weighed sample and
BISMUTHATE METHOD (FOR MANGANESE the volume of sodium hydroxide, in solution as given
CONTENT BETWEEN 0.01 TO 1.5 PERCENT) below to a 500 ml beaker :
5.1 Outline of the Method Manganese Content, Mass in g of Volume in ml of
Percent by Mass the Sample to Sodium
Manganese in the solution of the sample is oxidized
be Taken Hydroxide
to permanganic acid by means of sodium bismuthate
Solution Required
in nitric acid medium and the permanganate thus
formed is titrated with standard ferrous ammonium Over 1.0 up to 1.5 1 25
sulphate solution. Over 0.25 up to 1.0 3 50
5.2 Reagent Over 0.1 up to 0.25 5 100
5.2.1 Nitric acid — rd. = 1.42. Treat the sample with 25 ml of sodium hydroxide
solution (50 ml for 2 g of sample) and bring to boil-
5.2.2 Sodium Bismuthate — Solid. ing point on a hot plate until all visible action ceases.
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1S 504(Part 5):2002
(For silicon content greater than 4 percent, concent- solution. Titrate immediately the excess of ferrous
rate the solution at this stage to about half volume). iron with the standard permanganate solution to the
Cool slightly, then add 60 ml of the acid mixture faint pink colour.
(100 ml for a 2 g sample) wash down the sides of the
5.3.4 Carry out a blank determination following the
beaker and boil gently until solution is
same procedure and using the same amount of the
complete and nitrous fumes are expelled.
standard ferrous ammonium sulphate solution and
5.3.2 Dissolve the sample as described under 5.3.1. other reagent as were used in the titration, but without
Neutralize the solution with nitric acid and add 40 ml the sample.
in excess. Boil the solution and add 0.5 g of sodium
bismuthate. Boil for 2 to 3 min and dissolve the 5.4 Calculation
precipitated oxides of manganese in sufficient amount
of sulphurous acid, added dropwise till solution is (A- B) CX1.I
Manganese, percent =
clear. Boil to expel oxides of sulphur and nitrogen. D
Dilute to about 100 ml with water and cool the solution
where
to 10 to 15”C.
A= volume, in ml of the standard
5.3.3 Add about 0.5 g of sodium bismuthate (or 26
permanganate solution required to titrate
times more than manganese content of the sample
the blank;
but not less than 0.5 g). Agitate for 2 or 3 min and
filter immediately through asbestos Gooch crucible. B= volume, in ml of the standard permanganate
Wash with cold dilute nitric acid until the washings solution required to titrate the excess of
are colorless. Reject the insoluble residue and ferrous ammonium sulphate solution;
maintain the temperature of the filtrate at 10 to 15°C. c= normality of the standard permanganate
Add 2 ml of syrupy phosphoric acid to the measured solution; and
excess of standard ferrous ammonium sulphate D= mass, in g of the sample taken.
“-
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Indian Standard
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 6 DETERMINATION OF MAGNESIUM
(Second Revision)
1 SCOPE 5.2.4 Sodium Carbonate Solution — 5 gll.
This standard (Part 6) describes the method for deter- 5.2.5 Met~lRedIndicator Solution — 0.1 percent (mIv)
mination of magnesium in the range from 0.0 I to 12
Dissolve 0.1 g of methyl red in 3.72 ml of sodium
percent by the oxine method.
hydroxide solution (O.1 N) and dilute to 250 ml with
2 REFERENCES water. Filter, if necessary.
The Indian Standards listed below contain provisions 5.2.6 Ammonium Hydroxide (20 percent)
which through reference in this text, constitute
5.2.7 Ammonium Chloride Wash Solution
provisions of this standard. At the time of publication,
the editions indicated were valid. All standards are Dissolve 10 g of ammonium chloride in water, dilute
subject to revision, and parties to agreements based to one Iitre, and make just yellow to methyl red with
on this standard are encouraged to investigate the ammonium hydroxide.
possibility of applying the most recent editions of the
standards indicated below : 5.2.8 Ammonium Chloride — Solid:
The sample shall be drawn and prepared in accordance 5.2.12 Ammonium Sulphide Wash Solution
1;
with IS 1817.
Add 10 ml of ammonium sulphide solution to one litre.
4 QUALITY OF REAGENTS of water containing 10 g of ammonium chloride and
a few drops of ammonium hydroxide.
Unless specified otherwise, analytical grade reagents
and reagent grade water (see IS 1070) shall be 5.2.13 Bromine Water — Saturated.
employed for the test.
5.2.148 Hydroxyquinoline Solution
5 DETERMINATION OF MAGNESIUM BY
Dissolve 5 g of 8 hydroxyquinoline in 10 ml of glacial
THE OXINE METHOD (FOR MAGNESIUM
acetic acid and dilute to 100 ml with water.
CONTENT BETWEEN 0.01 TO 12 PERCENT)
5.2.15 Dilute Ammonium Hydroxide — 1:99 (vIv].
5.1 Outtine of the Method
5.2.16 Methyl Orange Indicator Solution
After the removal of interfering elements, magnesium in
the solution of the sample is precipitated with Dissolve 0.05 g of methyl orange in 100 ml of alcohol.
8 hydroxyquinoline and determined either ~mvimetrically
or volumetrically. 5.2.17 Potassium Bromate — Potassium Bromide
Solution
5.2 Reagents
Dissolve 2 g of potassium hydroxide, 80 g of potassium
5.2.1 Sodium Hydroxide — Solid. bromide, and 9 g of potassium bromate, in 700 ml of
water and dilute to one Iitre.
5.2.2 Hydrogen Peroxide — 20 volumes.
5.2.3 Sodium Carbonate — Solid. 5.2.18 Potassium Iodide Solution — 300 gfl (mIv).
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5.2.19 Starch Solution hydrochloric acid (1: 1) and wash the filter with hot
water.
Make a suspension of one gram of soluble starch in
about 10 ml of water and add it carefully to 100 ml of NOTES
boiling water. Boil for 2 to 3 min and cool. Prepare 1 In case of high silicon alloys, sample should be first attacked
with weak alkali and subsequently by strong alkal i. B y the former
the solution fresh as needed.
treatment alrrminium will dissolve almost completely and with
the latter treatment silicon will dissolve without precipitation of
5.2.20 Standard Potassium Iodate Solution (0.33 N)
silicates.
Dissolve 11.771 g of the potassium iodate dried at 2 If chromium-bearing constituents are not completely
180”C to constant mass in 200 ml of water, containing decomposed, an insoluble residue containing some magnesium
will remain tier treatment with concentrated hydrochloric acid.
1 g of sodium hydroxide and add 10 g of potassium
iodide; when solution is complete, dilute to one Iitre 5.3.3 If the sample does not contain manganese, nickel
in a volumetric flask. or more than 3 mg of copper, add few drops of methyl
red indicator and then add ammonium hydroxide and
5.2.21 Standard Sodium Thiosulphate Solution
about 5 g of ammonium chloride until the solution is
(0.33 N)
yellow to methyl red. Allow the precipitate to
Dissolve 81.84 g of sodium thiosulphate (Na2SzO~. coagulate, filter and wash with hot ammonium
5H20) in one litre of freshly boiled and cooled water chloride wash solution. If the magnesium content is
in a sterile glass bottle. Standardize as follows: over 0.02 g, place the paper with the precipitate in the
original container and dissolve with 15 ml of dilute
Pipette 25 ml of the standard potassium iodate solution
hydrochloric acid. Dilute to 50 ml with hot water.
(see 5.2.20) into a 125 ml flask. Add 30 ml of water,
Precipitate as before, filter and wash with hot
one gram of the potassium iodide and 10 ml of dilute
ammonium chloride wash solution. Make the
sulphuric acid (1 : 4). Titrate with sodium thiosulphate
combined filtrate just acid to methyl red and precipitate
solution to a light straw colour. Add 2 ml of starch
magnesium as before.
solution and continue titration to the disappearance
of the blue colour. 5.3.4 In case the sample contains manganese, nickel
and more than 3 mg of copper, neutralize the acid
5.3 Procedure solution as obtained under 5.3.2. with ammonium
5.3.1 Depending upon the magnesium content of the hydroxide and add about 5 g of ammonium chloride.
sample, transfer an accurately weighed sample as Add 5 ml of ammonium sulphide solution (see Note).
given below to a 250 ml wide mouthed Erlynmeyer Filter into a 250-ml beaker, and wash with ammonium
flask: sulphide wash solution. If more than 20 mg of
magnesium are present in the sample, some
Magnesium Content, Mass in g of the Sample magnesium may be carried down with the sulphides.
Percent to be Taken In that case, dissolve the precipitate with 15 ml of
Over 2.0 0.5 or less dilute hydrochloric acid and re-precipitate as under
5.3.3. Filter and wash the sulphides. Combine the
Over 0.2 up to 2.0 1
filtrates and boil vigorously to drive off the ammonium
Over 0.01 up to 0.2 2 sulphide. If a noticeable sulphide precipitate forms as
It is recommended that for high magnesium content, the solution boil and becomes acid (usually indicating
such a mass of sample be taken that it does not contain nickel or tin), filter, wash and boil the filtrate. Oxidize
more than 0.05 g of magnesium. the remaining sulphur by adding an excess of bromine
water, and continue boiling until the colour disappears.
5.3.2 Dissolve the sample in sodium hydroxide
NOTE — In case of alloys with manganese content over one
solution (see Note 1), using about 6 g of sodium
percent manganese may not completely precipitate by ammonium
hydroxide per gram of the sample. After violent sulphide. In Mat case, add a few grams of ammonium persulphate
reaction has subsided, heat the flask to hasten the to the filtrate to separate manganese completely.
decomposition of the sample. When visible evolution
5.3.5 Adjust the volume of the solution obtained
of hydrogen ceases, cautiously add few drops of
under 5.3.3 or 5.3.4 to 75 ml. Remove from the hot
hydrogen peroxide to the hot concentrated solution to
plate, add 10 ml of bromine water, and while stirring
complete the oxidation of silicon, zinc and chromium
make the solution alkaline with ammonium
(see Note 2). Dilute to 150 ml and add 3 to 5 g of
hydroxide and add 15 drops in excess. Digest until
sodium carbonate. Stir well, and allow the precipitate
any manganese present precipitates as manganese
to settle. Filter and wash the residue with hot sodium
dioxide, keeping the solution ammoniacal. Stir just
carbonate solution. Dissolve the magnesium in the
as the solution begins to boil to aid coagulation. Filter
residue, into original container, with 40 ml of dilute
and wash with hot water.
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5.3.6 Make the filtrate acidic to methyl red with hot dilute hydrochloric acid. Wash with cold dilute
hydrochloric acid. If the indicator does not hold its hydrochloric acid (90 ml of water plus 35 ml of dilute
colour, boil the solution until the bromine is gone. hydrochloric acid) and then with hot water so as to
Make the volume of the solution to about 150 ml, give an acid ratio of 1:4 at a volume of approximately
neutralize the solution with ammonium hydroxide. 150 ml. Add a few drops of methyl orange indicator
Add 5 ml of ammonium acetate and 4 ml of acetic solution. Run in potassium bromate-potassium
acid. Warm to 70°C, treat with slight excess of oxine bromide solution from a burette, until the indicator
solution. Filter and to the filtrate add ammonium is declourized (indicating that bromate is present in
hydroxide in excess. Add 5 ml of oxine solution, while excess) and add 5 ml more. Note the volume of the
stirring (5 ml is enough for 0.015 g of magnesium; potassium bromate-potassium bromide solution
for larger amounts of magnesium up to 0.03 g, add added. Then add 10 ml of potassium iodide solution.
10 ml). Heat the solution just to boiling, remove from Titrate immediately with the standard sodium
the source of heat and allow to stand for 15 to 20 min. thiosulphate solution using 2 ml of starch solution
Filter and wash with hot dilute ammonium hydroxide. as an indicator near the end of the titration. The time
Since only magnesium oxinate is present, the amount from the addition of potassium bromate-potassium
may be determined either gravimetrically or volume- bromide solution to the end of the titration should
trically as described under 5.3.7 and 5.3.8 respectively. not exceed 2 min.
5.3.7 Gravimetric Method 5.3.8.1 Carry out a blank using the same quantity of
the reagents. Titrate the blank through each step of
Filter the magnesium oxinate precipitate on a weighed
procedure.
sintered-glass funnel, washing with hot weakly
ammoniacal water, dry at 100 to 105°C and weigh as 5.3.8.2 Calculation
the dihydrate. If the quantity of the oxinate is small,
proceed as under 5.3.8. (A- B) CXO.3
Magnesium, percent by mass =
5.3.7.1 Calculation D
where
Magnesium, percent by mass = $ x 6.98 A= volume in ml of the standard sodium
thiosulphate solution required to titrate the
where blank;
B= volume in ml of the standard sodium
A = mass in g of the oxinate, and
thiosulphate solution required to titrate the
B = mass in g of the sample taken. sample;
5.3.8 Volumetric Method c= normality of the standard sodium thiosul-
phate solution; and
Dissolve the precipitate of oxinate as obtained under
5.3.7 into a 400 ml stoppered bottle using 30 ml of D= mass, in g of the sample taken.
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IS 504 (Part 7) :2002
Indian Standard
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 7 DETERMINATION OF NICKEL
(Second Revision)
1 SCOPE 5.2.4 Dilute Sulphuric Acid — 1:1 (v/v).
This standard (Part 7) describes the method for deter- 5.2.5 Hydrogen Sulphide — Gas.
mination of nickel up to 4 percent by the dimethyl-
5.2.6 Hydrogen Sulphide Wash Solution
glyoxime (gravimetric) method.
Saturate dilute sulphuric acid (1:99) with hydrogen
2 REFERENCES sulphide.
The Indian Standards listed below contain provisions 5.2.7 Tartaric Acid Solution
which through reference in this text, constitute
provisions of this standard. At the time of publication, Dissolve 25 g of tartaric acid in 60 ml of water, filter,
the editions indicated were valid. All standards are add 1 ml of nitric acid and dilute to 100 ml.
subject to revision, and parties to agreements based 5.2.8 Ammonium Chloride — Solid.
on this standard are encouraged to investigate the
possibility of applying the most recent editions of the 5.2.9 Ammonium Hydroxide (20 percent)
standards indicated below: 5.2.10 Dimethylglyoxime Solution
IS No. Title Dissolve 1 g of dimethylglyoxime in 100 ml of
264:1976 Nitric Acid (second revision) ammonium hydroxide and filter.
1070:1992 Reagent grade water (third revision)
5.3 Procedure
1817:1961 Methods of sampling of non-ferrous
metals for chemical analysis 5.3.1 Depending upon the nickel content of the sample,
3 SAMPLING transfer an accurately weighed sample and the volume
of alkali to the beaker as per the schedule give below:
The sample shall be drawn and prepared in accordance
with IS 1817. Nickel Content, Mass in g of Volume in ml
Percent the Sample to be of Sodium
4 QUALITY OF REAGENTS Taken Hydroxide
Solution
Unless specified otherwise, analytical grade reagents
Required
and reagent grade water (see IS 1070) shall be
employed for the test. From 0.5 up to 4 2 20
From 0.1 up to 0.5 5 40
5 DETERMINATION OF NICKEL BY THE
DIMETHYLGLYOXIME (GRAVIMETRIC) Less than 0.1 10 100
METHOD 5.3.2 Dissolve the sample in the required amount of
5.1 Outline of the Method sodium hydroxide solution. When the reaction is
complete, dilute to 150 ml with hot water, allow the
After removal of the interfering elements, nickel
residue to settle for a short time, filter and wash with
present in the sample solution is precipitated in
hot water. Dissolve the residue with a minimum
ammoniacal medium by dimethylglyoxime, filtered,
amount of hot hydrochloric acid together with a little
washed, dried and weighed.
nitric acid, wash the paper thoroughly with hot water.
5.2 Reagents Add 10 ml of dilute sulphuric acid, evaporate to dense
white fumes, dilute to 100 ml with hot water, and
5.2.1 Sodium Hydroxide Solution — 20 percent (v/v). saturate with hydrogen sulphide gas, filter and wash
5.2.2 Dilute Hydrochloric Acid — 1:1 (vIv]. with hydrogen sulphide wash solution.
5.2.3 Nitric Acid — rd. = 1.42. 5.3.3 Boil the filtrate to remove the hydrogen sulphide
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Indian Standard
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 8 DETERMINATION OF CHROMIUM
(Second Revision)
1 SCOPE 5.2.2 Nitric Acid — rd. = 1.42.
This standard (Part 8) describes the method for deter- 5.2.3 Swphuric Acid — Nitric Acid Mixture
mination of chromium in aluminium and its alloys.
Slowly stir 100 ml of sulphuric acid into one Iitre of
2 REFERENCES water, cool and add 400 ml of nitric acid, dilute to
two litres.
The Indian Standards listed below contain provisions
which through reference in this text, constitute 5.2.4 Silver Nitrate Solution — 8 gll.
provisions of this standard. At the time of publication, 5.2.5 Hydrofluoric Acid (40 percent)
the editions indicated were valid. All standards are
subject to revision, and parties to agreements based 5.2.6 Ammonium Persulphate — Solid.
on this standard are encouraged to investigate the 5.2.7 Dilute Hydrochloric Acid — 1:1 (vIv).
possibility of applying the most recent editions of the
standards indicated below: 5.2.8 Standard Ferrous Ammonium Sulphate Solution
(0.03 N)
IS No. Title
Dissolve 3.2 g of [Fe(NHJ2. (SOJZ. 6HZO] in 500 ml
264:1976 Nitric acid (second revision) of cold dilute sulphuric acid (5:95) and dilute to one
266: 1993 Sulphuric acid (third revision) litre with this sulphuric acid. Standardize against re-
1070:1992 Reagent grade water (third revision) crystallized potassium bichromate solution.
1817:1961 Methods of sampling of non-ferrous
metals for chemical analysis 5.2.9 Standard Potassium Permanganate Solution
(0.03 N)
3 SAMPLING
Dissolve 0.958 g of potassium permanganate in one
The sample shall be drawn and prepared in accordance
Iitre of water. Store in a dark coloured stoppered glass
with the method prescribed in IS 1817.
bottle. Standardize against pure re-crystallized sodium
4 QUALITY OF REAGENTS oxalate or oxalic acid.
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IS 504(Part 8):2002
!,.
N, = normality of the standard ferrous ammo-
5.4 Calculation nium sulphate used;
V, = volume, in ml, of the standard potassium !:
.-
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Indian Standard -.
“-”-
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 9 DETERMINATION OF TIN
(Second Revision )
1 SCOPE the reduction is complete, the flow shall be increased
to maintain a protective cover of carbon dioxide during
This standard (Part 9) describes the method for deter-
cooling and titration (see Fig. 1).
mination of tin by iodimetric method.
5.3 Reagents
2 REFERENCES
5.3.1 Antimony — Metallic powder.
The Indian Standards listed below contain provisions
which through reference in this text, constitute 5.3.2 Aluminium Sheet or Rolled Foil — Tin free.
provisions of this standard. At the time of publication,
5.3.3 Dilute Hydrochloric Acid — 1:2 (vIv).
the editions indicated were valid. All standards are
subject to revision, and parties to agreements based 5.3.4 Carbon Dioxide — Gas,
on this standard are encouraged to investigate the
5.3.5 Starch — Potassium Iodide Solution
possibility of applying the most recent editions of the
standards indicated below: Make a paste of 1 g of soluble starch in about 5 ml of
water and add to 100 ml of boiling water. Cool and
IS No. Tit[e
add 40 g of potassium iodide and stir until the
1070:1992 Reagent grade water (third revision) potassium iodide is dissolved. Prepare fresh as needed.
1817:1967 Methods of sampling of non-ferrous
5.3.6 Standard Potassium Iodate Solution (0.025 N)
metals for chemical analysis
3 SAMPLING Dissolve 0.892 g of potassium iodate (dried at 180°C)
in 200 ml of water, containing 1 g of sodium hydroxide
The sample shall be drawn and prepared in accordance and add 10 g of potassium iodide. When solution is
with IS 1817. complete, dilute to one litre in a volumetric flask.
Standardize against tin solution as prepared
4 QUALITY OF REAGENTS
under 5.3.7.
Unless specified otherwise, analytical grade reagents
$3.7 Standard Tin Solution
and reagent grade water (see IS 1070) shall be
employed for the test. Dissolve 1 g of tin in a covered 400 ml beaker in
300 ml of dilute hydrochloric acid (1:1) by warming
5 DETERMINATION OF TIN BY IODIMETRIC gently until the metal dissolves. If the solution is
METHOD diftlcult, add 0.05 to 0.1 g of potassium chlorate. Cool
and dilute to one Iitre in a volumetric flask.
5.1 Outline of the Method
Tin in the sample is completely dissolved in 5.4 Procedure
hydrochloric acid in the presence of antimony. 5.4.1 Transfer 2 to 5 g of the accurately weighed
Stannous chloride thus formed is titrated with standard sample to a 500 ml flask and add 0.25 g of powdered
potassium iodate solution in carbon dioxide antimony and 150 ml of dilute hydrochloric acid. After
atmosphere. the reaction ceases, heat the flask finally, boiling for
about 10 rein, to ensure complete solution of tin. Filter
5.2 Apparatus
and wash with dilute hydrochloric acid. Discard the
A 500 ml conical flask titted with a three-holed rubber residue and return the filtrate to the original flask.
stopper containing an inlet tube for carbon dioxide,
5.4.2 Add 0.25 g of powdered antimony and 0.5 g of
an air condenser, and a hole for a burette that shall be
aluminium sheet or rolled foil free from tin. (If silicon
kept closed by means of a glass rod, until the titration
content is low then the addition of aluminium may
is started. During the reduction, a very slow stream of
not be required). Stopper the flask and assemble the
carbon dioxide shall be passed through the flask. When
26
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5.5 Calculation
where
A= volume in ml of the standard potassium
iodate solution required to titrate the
sample,
B= volume in ml of the standard potassium
iodate solution required to titrate the FIG. 1 APPARATUS
FORREDUCTION
OFTIN
blank,
c= tin equivalent of the standard potassium
iodate solution in g/ml, and ,’
D= mass in g of the sample taken. ----
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Indian Standard
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 10 DETERMINATION OF ANTIMONY
(Second Revision)
1 SCOPE 5.2.3 Dilute Nitric Acid — ]: 1 (vIv).
This standard (Part 10) describes the method for 5.2.4 Hydrazine Sulphate — Solid.
determination of antimony by the potassium iodide-
5.2.5 Thiourea — Solid.
thiourea (photometric) method.
5.2.6 Potassium Iodide Solution — 50 percent (mIv).
2 REFERENCES
5.2.7 Standard Antimony Solution
The Indian Standards listed below contain provisions
which through reference in this text, constitute Dissolve 2.0037 g of potassium antimonious tartrate
provisions of this standard. At the time of publication, (dried at 100”C for an hour) in 100 ml of hydrochloric
the editions indicated were valid. All standards are acid and make up to one litre. Alternatively dissolve
subject to revision, and parties to agreements based 0.400 g of pure antimony in aqua regia, add 100 ml of
on this standard are encouraged to investigate the hydrochloric acid and make up to one litre.
possibility of applying the most recent editions of the NOTE—Check the antimony content by iodimetric titration.
standards indicated below:
5.3 Procedure
IS No. Title
5.3.1 Dissolve 0.40 g of an accurately weighed sample
1070:1992 Reagent grade water (third revision) in 10 ml of sodium hydroxide solution. Warm and
1817:1961 Methods of sampling of non-ferrous after the attack is complete, add 15 ml of dilute
metals for chemical analysis sulphuric acid followed by 10 ml of dilute nitric acid.
3 SAMPLING Boil, cool for about 1 rein, add 0.25 g of hydrazine ;..-
,
sulphate to reduce ferric iron to ferrous state. Boil for j
The sample shall be drawn and prepared in accordance
2 rein, cool to room temperature and transfer to a
with IS 1817.
200 ml volumetric flask. Add 2 to 3 g of thiourea fol-
4 QUALITY OF REAGENTS lowed by 40 ml of potassium iodide solution. Make
up to the mark and mix.
Unless specified otherwise, analytical grade reagents
and reagent grade water (see IS 1070) shall be 5.3.2 Take a suitable aliquot, filter through medium
employed for the test. textured filter paper, transfer it to an absorption cell
and adjust the photometer to the initial setting. Take
5 DETERMINATION OF ANTIMONY BY THE the spectrophotometric readings using a light filter at
POTASSIUM IODIDE-THIOUREA approximately 15 min after the addition of thiourea
(PHOTOMETRIC) METHOD as otherwise turbidity by decomposition of thiourea
5.1 Outline of the Method may occur.
In acid solution of the sample, a strong yellow colour 5.3.3 Calibration Curve
is produced by the addition of excess potassium iodide. Take a series of standard antimony solutions and a
In the presence of thiourea, copper is kept in solution reagent blank. Using the same quantities of reagents,
as a colorless complex, carry through all the stages as described under 5.3.1
NOTE— Interference due to bismuth is ignored as this chemical and 5.3.2 and record the photometric readings of the
is normally not found in aluminium alloys. standard solutions along with the blank. Draw
calibration curve by plotting the spectrophotometric
5.2 Reagents
readings of standard solutions against milligrams of
5.2.1 Sodium Hydroxide Solution — 40 percent (v/v). antimony per 100 ml of the solution.
5.2.2 Dilute Sulphuric Acid — 1:1 (v/v). Convert the spectrophotometric readings of the sample
to milligrams of antimony by means of calibration
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IS 504(Part 10):2002
---
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Indian Standard
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 11 DETERMINATION OF TITANIUM
(Second Revision)
1 SCOPE Add 50 ml of nitric acid (rd. = 1.42) to 600 ml of
water, then add 350 ml of sulphuric acid (rd. ==1.84),
This standard (Part I 1 ) describes the photometric
method for determination of titanium, in aluminium slowly, while stirring and cool the mixture.
and its alloys. It also describes an alternate 5.2.3 Dilute Sulphuric Acid — 1:9 (vIv).
spectrophotometric method for determination of
titanium in the range 0.001 to 1.0 percent using 5.2.4 Hydrogen Peroxide — 20 volumes.
Diantipyrylmethane. 5.2.5 Standard Titanium Solution (1 ml= 0.0015 g of Ti)
30
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[S 504(Partll) :2002
Convert the spectrophotometric readings of the sam- 6.2.4.1 Titanium standard so/ution ( I ml = 10 pg Ti)
ple and the blank solutions to milligrams of titanium Pipette 10 ml of titanium standard solution ( 6.2.4) to
by means of the calibration curve and calculate the a 500-ml volumetric flask, dilute to volume and mix.
percentage of titanium.
6.3 Procedure
5.4 Calculation
6.3.1 Weigh accurately 0.250 g of aluminium sample
(in the form of drillings or millings) and transfer to a
Titanium, percent by mass = -$ x ~ 100 ml beaker, add slowly 5 ml hydrochloric acid (1: 1).
Heat to dissolve. Wash the sides of the beaker with
where minimum water. Add 3.75 ml of sulphuric acid (1:1)
A = mass in mg, of titanium found; and and mix. Add 1.25 ml of ascorbic acid and mix
thoroughly. Add 2-3 drops of copper sulphate solution
B = mass in g, of the sample taken,
and 2.5 ml diantipyrylmethane solution and mix.
6 DETERMINATION OF TITANIUM BY
6.3.2 Transfer quantitatively the contents of the beaker
SPECTROPHOTOMETRIC METHOD USING
to 25 ml standard flask and make up the volume with
DIANTIPYRYLMETHANE
water and mix. Wait for 15 min for colour development
6.1 Outline of the Method to complete.
6.3.3 Measure the absorbance of the complex at
Titanium in the sample is converted into Ti4+ which 380 nm on a spectrophotometer using 10 mm glass
in the presence of chromotropic acid forms a yellow cell against reagent blank.
coloured complex with diantipyrylmethane between
the pH range 1.8 to 2.4. Absorbance of the coloured 6.3.4 Reagent blank is prepared by following the
complex is measured at 280 nm. procedure specified in 6.3.1 (except aluminium
sample) to 6.3.3.
NOIT — The elements ordinarily present in the aluminium and
6.3.5 Read the titanium concentration from the
its alloys do not intertkrc. Interference of Fe3’ is eliminated by
calibration curve.
reducing it is Fez+ by ascorbic acid in the sample solutions prior
to colour development.
6.4 Calibration Curve
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Indian Standard
CHEMICAL ANALYSIS OF
ALUMINIUM AND ITS ALLOYS
PART 12 DETERMINATION OF VANADIUM
(Second Revision)
1 SCOPE Dissolve 0.50 g of potassium perrnanganate in water
and make up to volume in 100 ml flask.
This standard (Part 12) describes the method for
determination of vanadium in the range from 0.005 5.2.2 N- Cinnamoyl 1-N Phenyl Hydroxylamine
to 0.02 percent in ahtminium and its alloys. (CPHA), 0.5 percent (m/v) in Chloroform
interfere, however, iron interferes during extraction, if present, in and (not to dryness) until salts crystallize
evaporate
high percentage in an alloy. out. Remove from the hot plate and wash down the
sides of beaker with 10 to 15 ml of water. Warm the
5.2 Reagents
solution on a hot plate to dissolve crystals.
5.2.1 Potassium Permanganate — 0.5 percent (m/v)
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U&
.@’
IS 504 (Part 12) :2002
q
5.3.3 Remove from hot plate. Cool and transfer to 5.3.8.2 Follow rest of the procedure as specified ,,
in 5.3.4. f‘[
100 ml separating funnel with 5-10 ml of washings.
Add potassium pennanganate dropwise until a pink
5.3.8.3 Wash the funnel with 5 ml Chloroform twice
colour persists. Add 20 ml of hydrochloric acid and
and transfer all washings to the same 25-ml standard
mix well. ~%
“,!,,,
flask. Wash the funnel with little Chloroform and make
I.,1.
~.,*
5.3.4 Add 10 ml of hydrochloric acid and mix well. up the volume with Chloroform.
Add 20 ml CPHA solution (5.2.2) and mix well. Allow
5.3.8.4 Prepare a reagent blank by taking 10 ml
the organic layer to separate and after drying the stem
distilled water (in place of vanadium solution) and
of the funnel, carefully transfer the organic layer to a
following the procedure as given in 5.3.8.1 to 5.3.8.3.
clean and dry 25 ml standard flask with the help of a
small filter funnel. Repeat the extraction several times Measure the absorbance of the vanadium extract
until the organic layer is colorless and transfer the 5.3.8.3 against the reagents blank obtained in 5.3.8.4
extract into the same flask. using 10 mm glass cells at 545 nm.
5.3.5 Prepare a process reagent blank (without sample) 5.3.8.5 Plot the graph of absorbance against con-
and following the procedure as given in 5.3.1 to 5.3.4. centration of vanadium per 25 ml of chloroform extract.
This graph is used for finding the concentration of
5.3.6 Measure the absorbance of the sample extract in
vanadium in aluminium sample solution.
chloroform as obtained in 5.3.4 against a process
reagent blank at 545 nm using 10 mm glass cells. 6 CALCULATION
5.3.7 Find the concentration in ~g of the extract from
M
the calibration curve.
Vanadium, percent by mass= m ~ ,06
5.3.8 Calibration Curve
33
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ANNEX A
(Foreword)
COMMITTEE COMPOSITION
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A...l.l
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating t~ copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards: Monthly Additions’.
This Indian Standard has been developed from Doc : No. MTD 28 (3887).